Prince Castle 406-AN User manual

Ketchup Dispenser
Model No. 406-AN
406-505revA-EN Printed in USA 12/09 © 2009
Operation
Manual
Product Identification
Tether
Narrow Lid
Narrow Container
with Handle
Lever
Refill Line
Note: This dispenser uses the same lever and pump parts
as the standard ketchup-only dispenser. Only the lid and
container are different.
355 East Kehoe Blvd. • Carol Stream, IL 60188 USA
Telephone: [phone] • Toll Free: 1-800-PCASTLE
Fax: [phone] • www.princecastle.com
LIMITED WARRANTY
This product is warranted to be free from defects in material and/
or workmanship for a period of two (2) years from date of original
installation, not to exceed 30 months from date of original
shipment from our factory. If this product proves to be faulty in
material and/or workmanship, it will be replaced or repaired (at
the option of Prince Castle, Inc.) without cost to the customer
for parts.
TABLE OF CONTENTS
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Important . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Ordering/Service Information . . . . . . . . . . . . . . . . . . . . . . . . . 4
Exploded View and Parts List. . . . . . . . . . . . . . . . . . . . . . . . . 5
Parts Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Printed in USA 12/09 © 2009 2 406-505revA-EN
Ketchup Dispenser
Model No. 406-AN
Safety Information
Indicates information important to the operation of the unit.
Failure to observe may result in damage to the equipment.
Hazard Communication Standard (HCS) – Procedure(s) in
this equipment manual include the use of chemical
products. These chemical products will be highlighted with
bold face letters followed by the abbreviation (HCS) in the
text of the manual. See the Hazard Communication
Standard (HCS) Manual for the appropriate Material Safety
Data Sheet(s) (MSDS).
CAUTION
Important
Prince Castle reserves the right to change specifications
and product design without notice. Such revisions do not
entitle the buyer to corresponding changes, improvements,
additions or replacements for previously purchased
equipment.
Setup
Place dispenser container in prep table pan (without
internal parts).
1
Assemble all internal
parts of the spring
assembly.
Piston Push Rod
Piston Spring
Cylinder
Check Valve
Check Valve Spring
Piston
Piston Slide
2
Place
assembled
internal
parts into
dispenser
container.
3
Place
adjusting
cam on top of
piston push
rod so push
rod enters
hole #3 of
adjusting
cam.
Note: Make
sure that
arrow on side
of adjusting
cam points to
handle of
dispenser and numbers are facing up.
4

406-505revA-EN 3 Printed in USA 12/09 © 2009
Ketchup Dispenser
Model No. 406-AN
Setup (continued)
Attach lever so
rounded corners
face down
towards the
adjusting cam.
A. Slide lever
through the
hole in the
container
located above
the handle of
the dispenser.
B. Continue to
slide the lever
forward until
the push rod falls into the hole located in the lever.
C. Continue pressing adjusting cam and push rod
while sliding the lever forward until the front end
enters the “T”-shaped hole on the other side of the
container.
5
Dispenser
is now fully
assembled.
Pour
ketchup
into the
container.
Place the
lid on top of
the
container
before
using the
dispenser.
Refill Line
6
The ketchup dispenser must be primed before using.
Press down on lever several times (approximately 10)
to completely prime.
7
Wipe the bottom of the dispenser with a clean, moist
hand towel after priming.
8
Calibration
Set Brix cup
under dispenser
and dispense
6 shots of
ketchup into cup.
Note: Allow the
lever to return
fully after each
shot.
1
6 shots will dispense 2 fl. oz. (60 ml) of ketchup for
regulars and 3 fl. oz. (90 ml) for quarters.
A. If the amount of ketchup dispensed into the cup is
above the ounces required, move adjusting cam
from hole #3 to hole #2 to DECREASE volume.
B. If below the ounces required, move to hole #4 to
INCREASE the amount of ketchup dispensed.
2
Repeat this adjustment until dispenser is calibrated.
Note: The lower numbered holes dispense less
ketchup. The higher numbered holes dispense more
ketchup. For all hole number settings, the arrow mark
on the side of the adjusting cam must always point
towards the handle of the dispenser. Because the
dispenser can only have one cam setting, that setting
might not provide the exact calibration for both quarters
and regulars. The calibration should always be set for
regulars.
3
Operation
This dispenser is used
for portion control of
ketchup being
dispensed on
toasted buns.
• After buns are
separated and
placed on the prep
table, hold dispenser
approximately 1"
(25 mm) above
toasted bun.
• For regular buns, press the lever straight down to dispense
ketchup. For quarter buns, press the lever to the left and
down to dispense ketchup. This is repeated on all buns
which require ketchup.
Note: The ketchup dispenser has a RED cap on the end of the
handle for easy identification.
For Quarters
For Regulars
10:1
4:1

