probst HVZ-uni User manual

Hydraulic Installation Clamp
HVZ-uni
004
Order-No.:
51400017
Serial-No.:
Hydraulic Installation Clamp
HVZ-uni
V7
Translation of original operating instructions

Contents
HVZ-uni
V7
18/06/12
2 / 36
1Contents
1Contents .....................................................................................................2
2Declaration of Conformity...........................................................................4
3General .......................................................................................................6
3.1 Authorized use................................................................................................ 6
3.2 Survey and construction .................................................................................. 7
3.3 Technical data ................................................................................................ 7
3.4 Safety symbols ............................................................................................... 8
3.5 Definition skilled worker / specialist.................................................................. 8
3.1 Safety Marking................................................................................................ 8
4Safety .........................................................................................................9
4.1 Personal safety requirements........................................................................... 9
4.2 Protective equipment ...................................................................................... 9
4.3 Accident prevention ........................................................................................ 9
4.4 Function Control ............................................................................................. 9
4.4.1 General....................................................................................................... 9
4.4.2 Hydraulic................................................................................................... 10
4.5 Safety procedures......................................................................................... 10
4.5.1 Hydraulic excavator and other lifting equipment .......................................... 10
4.5.2 Safety at installation work .......................................................................... 10
4.5.3 Check on the gripping quality of certain layers of paving stones ................... 11
5Installation ...............................................................................................12
5.1 Mechanical connection .................................................................................. 12
5.2 Hydraulical connection .................................................................................. 12
6Adjustments..............................................................................................13
6.1 General ........................................................................................................ 13
6.2 Settings of the HVZ uni ................................................................................. 14
6.2.1 Settings of the main gripping direction........................................................ 16
6.2.2 Adjusting the gripping depth ...................................................................... 18
6.2.3 Gripper length main gripping direction ........................................................ 19

Contents
HVZ-uni
V7
18/06/12
3 / 36
6.2.4 Adjustment side gripping direction.............................................................. 21
6.3 First gripping trial.......................................................................................... 24
6.4 Height adjustment of the rollers (K) ............................................................... 26
6.5 Annotations to the pushing of device ............................................................. 26
7Operating..................................................................................................27
7.1 General ........................................................................................................ 27
7.2 Indications for concrete paver installation, complying with the standards ...... 28
7.3 Operating procedure of laying cycle ............................................................... 29
7.4 General hints for laying according to standards............................................... 30
7.5 General laying-hints: ..................................................................................... 31
8Maintenance and care...............................................................................32
8.1 Maintenance................................................................................................. 32
8.2 Trouble shooting........................................................................................... 34
8.2.1 Disturbing noise when opening and closing the main clamp ......................... 34
8.3 Repairs......................................................................................................... 34
8.4 Safety procedures......................................................................................... 35
8.5 Hints to the identification plate ...................................................................... 36
8.6 Hints to the renting/leasing of PROBST devices............................................... 36

Declaration of Conformity
HVZ-uni
V7
18/06/12
4 / 36
2Declaration of Conformity
Konformitätserklärung;Declaration of conformity ; Déclaration de Conformité;
Certificato di conformita´norme CE;Declaración de conformidad
DESCRIPTION:
Hydraulic Installation Clamp
HVZ-uni
Hersteller: PROBST GREIFTECHNIK VERLEGESYSTEME
Manufacturer: Gottlieb-Daimlerstraße 6
Fabricant: 71729 Erdmannhausen
Costruttore: Probst Greiftechnik Verlegesysteme GmbH
Fabricante: [e-mail] www.probst-gmbh.de
Einschlägige Bestimmungen,
denen die Maschine entspricht: 2006/42/EG (Maschinenrichtlinie)
Complies with the following provisions applying to it: EC-machinery directive 2006/42/EG
Spécifications respective qui sont conformes à la machine: Idée directrice ECdokumne 2006/42/EG
Definizione che sono conformi alla macchina: EG-linea di Guida CE 2006/42/EG
Cumple con las siguientes provisiones aplicables a: Directrices de la CE 2006/42/EG
Fundstellen der harmonisierten Normen:
Applied harmonized standards in particular:
Lieus de découverte des normes harmonisées:
Luogo di accertamento delle norme armonizzate
Aplicados en particular los siguientes estándares
EN ISO 12100-1 2003 Sicherheit von Maschinen, Grundbegriffe, allgemeine
(ISO 12100-1) Gestaltungsleitsätze, Teil 1: Grundsätzliche Terminologie,
Methodik.
Safety of machinery; Basic concepts, general principles for design,
Part 1: Basic terminology, methodology.
Sécurité des machines; notions fondamentales, principes
généraux de conception, Partie 1: terminologie de base,
méthodologie.
Sicurezza della macchina, nozioni fondamentali, verifica della
struttura generale, Parte 1: terminologia di base, metodologia.
Seguridad de la maquinaria; conceptos básicos, principios
generales de diseño, parte 1: terminología básica, metodología.

