Pro-Form 615 User manual

-T=rain r
ModeJ No. 831.24745.6
SeriaJ No.
Write the serial number in the space
above for future reference.
Number
Decal
, AssembJy
,Operation
,Maintenance
,Part List and Drawing
TR LL EXERClS
User's Manual
Sears, Roebuck and Co., Hoffman Estates, IL 60179

TABLE OF CONTENTS
WARNING DECAL PLACEMENT .............................................................. 2
IMPORTANT PRECAUTIONS ................................................................ 3
BEFORE YOU BEGIN ...................................................................... 5
ASSEMBLY ............................................................................... 6
OPERATION AND ADJUSTMENT ............................................................ 11
HOW TO FOLD AND MOVE THE TREADMILL .................................................. 17
TROUBLESHOOTING ..................................................................... 19
EXERCISE GUIDELINES ................................................................... 22
PART LIST .............................................................................. 23
EXPLODED DRAWING .................................................................... 24
ONE YEAR FULL WARRANTY ....................................................... Back Cover
WARNING DECAL PLACEMENT
The decals shown below have been placed
on the treadmill. If adecal is missing or il-
legible, call 1-888-533-1333 and request a
free replacement decal. Apply the decal in
the location shown. Note: The decals may
not be shown at actual size.
KEEPHANDSANDFEETAWAY
FROMTHISAREAWHILETHE
TREADMELISINOPERATION.
=rotectyourselfand
)thefsfromdsk of serious
n uly. Readthe user's
_nua and:

iMPORTANT PRECAUTIONS

4

BEFORE YOU BEGIN
Thank you for selecting the revolutionary PROFORM _
XP 615 TRAINER treadmill. The XP 615 TRAINER
treadmill offers an impressive array of features de-
signed to make your workouts at home more enjoyable
and effective. And when you're not exercising, the
unique XP 615 TRAINER treadmill can be folded up,
requiring less than half the floor space of other tread-
mills.
For your benefit, read this manual carefully before
using the treadmill. If you have questions after read-
ing this manual, please see the back cover of this
manual. To help us assist you, please note the product
model number and serial number before contacting us.
The model number and the location of the serial num-
ber decal are shown on the front cover of this manual.
Before reading further, please review the drawing
below and familiarize yourself with the labeled parts.
Accessory Tray
Handrail
Upright
Walking Belt
Foot Rail
Book Holder
Console
Pulse Sensor
Key/Clip
Reset/Off
-- Circuit Breaker
Power Cord
Cushioned Walking Platform
Rear Roller
Adjustment Bolts

ASSEMBLY
Make sure that the power cord is unplugged. Assembly requires two persons. Set the treadmill in a cleared
area and remove all packing materials. Do not dispose of the packing materials until assembly iscompleted. Note:
The underside of the treadmill walking belt is coated with high-performance lubricant. During shipping, a small
amount of lubricant may be transferred to the top of the walking belt or the shipping carton. This is a normal con-
dition and does not affect treadmill performance, if there is lubricant on top of the walking belt, simply wipe off the
lubricant with a soft cloth and a mild, non-abrasive cleaner.
Assembly requires the included he× keys ;tand your own Phillips screwdriver (_ and
adjustable wrench _:_.
Use the drawings below to identify the assembly hardware. The number in parentheses below each drawing is
the key number of the part, from the PART LiST near the end of this manual. The number after the parentheses
is the quantity needed for assembly. Note: if a part is not in the parts bag, check to see if it is preattached to one
of the parts to be assembled. Extra hardware may be included. If apart is missing, call 1-888-533-1333. To
avoid damaging plastic parts, do not use power tools for assembly.
3/4" Screw (10)-8
1" Tek Screw (56)-4
3/8" Star 5/16" Star 3/8" Nut (8)-2
Base Pad Spacer Washer (9)-4 Washer (7)-4
(25)-2
5/16" x 1" Bolt (5)-4 3/8" x 4" Bolt (6)-4
Make sure that the power cord is unplugged.
With the help of a second person, carefully tip
the treadmill onto itsleft side. Partially fold the
Frame (53) so that the treadmill is more stable;
do not fully fold the Frame yet.
Remove and discard the two indicated bolts (A)
and the shipping bracket (B).
Cut the tie securing the Upright Wire (78) to the
Base (80). Locate the tie in the indicated hole in
the Base, and use the tie to pull the Upright Wire
out of the hole.
Attach a Base Pad (79) to the Base (80) in the
location shown with a Base Pad Spacer (25) and
a 1" Tek Screw (56). Then, attach another Base
Pad (79) with only a 1" Tek Screw (56).
80
25 79 56
Hole.
56
78

