probst FSZ-M User manual

FSZ-M
FSZ-M
V3
5320.0002
Hollow Slope Block Handles
Translation of original operating instructions
Operating Instructions
5320.0002
V3
GB
FSZ-M
Hollow Slope Block Handles

Bitte beachten Sie, dass das Produkt ohne vorliegende Betriebsanleitung in Landessprache nicht
eingesetzt / in Betrieb gesetzt werden darf. Sollten Sie mit der Lieferung des Produkts keine
Betriebsanleitung in Ihrer Landessprache erhalten haben, kontaktieren Sie uns bitte. In Länder der
EU / EFTA senden wir Ihnen diese kostenlos nach. Für Länder außerhalb der EU / EFTA erstellen wir
Ihnen gerne ein Angebot für eine Betriebsanleitung in Landessprache, falls die Übersetzung nicht
durch den Händler/Importeur organisiert werden kann.
Please note that the product may not be used / put into operation without these operating
instructions in the national language. If you did not receive operating instructions in your national
language with the delivery of the product, please contact us. In countries of the EU / EFTA we will
send them to you free of charge. For countries outside the EU / EFTA, we will be pleased to provide
you with an offer for an operating manual in the national language if the translation cannot be
organised by the dealer/importer.

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1Contents
1Contents................................................................................................................................ 2
2EC-Declaration of Conformity................................................................................................ 3
3General.................................................................................................................................. 4
3.1 Authorized use........................................................................................................................ 4
3.2 Survey and construction .......................................................................................................... 5
3.3 Technical Data ........................................................................................................................ 5
1Safety .................................................................................................................................... 6
1.1 Safety symbols........................................................................................................................ 6
1.2 Explanation of basic concepts .................................................................................................. 6
1.3 Definition skilled worker / specialist.......................................................................................... 6
1.4 Safety Marking........................................................................................................................ 7
1.5 Personal safety requirements ................................................................................................... 7
1.6 Protective equipment .............................................................................................................. 7
1.7 Accident prevention................................................................................................................. 8
1.8 Function Control ..................................................................................................................... 8
1.8.1 General ................................................................................................................................ 8
1.9 Safety procedures ................................................................................................................... 9
1.9.1 General ................................................................................................................................ 9
1.10 Hydraulic excavator and other lifting equipments ...................................................................... 9
2Installation.......................................................................................................................... 10
2.1 Mechanical connection........................................................................................................... 10
2.1.1 Suspension lug ................................................................................................................... 10
2.1.2 Load hook and chains ......................................................................................................... 10
3Operation ............................................................................................................................ 11
3.1 Adjustment gripping range .................................................................................................... 11
3.2 Adjustment handle ................................................................................................................ 11
3.3 One-Man Operation............................................................................................................... 12
4Maintenance and care ......................................................................................................... 13
4.1 Maintenance ......................................................................................................................... 13
4.2 Trouble shooting ................................................................................................................... 14
4.3 Repairs................................................................................................................................. 14
4.4 Safety procedures ................................................................................................................. 14
4.5 Hints to the identification plate .............................................................................................. 15
4.6 Hints to the renting/leasing of PROBST devices....................................................................... 15

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2Declaration of Conformity
Declaration of conformity
Description:
Type:
Order-Nr.:
Hollow Slope Block Handles
FSZ-M
5320.0002
Manufacturer:
Probst GreiftechnikVerlegesysteme GmbH
Gottlieb-Daimler-Strasse 6
D-71729 Erdmannhausen
[email protected] www.probst.eu
Complies with the following provisions applying to it
EC-machinery directive 2006/42/EG
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Applied harmonized standards in particular
EN ISO 12100-1 (ISO 12100-1)
Safety of machinery; Basic concepts, general principles for design,
Part 1: Basic terminology, methodology
EN ISO 12100-2 (ISO 12100-2)
Safety of machinery; basic concepts, general principles for design;
Part 2: principles and specifications
DIN EN ISO 13857
Safety of machinery ― Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO
13857:2008)
DIN EN 349 (ISO 13854)
Minimum distance to avoid squeezing any parts of the body
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Authorized person for EC-dokumentation:
Name: J. Holderied
Address: Probst GreiftechnikVerlegesysteme GmbH; Gottlieb-Daimler-Str. 6; D-71729 Erdmannhausen
Signature, informations to the subscriber:
Erdmannhausen, 23.02.2011..........................................................................
(M. Probst, Managing director)