Declaration of Conformity
HVZ-uni
V7
18/06/12
5 / 36
EN ISO 12100-2 2003 Sicherheit von Maschinen, Grundbegriffe, allgemeine
(ISO 12100-2) Gestaltungsleitsätze, Teil 2: Technische Leitsätze und
Spezifikationen.
Safety of machinery; basic concepts, general principles for design;
Part 2: principles and specifications.
Sécurité des machines; notions fondamentales, principes
généraux de conception; Partie 2: Principes et spécifications
techniques.
Sicurezza della macchina, nozioni fondamentali, verifica della
struttura generale; Parte 2:principi e specificazioni tecniche.
Seguridad de la maquinaria; conceptos básicos, principios
generales de diseño, parte 2: principios y especificaciones.
DIN EN ISO 13852 2008 Sicherheit von Maschinen - Sicherheitsabstände gegen das
Erreichen von Gefährdungsbereichen mit den oberen u.
unteren Gliedmaßen.
Safety of machinery ― Safety distances to prevent hazard zones
being reached by upper and lower limbs
Sécurité des machines ― Distances de sécurité empêchant les
membres supérieurs et inférieurs d'atteindre les zones dangereuses.
Sicurezza della macchina ― Distanza di sicurezza al fine di evitare
pericolo di passaggio sotto e basso carichi sospesi.
Seguridad de la maquinaria ― Distancia de seguridad con el fin de
evitar que las extremidades superiores y inferior del cuerpo alcancen
las zonas de peligro.
DIN EN 349 1993 Mindestabstände zur Vermeidung des Quetschens von
(ISO 13854) 1996 Körperteilen.
Minimum distance to avoid squeezing any parts of the body.
Distances minimum afin d’éviter une contusion des parties du corps.
Distanza minima al fine di evitare contusioni di parti del corpo.
Distancia mínima con el fin de evitar contusiones en cualquier parte
del cuerpo.
Authorized person for EC-dokumentation:
Name: J. Holderied
Address: Probst GreiftechnikVerlegesysteme GmbH; Gottlieb-Daimler-Str. 6; D-71729 Erdmannhausen
Signature:
Erdmannhausen, 18.06.2012..........................................................................
(M. Probst, Managing director)

General
HVZ-uni
V7
18/06/12
6 / 36
3General
3.1 Authorized use
●This clamp was developed to meet the need of builders for a device to mechanically install awide range
of pavers which are delivered to the site in ready-to-install formation. The hydraulic installation clamp
may be used in connection with any carrier, such as wheel-loaders, compact loaders, excavators, mobile
excavators, truck-mounted crane special machines (VM203/204).
●To operate the hydraulic installation clamp 2 separate hydraulic circuits are required on the carrier.
●With the device (HVZ-uni) it is possible to handle one layer of pavers. Do not exceed the carrying
capacity and the max. width of the device HVZ-uni.
●Only pavers in good quality are allowed for laying. Pavers with „feet, bellies and blind spacers” are not
allowed“, because the complete bricklayer could fall out of the device.
The device is equipped with:
●Adjustable main tension, movable on low-maintenance
steel-polyamid sliders.
●Adjustable side gripping direction for accurate positioning
of the laying formation.
●Two operating handles for optimal guiding of the clamp.
●An height adjustable support for a variable gripping
depth.
●An oil pressure gauge.
●With pressure control valve to avoid overload.
●With spring-mounted steel-lamellas for gripping.
Er’s
Prohibition
●The device is only designed for the use specified in this documentation.
●Every other use is not authorized and is forbidden!
●All relevant safety regulations, especially regulations of the declaration of conformity, and
additional local health and safety regulations have to be observed.

General
HVZ-uni
V7
18/06/12
7 / 36
3.2 Survey and construction
3.3 Technical data
Type
Main gripping
width
[mm]
Gripping
depth
[mm]
Side gripping
width
[mm]
Carrying
capacity
[kg]
Deadweight
[kg]
HVZ-uni
575 –1.245
85
990 –1.480
400
210
Setting U
Setting Q
Operator handle
Suspension
Main clamping
direction
Rollers
Steel-Lamellas
Setting L
Side clamping
direction
Setting P
Hydraulic cylinder
Main clamping direction
Readjustment
guidance X1
Pushing-off device
ADV
Facing bedding
sand –main
clamping
C-Profile
Setting R
SettingT
Side clamping
direction
Setting G
Setting K
Angle chains
Setting F
Setting H
SettingV
Gripper
Main clamping direction
Setting M/N
Laying-side
Main gripper