2. 2
Removethe3/8"Nut(8),the3/8"x2"Bolt(4),
andtheshippingbracket(C)fromtheBase(80).
AttachaBaseWheel(81)withtheBoltandthe
Nutthatyoujustremoved.Donotovertighten
theNut;theWheelmustturnfreely.Discard
theshippingbracket.
CutthetieofftheUprightWire(78).
80
81
8
IdentifytheRightUpright(72)andtheRight
UprightSpacer(74),whicharemarkedwith
stickers.InserttheUprightWire(78)throughthe
RightUprightSpacerasshown.
Seetheinsetdrawing.Tiethewiretieinthe
RightUpright(72)securelyaroundtheendof
theUprightWire(78).Withthehelpofasecond
person,holdtheRightUprightneartheBase
(80).Then,pulltheotherendofthewiretieuntil
theUprightWireisroutedcompletelythrough
theRightUpright.
3 Tie
78
Tie
72
HoldaBoltSpacer(3)insidethelowerendof
theRightUpright(72).Inserta3/8"x4"Bolt(6)
witha3/8"StarWasher(9)intotheRight
UprightandtheBoltSpacer.Repeatthisstep
withasecondBoltSpacer(3),3/8"x4"Bolt(6),
andStarWasher(9).
HoldtheRightUprightSpacer(74)andthe
RightUpright(72)againsttheBase(80).Be
carefulnottopinch the Upright Wire (78).
Finger tighten the 3/8" x 4" Bolt (6); do not fully
tighten the Bolts yet.
Press a Base Endcap (75) into the Base (80).
3 75

5. 5
With the help of a second person, carefully tip
the treadmill onto its right side. Partially fold the
Frame (53) so the treadmill is more stable; do
not fully fold the Frame yet.
Remove and discard the two indicated bolts (A)
and the shipping bracket (B).
Attach a Base Pad (79) to the Base (80) in the
location shown with a Base Pad Spacer (25)
and an 1" Tek Screw (56). Then, attach another
Base Pad (79) with only a 1" Tek Screw (56).
Remove the 3/8" Nut (8), the 3/8" x 2" Bolt (4),
and the shipping bracket (C) from the Base (80).
Attach a Wheel (81) with the Bolt and the Nut
that you just removed. Do not overtighten the
Nut; the Wheel must turn freely. Discard the
shipping bracket.
With the help of a second person, hold a Bolt
Spacer (3) inside the lower end of the Left
Upright (71). Insert a 3/8" x 4" Bolt (6) with a
3/8" Star Washer (9) into the Left Upright and
the Bolt Spacer. Repeat this step with a second
Bolt Spacer (3), 3/8" x 4" Bolt (6), and 3/8" Star
Washer (9).
Orient the Left Upright (71) and the Left Upright
Spacer (73) as shown. Hold the Left Upright
Spacer and the Left Upright against the Base
(80). Finger tighten the 3/8" x 4" Bolts (6); do
not fully tighten the Bolts yet.
Press a Base Endcap (75) into the Base (80).
With the help of a second person, tip the tread-
mill so that the Base (80) is flat on the floor.
Have a second person hold the console assem-
bly near the Right Upright (72). Remove the wire
tie from the Upright Wire (78).
Connect the Upright Wire (78) to the console
wire. See the inset drawing. The connectors
should slide together easily and snap into
place. If they do not, turn one connector and try
again. IF THE CONNECTORS ARE NOT CON=
NECTED PROPERLY, THE CONSOLE MAY
BE DAMAGED WHEN THE POWER iS
TURNED ON. Then, insertthe connectors into
the Right Upright (72).
Set the console assembly on the Right Upright
(72) and the Left Upright (not shown). Attach the
console assembly with four 5/16" x 1" Bolts (5)
and four 5/16" Star Washers (7); start all four
Bolts and then tighten them.
8O
56
79 c
8
I
6
71
73
75 3
Console
Wire
Assembly
8

Insert the Book Rack (84) into the console as-
sembly; it may be helpful to rock the Book Rack
up and down as you insert it. Attach the Book
Rack with eight 3/4" Screws (10); start all eight
Screws and then tighten them.
See steps 4 and 6. Tighten the 3/8" x 4" Bolts
(6).
10 10
Console Assembly
\10
If necessary, press the Left Tray (86) and the
Right Tray (85) into the top of the console as-
sembly.
9
Console
Assembly
86
10. Identify the Latch Assembly (55). Remove the
tie from the end of the tube. Make sure that the
sleeve has been slid over hole 1 and that the
Latch Knob (54) is locked into hole 1. Pull on
the sleeve to make sure that it is locked into
place.
10
Tube
54
Sleeve
Hole 1
55

11.RaisetheFrame(53)tothepositionshown.
Haveasecond person hold the Frame until
this step is completed.
Orient the Latch Assembly (55) so that the large
barrel and the Latch Knob (54) are in the posi-
tions shown. Attach the lower end of the Latch
Assembly to the bracket on the Base (80) with a
3/8" x 2" Bolt (4) and a 3/8" Nut (8).
Attach the upper end of the Latch Assembly
(55) to the bracket on the Frame (53) with a 3/8"
x 2" Bolt (4) and a 3/8" Nut (8). Note: It may be
necessary to move the Frame back and forth to
align the Latch Assembly with the bracket.
Lower the Frame (53) (see HOW TO LOWER
THE TREADMILL FOR USE on page 18).
11 53
12. Make sure that all parts are properly tightened before you use the treadmill. If there are sheets of clear
plastic on the treadmill decals, remove the plastic. To protect the floor or carpet, place a mat under the tread-
mill. Keep the included hex key in a secure place; the hex key is used to adjust the walking belt (see pages
20 and 21).
10