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3General
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3.1 Authorized use
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The device (FSZ-M) is especially suitable for the handling of hollow slope blocks and similar elements which can e
lifted by hand (2-man operating on the handle), or it can be attached over the suspension lug on every support
frame (like excavator).
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●The device is only designed for the use specified in this documentation.
●Every other use is not authorized and is forbidden!
●All relevant safety regulations, corresponding legal regulations, especially regulations of the
declaration of conformity, and additional local health and safety regulations have to be observed.
Prior to every operation the user must ensure that:
●the equipment is suited to the intended operation, the functioning and the working condition of the
equipment is examined, and the loads are suitable to be handled.
Any doubts about instructions should be raised with the manufacturer prior to use.
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ATTENTION: The use of this device is only permitted in proximity to the ground.
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NOT ALLOWED AKTIVITIES:
Unauthorized alterations of the device and the use of any self-made additional equipment
could cause danger and are therefore forbidden!!
Never exceed the carrying capacity and the nominal width/gripping range of the device.
All unauthorized transportations with the device are not allowed:
●Transportation of people and animals.
●Transportation of other loads and materials than described in this
manual.
●Never suspend any goods with ropes, chains or similar at the
device.
●Transportation of non rectangular and round gripping goods,
because they could fall down. (see figure to the right).
●Gripping of gripping goods with packaging foil, because they
could fall down.
●Transportation of material with “feet”, “bellies” and “blind spacers”.
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3.2 Survey and construction
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3.3 Technical Data
Type
Opening width ** W in mm (in)
Carrying capacity in kg (lbs)
Dead weight in kg (lbs)
FSZ-M
180-580 (7-22¾“)
250 (550)
16 (35)
** Possible measurement between the grippers. The product measurements must be within approx. +/- 30 mm of
the stated range.
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Suspension lug
Rubber bakes
Adjustment
gripping range
Automatic release
Handle
Gripping
arm
Adjusting chain

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1Safety
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1.1 Safety symbols
Danger to life!
Identifies imminent hazard. If you do not avoid the hazard, death or severe injury will result.
Hazardous situation!
Identifies a potentially hazardous situation. If you do not avoid the situation, injury or damage to property
can result.
Prohibition !
Identifies imminent a prohibition. If you do not avoid the prohibition, death and severe injury, or damage
to property will result.
1.2 Explanation of basic concepts
Gripping range:
●specify the minimum and maximum product measurements of the gripping good,
which can be gripped with this device.
Gripping good (s):
●is the product, which will be gripped or transported.
Opening width:
●consists of the gripping range and the measure to drive over the gripping good.
gripping range + measure to drive over the gripping good = opening width
Immersion depth:
●is the maximum gripping height of gripping goods, conditional of the height of the
gripping arms of the device.
Device:
●is the description for the gripping device.
Product dimensions:
●Are the dimensions of the gripping good (e.g. length, breadth, height
of the product).
Dead weight:
●is the own weight (without gripping good) of the device.
Load capacity:
●specify the maximum possible load of the device (lifting of gripping goods).
1.3 Definition skilled worker / specialist
Only skilled workers or specialists is it allowed to carry out the installation,- maintenance, - and repair work on these
device!
Skilled workers or specialists must have for the following points (if it applies for
these device), the necessary professional knowledge.
●for mechanic
●for hydraulics
●for pneumatics
●for electrics

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1.4 Safety Marking
PROHIBITION SIGN
Symbol
Meaning
Order-No.:
Size:
It is not allowed to be under hanging loads. Danger to life!
2904.0210
2904.0209
2904.0204
30 mm
50 mm
80 mm
WARNING SIGN
Symbol
Meaning
Order-No.:
Size:
Danger of squeezing the hands.
2904.0221
2904.0220
2904.0107
30 mm
50 mm
80 mm
REGULATORY SIGN
Symbol
Meaning
Order-No.:
Size:
Read operating instructions before operating.
2904.0366
2904.0365
30x57 mm
50x95 mm
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1.5 Personal safety requirements
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●Each operator must have read and understood the operating instructions.
●Only qualified, authorized certificated personal is allowed to operate the device and all devices which
are connected (lifting equipment).
●The manual guiding is only allowed for machines with handles.
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1.6 Protective equipment
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<
The protective equipment must consist, according to the safety regulations
of the following parts:
●Protective clothing
●Safety gloves
●Safety shoes