Printed in USA 12/09 © 2009 4 406-505revA-EN
Ketchup Dispenser
Model No. 406-AN
Cleaning
Empty ketchup from dispenser and discard.
1
Fill dispenser with warm water. Repeatedly press
actuating lever to pump water and flush out dispenser.
2
Remove
internal
parts from
container
by pushing
down on the
lever and the
piston push
rod. Slide the
lever out of
the “T”
shaped
hole in the
container.
Remove the
adjusting cam.
“T” Shaped
Hole
3
Lift the push rod and the spring assembly straight up
and out of the container.
4
Separate all internal parts to clean thoroughly. Wash
the container and all loose internal parts in a solution of
warm water and detergent.
5
Rinse all loose parts and the container with running
water.
6
Sanitize dispenser. Use 1 packet of Sanitizer (HCS) to
2-1/2 gallons (8.5 l) of warm water.
7
Let air dry.
Note: Do not reassemble dispenser until it is ready to
be used the next day.
8
PROBLEM PROBABLE CAUSE SOLUTION
Will not dispense Plastic parts broken. Replace broken parts.
Not assembled properly. Assemble properly.
Not primed. See Setup procedure.
Parts missing. Check for proper assembly and placement.
Diffuser holes plugged in bottom of container. Disassemble and clean diffuser holes by flushing
water through holes.
Does not dispense full portion. Out of calibration. Re-calibrate. (See Calibration instructions.)
Ketchup pattern is irregular. Diffuser holes plugged in bottom of container. Disassemble and clean diffuser holes by flushing
water through holes.
Troubleshooting
Ordering/Service Information
WHERE AND HOW TO ORDER REPLACEMENT
PA RT S
To order replacement parts, look on the back of your
Prince Castle Price List for the name and phone number
of your local Prince Castle Service Center. You may also
call Prince Castle at 1-800-323-2930 (or fax us at
630-462-1460) for the name of your local service center.
1
PARTS RETURNS
To return parts to your service center for credit, you
must obtain authorization from your center.
Note: All warranty situations should be handled by
your center.
2
PRICES
A. All prices are F.O.B. Prince Castle Service Center
or F.O.B. factory, Carol Stream, Illinois.
B. All prices are subject to change without notice.
These prices are exclusive of all sales taxes or any
special taxes which may be levied by federal, state,
or city governments.
OUTSIDE THE U.S.
Contact your kitchen equipment supplier or designated
repair facility for parts and service.
NON-SCHEDULED MAINTENANCE
Not applicable.
3

406-505revA-EN 5 Printed in USA 12/09 © 2009
Ketchup Dispenser
Model No. 406-AN
Exploded View and Parts List
ITEM PART NO. DESCRIPTION QTY FUNCTION
1406-151 Narrow Container 1 Holds all internal parts in proper position and provides a reservoir for ketchup.
2404-7S Check Valve Spring 1 Returns check valve to the closed position.
3404-8 Check Valve 1 Works in conjunction with piston.
4404-9 Cylinder 1 Holds ketchup.
5404-10S Piston Spring 1 Returns the piston slide, piston rod and lever to the UP position.
6404-11 Piston Slide 1 Retains the piston and attaches to the push rod while retaining the spring.
7404-12 Piston 1 Pumps ketchup through the check valve and out the 5 diffuser holes on the
bottom of the container.
7a N/A Piston Valve and Spring Assembly 1 Consists of Items 2, 3, 4, 5, 6 and 7.
8404-6S Piston Push Rod 1 Pushes the piston down when the lever is pressed.
9404-4 Adjusting Cam 1 Calibrates the dispenser for proper volume of ketchup to be dispensed.
10 404-3 Lever 1 Pushes plunger rod down and forces piston to push ketchup through diffuser
holes located on bottom of container.
10a 404-16 Cam and Lever Assembly 1 Consists of Items 9 and 10.
11 404-13S Tether (pkg. of 6) 1 Attaches the lid to the container.
12 406-152S Narrow Lid with Tether (pkg. of 3) 1 Keeps foreign particles out of container and keeps ketchup from drying out.
2
3
4
5
6
7a
1
9
10
11
12
10a
7
8
406-151
404-7S
404-8
404-9
404-10S
404-11
404-6S
404-4
404-3
404-16
404-13S
406-152S

Printed in USA 12/09 © 2009 6 406-505revA-EN
Ketchup Dispenser
Model No. 406-AN
Parts Kits
Part No. Description Qty
406-AN Entire Dispenser
406-151 Container with Handle 1
404-7 Check Valve Spring 1
404-8 Check Valve 1
404-9 Cylinder 1
404-10 Piston Spring 1
404-11 Piston Slide 1
404-12 Piston 1
404-6 Piston Push Rod 1
404-4 Adjusting Cam 1
404-3 Lever 1
406-152 Lid 1
404-13 Tether 1
406-156S Upgrade Kit
404-7 Check Valve Spring 3
404-8 Check Valve 3
404-9 Cylinder 2
404-10 Piston Spring 2
404-11 Piston Slide 1
404-12 Piston 1
404-6 Push Rod 2
404-3 Lever 1
404-4 Cam 1
406-152 Lid, Narrow 2
404-13 Tether 2
404-16 Lever and Cam Kit
404-4 Adjusting Cam 1
404-3 Lever 1
404-15 Piston Valve and Spring Kit
404-7 Check Valve Spring 1
404-8 Check Valve 1
404-9 Cylinder 1
404-10 Piston Spring 1
404-11 Piston Slide 1
404-12 Piston 1
404-14 Spare Parts Kit
404-7 Check Valve Spring 3
404-8 Check Valve 3
404-9 Cylinder 2
404-10 Piston Spring 2
404-11 Piston Slide 2
404-12 Piston 3
404-6 Piston Push Rod 2
404-4 Adjusting Cam 1
404-3 Lever 1
404-2 Lid, Round 2
406-152 Lid, Narrow 2
404-13 Tether 2
406-10S Piston Return Spring Kit
406-10 Piston Return Spring 6
404-7S Check Valve Spring Kit
404-7 Check Valve Spring 6
404-152S Narrow Lid and Tether Kit
406-152 Lid, Narrow 3
404-13 Tether 3
404-13S Tether Kit
404-13 Tether 6
404-6S Push Rod Kit
404-6 Piston Push Rod 1
406-151 Container
Part No. Description Qty
406-151
404-7
404-8
404-9
404-11
404-6
404-4
404-3
404-7
404-8
404-9
404-11
404-6
404-3
404-4
404-4
404-3
404-7
404-8
404-9
404-11
404-7
404-8
404-9
404-11
404-6
404-4
404-3
404-7
404-6