General
HVZ-uni
V7
18/06/12
8 / 36
3.4 Safety symbols
Danger
Danger to life!
Identifies imminent hazard. If you do not avoid the hazard, death or severe injury will
result.
Attention
Hazardous situation!
Identifies a potentially hazardous situation. If you do not avoid the situation, injury or
damage to property can result.
Prohibition
Prohibition!
Identifies imminent a prohibition. If you do not avoid the prohibition, death and severe
injury, or damage to property will result.
3.5 Definition skilled worker / specialist
Only skilled workers or specialists is it allowed to carry out the installation,- maintenance, - and repair work
on these device!
Skilled workers or specialists must have for the following points (if it
applies for these device), the necessary professional knowledge.
●for mechanic
●for hydraulics
●for pneumatics
●for electrics
3.1 Safety Marking
WARNING SIGN
Symbol
Meaning
Order-No.:
Size:
It is not allowed to be under hanging loads. Danger to life!
2904.0210
2904.0209
2904.0204
30 mm
50 mm
80 mm
WARNING SIGN
Symbol
Meaning
Order-No.:
Size:
Danger of pinching the hands.
2904.0221
2904.0220
2904.0107
30 mm
50 mm
80 mm

Safety
HVZ-uni
V7
18/06/12
9 / 36
4Safety
4.1 Personal safety requirements
●Only qualified, authorized certificated
personal is allowed to operate the device
and all devices which are connected
(lifting equipment).
!
●Each operator must have read and
understood the operating instructions.
●The manual guiding is only allowed for
machines with handles.
!111
4.2 Protective equipment
The protective equipment must consist, according to
the safety regulations of the following parts:
●Protective clothing
●Safety gloves
●Safety shoes
4.3 Accident prevention
Danger
Prohibition
●The operating range have to be
covered for unauthorized persons,
especially children.
●The workplace have to be sufficiently
illuminated.
●The working with the device in case of
atmospheric editions under 37,5° F is
forbidden!
Because the goods could be fall down
caused by dampness or freezing.
Attention
Danger
●Take care handling wet, dirty and not
solidified components.
●Take care in case of thunderstorm!
4.4 Function Control
4.4.1 General
●Before using the device check the functions and
the working condition.
●Maintenance and lubrication are only permitted
when device is shut down!
●Do not use the device, until all faults which can
cause safety hazards are removed.
●If there are splits at carrying parts of the device,
immediately stop using it.
●The operating instructions must be available at
the workplace every time.
●Do not remove the data-plates of the machine.
●Unrecognisable data-plates must be replaced.

Safety
HVZ-uni
V7
18/06/12
10 / 36
4.4.2 Hydraulic
●Check all hydraulic hoses and connection for
tightness. Only experts are allowed to replace
faulty parts ( depressurized)
●Ensure a clean working environment before
opening the hydraulic connection.
●The hydraulic hoses must be free of breaks and
abrasion. Take care that there are no outstanding
edges, where the hoses could kook in.
The operator of the device is responsible for a constant line pressure, which is necessary for the
working with this device.
Only under these conditions is a safety gripping, lifting and transporting of the gripping goods
with this device ensured.
4.5 Safety procedures
4.5.1 Hydraulic excavator and other lifting equipment
●Hydraulic excavator and other lifting equipment
has to be in good, safe working condition.
●Take care that the maximum capacity of
the hydraulic excavator and other lifting
equipment is not exceeded.
●Only authorized, certificated and qualified
personnel is allowed to operate the lifting
equipment / fork lift.
●The operator staff must have all the necessary
qualifications.
4.5.2 Safety at installation work
Prohibition
Danger
Prohibition
●The manual guiding of is only allowed
for devices with handles.
●While using the device be sure that
there are no persons in the working
area. Life danger!!
●The use of the device is only permitted
in proximity to the ground. Do not swing
it over peoples heads.
●While using the device is the stay of
persons in the working area forbidden.
Except it is indispensable. Caused of the
way of using the device, e.g. if the
device must be leaded by hand.
●The operator is not allowed to leave the
control unit as long as the device loaded
with load. The load must always be in
the range of vision of the operator.
●The load must always be in the range of
vision of the operator, during the
transporting and laying operation
Prohibition
Prohibition
Prohibition
●The device should not be opened if
the opening path of the gripping arm
is blocked by a resistance (e.g. other
concrete blocks or the like)!
●Do not use the device to jerk seized
set down load.
●Do not replace the seal of the
pressure relief valve to increase
pressure without talking to the
manufacturer!
●Do not lift any components off-
centre, because that could fall down.
●Set the stonepacks carefully down.
●Safety before rapidity.
●The capacity and the nominal width
the device are not allowed to cross
over.