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1.7 Accident prevention
●The workplace has to be covered for unauthorized persons, especially children.
●Take care in case of thunderstorm!
●The workplace has to be sufficiently illuminated.
●Take care with handling wet, dirty and not solidified components.
●The working with the device in case of atmospheric editions under 3° C (37,5° F) is forbidden!
Because the goods could be fall down caused by dampness or freezing.
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1.8 Function Control
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1.8.1 General
●Before using the device check the functions and the working condition.
●Maintenance and lubrication are only permitted when device is shut down!
●Do not use the device, until all faults which can cause safety hazards are removed.
●If there are any cracks, splits or damaged parts on any parts of the device, immediately stop using it.
●The operating instructions must be available at the workplace every time.
●Do not remove the data-plates of the machine.
●Unrecognisable information signs must be replaced.

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1.9 Safety procedures
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1.9.1 General
●The use of the device is only permitted in proximity to the ground. Do not swing it over peoples heads.
●The manual guiding of is only allowed for devices with handles.
●The operator is not allowed to leave the control unit as long as the device loaded with load. The load
must always be in the range of vision of the operator.
●While using the device is the stay of persons in the working area forbidden. Except it is indispensable.
Caused of the way of using the device, e.g. if the device must be leaded by hand.
●The jerky lifting and lowering of the device with and without load. e.g. caused through driving fast with
the support frame/lifting device over uneven grounds is forbidden. Because the gripping good could
fall down . Unchecked movements of the device.
●While using the device be sure that there are no
persons in the working area. Danger to Life!
●Do not use the device to jerk seized products.
●Do not lift any components off-centre, because
that could fall down.
●The device should not be opened if the opening
path of the gripping arm is blocked by a
resistance (e.g. other concrete blocks or the
like)!
●Never exceed the carrying capacity and the
nominal width of the device.
●Never pull or drag loads sideways. Otherwise
parts of the device could be damaged.
(see Fig. A )
Fig. A
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1.10 Hydraulic excavator and other lifting equipments
●Hydraulic excavator and other lifting equipments have to be in good, safe working condition.
●Only authorized, certificated and qualified personnel is allowed to operate the excavator and other
lifting equipments.
●The operator staff must have all the necessary qualifications.
●Never exceed the maximum capacity of the hydraulic excavator and other lifting
equipments.
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2Installation
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2.1 Mechanical connection
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2.1.1 Suspension lug
●The device is equipped with a suspension lug and can be mounted on various support frames/lifting
devices.
●Take careful that the suspension lug is safety joined with the crane hook and can not slip down.
●The maximum carrying capacity of the support frame/lifting device is not allowed to cross
over by the dead weight of the device and the maximum load.
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2.1.2 Load hook and chains
●Fit suspension ring in the load hook of the lifting equipment.
●Ensure that the single chains are not twisted and may be easily pulled through the jaws
●Attaching the device to the lifting equipment take care that all local safety regulation is observed.
●It is not allowed to exceed the carrying capacity of the lifting equipment with the device
and the maximum load.
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3Operation
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3.1 Adjustment gripping range
Adjust the device (FSZ-M) over the gripping range adjustment in compliance with the dimensions of the gripping
good (hollow slope block).
●Remove both wing nuts (1) and pull the threaded bolts (2) out.
●Move the gripping arm (3) to the corresponding hole in the gripping range adjustment (4).
●The adjustment of the gripping range must be always symmetrical on both sides. Otherwise the device hang
inclined.
●Insert the threaded bolts (2) and fasten the wing nuts (1) again.
●Both adjusting chains (5) must be tightening taut when the device (FSZ-M) stands without a gripping good
(“empty”) on the ground. The rubber grippers (6) should be in rectangular position (approx.) to the ground. The
adjusting chains (5) must be fit each with the same chain link, so that both have the same length.
3.2 Adjustment handle
The handle (for 2-man operation) can be rotated round 90°.
●Remove the splint pin (A) and pull the socket pin (B) out.
●Remove the handle (C), rotate it round 90° and set it in again.
●Stick the socket pin (B) in again and secure it with the splint pin (A).
Danger of squeezing the hands during adjustments on the device!

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3.3 One-Man Operation
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●The device is connected to the lifting equipment/support frame (e.g. excavator).
●Before lifting the device, the gripping range has to be adjusted.
●The device is placed over the product, set down, the device closes round the product and it can be lifted.
●Set down on the ground again, the device opens automatically, the automatic release locks it into position so
that the device can be lifted without closing up.
●Placed over the next product, the automatic release disengages itself and the product can be lifted.
●The device therefore is a ONE-MAN-MACHINE.
Shut-down the device without lifting equipment/support frame only on even ground. The
gripping arms must be opened enough, to ensure a secure standing of the device.
Otherwise exists danger of overturning!
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The device is mounted with a automatic release, that means the opening and closing of the gripping arms results
through the set down and lifting of the device.
Pictures the positions of the automatic release



●Device is lifted through the
support frame.
●Gripping arms are opened.
●Device is set up on the gripping
good.
●Gripping arms are opened.
●Device is lifted through the
support frame.
●Gripping good is clamped and can
be transported to the destination.

/
●Device is set down with the
gripping good (on the ground).
●Gripping arms are opened.
●Device is lifted through the
support frame.
●Gripping arms are opened.
(laydown position of the device
on the ground)
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4Maintenance and care
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4.1 Maintenance
To ensure the correct function, safety and service life of the device the following points must be executed
in the maintenance interval.
Used only original spare parts, otherwise the warranty expires.
For all maintenance services the device must be completely shut down!!!
For all operations you have to make sure, that the device will not close unintended.
Danger of injury!!!
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MECHNICAL
SERVICE INTERVAL
Maintenance work
First inspection after
25 operating hours
●Control and tighten all screws and connections.
(The implementation is only allowed by an expert).
After 50 operating hours
●Tighten all screws and connections (take care that the tightening torques
according to the property class of the screws are observed).
●Check all joints, bolts, guidance’s and gears for correct function, if necessary
adjust or replace it.
●Check all Grippers ( if available) for signs of wear.
●Grease all slidings ( if available) when the device is in opened position with a
spatula.
Minimum 1x per year
(at rough conditions shorten the
interval)
●Check of all the suspension parts, bolts and straps. Check for corrosion and safety
by an expert.
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AUTOMATIC-RELEASE
Never grease the automatic-release, if necessary use oil!
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4.2 Trouble shooting
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ERROR
CAUSE
REPAIR
The clamping-power is not big
enough, the load is slipping out
(optional)
The grippers are worn
Replace the grippers
(optional)
The maximum load is exceed
Reduce the weight of. the load
(Adjustment of the gripping range)
(optional)
The actual opening width is not
correct
Adjust the gripping range
according to the load you want to
transport
(Property of material)
The surface of the material is
dirty or the material is not
suitable / allowed for this device.
Check the surface of the material
or ask the manufacturer, if you
the material is allowed for this
device.
Unbalanced load
The device is not loaded
symmetrically
Adjust the position of the load
(Adjustment of the gripping range)
(optional)
The adjustment of the gripping
range is not symmetrical.
Correct the adjustment of the
gripping range
Automatic release does not work
mechanical (optional)
Automatic release does not work
Clean automatic release with high
pressure-cleaner
Oil the automatic release (never
with grease)
Change the inset of the
automatic release
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4.3 Repairs
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●Only persons with the appropriate knowledge and ability are allowed to repair the device.
●Before the device is used again, it has to be checked by an expert.
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4.4 Safety procedures
It is the contructors responsibility to ensure that the device is checked by an expert in periods of
max. 1 year and all recognized errors are removed (see BGR 500).
The corresponding legal regulations and the regulations of the declaration of conformity have to be
observed!
We recommend, that after checking the device the badge „Safety checked“ is put on the device.
(Order-No.: 2904.0056+inspection sticker with date).
●You can receive these badges from us.

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The check by an expert must be proved!
Device
Year
Date
Expert
Company
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4.5 Hints to the identification plate
Type, serial-number and production year are very important for the identification of your device. If you
need information to spare-parts, warranty or other specific details please refer to this information.
The maximum carrying capacity is the maximum load which can be handled with the device. Do not exceed
this carrying capacity.
If you use the device in combination with other lifting equipment (Crane, chain hoist, forklift truck,
excavator) consider the deadweight of the device.
Example:
4.6 Hints to the renting/leasing of PROBST devices
With every renting/leasing of PROBST devices the original operating instructions must be included
unconditionally (in deviation of the users country's language, the respective translations of the original
operating instructions must be delivered additionally)!
=== Ende der Liste für Te xtmarke Inhalt ===

Zust.
Gepr.
Erst.
Name
von
Blatt
Ers. f.
Ers. d.
Datum
Urspr.
Artikelnummer/Zeichnungsnummer
Benennung
© all rights reserved conform to ISO 16016
Steinmaß min 180
Steinmaß max 580
148
237
1100
90° drehbar
50
A
B
C
D
E
F
8 7 6 5 4 3 2 1
4 5 6 7 8
F
E
D
C
1
1
Florsteinzange
NW 180-580mm / Tragf. 250 kg
D53200002
Ralf.Hoffmann 13.1.2006
Hollow Slope Block Handles FSZ-M
kg /
Tragfähigkeit / Carrying Capacity:
Eigengewicht / Dead Weight:
16
Ibs. 35
lbs. 550
kg / 250

43100067
43200021
43200022
20060005
20440006
20000007
33100001
33500225
36320139
20160005
30320060
20540018
43200023
21000013
21000009
A
B
C
D
E
F
8 7 6 5 4 3 2 1
4 5 6 7 8
F
E
D
C
B
1
13,9 kg
Schutzvermerk nach DIN 34 beachten!
Nachdruck nur mit unserer Genehmigung!
Gewicht:
Bei Änderungen Rücksprache TB !
Kunde:
WA:
1
Alexander.Renger
12.5.2014
Gepr.
Erst.
Name
Datum
von
Blatt
Ers. d.
Ers. f.
Urspr.
Zust.
E53200002
Artikelnummer/Zeichnungsnummer
Florsteinzange
NW 180-580mm / Tragf. 250 kg
Benennung

20530065
20000010
20100015
40110303
A
B
C
D
E
F
8 7 6 5 4 3 2 1
4 5 6 7 8
F
E
D
C
B
1
0,2 kg
Schutzvermerk nach DIN 34 beachten!
Nachdruck nur mit unserer Genehmigung!
Gewicht:
Bei Änderungen Rücksprache TB !
Kunde:
WA:
1
Dietrich.Pannier
25.7.2006
Gepr.
Erst.
Name
Datum
von
Blatt
Ers. d.
Ers. f.
Urspr.
Zust.
E40110136
Artikelnummer/Zeichnungsnummer
Wechselautomatik WA-mini
Benennung

Proof of maintenance
Warranty claim for this machine only apply for performance of the mandatory maintenance works (by an
authorised specialist workshop)! After each completed performance of a maintenance interval the
included form must be fill out, stamped, signed and send back to us immediately 1).
1) via e-mail to [email protected]u / via fax or post
Operator: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Device type: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Article -No.: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Device-No.: _ _ _ _ _ _ _ _ _ _ _ _
Year of make: _ _ _ _
First inspection after 25 operating hours
Date:
Maintenance work:
Inspection by company:
Company stamp
………………………………………………………………
Name Signature
All 50 operating hours
Date:
Maintenance work:
Inspection by company:
Company stamp
………………………………………………………………
Name Signature
Company stamp
………………………………………………………………
Name Signature
Company stamp
………………………………………………………………
Name Signature
Minimum 1x per year
Date:
Maintenance work:
Inspection by company:
Company stamp
………………………………………………………………
Name Signature
Company stamp
………………………………………………………………
Name Signature