Proceq Zonotip+ User manual

Doc: 820 79 004E Rev: 1.1 Page 1/12
© Copyright 2012, Proceq SA, CH-8603 Schwerzenbach Working copy if printed
Filename: 20120914Service & Repair Guide Zonotip
Zonotip(+)
Service Manual & Repair Guide
This document is part of the ASPO Service & Repair set and describes the procedure how to
isolate defects, disassemble the instruments, exchange parts, assemble and test the Zonotip
and Zonotip+
Key Words: Zonotip, Zonotip+, Ultrasonic, Thickness gauge, Transducer, Single Crystal,
Double Cristal, Step Block, Repair, Service, Calibration, Manual, ASPO
Document Number : 820 79 004E
Document Revision: 1.1
Revision Date: 11-May-2011
Document State: Released
Author: Andreas Klinter [email protected]
Company: Proceq SA
Ringstrasse 2
CH-8603 Schwerzenbach
Switzerland
Classification: for internal use only
Revision requests: to request revision or permission to work in deviation from this guide, please
contact the author(s) or the responsible product manager

Zonotip Service Manual & Repair Guide
Doc: 820 79 004E Rev: 1.0 Page 2/12
© Copyright 2012, Proceq SA, CH-8603 Schwerzenbach Working copy if printed
Revision History
Rev Date Author, Comments
_ 09. Dec 2011 Andreas Klinter
1.1 14.Sept 2012 Andreas Klinter - addition of Calibration sample set to
ASPO kit, adaptation of calibration procedure
Table of Contents
1. ASPO Set for Zonotip(+) ........................................................................................................ 3
2. Spare Part Kits........................................................................................................................ 3
3. Preparation.............................................................................................................................. 5
4. Troubleshooting ..................................................................................................................... 5
5. Disassembly............................................................................................................................ 5
5.1 Housing ...........................................................................................................................................5
5.2 PCB.................................................................................................................................................6
5.3 Display.............................................................................................................................................8
6. Assembly & Replacement...................................................................................................... 9
6.1 Display, PCB, and Housing Cover ..................................................................................................9
6.2 Battery Pack and Housing Base ...................................................................................................10
6.3 Closing the Instrument ..................................................................................................................11
7. Calibration Certificate .......................................................................................................... 11

Doc: 820
© Copyright
Filename: 2
0
1. A
S
Pc
s
1
1
1
1
1
A
lso req
u
2. Sp
a
79 004E
2012, Proceq
S
0
120914Servic
e
S
PO Set
s
.
7
7
8
2
u
ired: Proc
e
a
re Par
t
Rev: 1.1
S
A, CH-8603 S
e
& Repair Gui
d
for Zo
n
7
90 80 010
7
90 80 003
2
0 79 004 E
e
q Service
a
t
Kits
chwerzenbach
d
e Zonotip
n
otip(+
)
Descrip
t
Service
&
Tools
Modified
Z
Step Tes
t
Ultrasou
n
Referenc
e
Docume
n
Service
M
a
nd Repair
)
t
ion
&
Repair Set
Z
onotip Wre
t
Block (mm
)
n
d couplant,
2
e
Sample S
e
n
tation
M
anual & Re
p
Basic Kit (
P
M
1
7
1
6
6
A
Befor
e
Zonot
i
M
Zonot
i
1
7
2
2
2
complete
nch
)
2
50ml
e
t (part of 79
0
p
air Guide
P
art No. 58
0
M
aterial :
7
90 10 812
A
ttention :
e
handling t
h
i
p(+) be sur
e
M
aterial :
i
p
7
90 10 808
0
80 010 sin
0
02 010)
Housing C
o
and Steel
S
Housing B
a
Screws Ph
i
Housing
Rubber Fe
e
h
e electronic
e
to wear the
PCB Zonot
Screws Ph
i
PCB
Lemo Con
n
Lemo Con
n
P
Working
c
ce Sept. 20
1
Housing c
o
ver with Ke
y
S
ample
a
se
i
llips-Head l
o
e
t to cover
S
PCB c
component
s
ESD wrist
s
ip
i
llips-Head s
n
ector Nuts
n
ector Coun
t
P
age 3/12
c
opy if printed
1
2)
omplete
y
pad
o
ng for
S
crews
omplete
s
of the
s
trap.
hort for
t
er Nuts

Zonotip
Doc: 820
© Copyright
79 004E
2012, Proceq
S
Rev: 1.0
S
A, CH-8603 S chwerzenbach
Zonot
i
1
7
2
2
2
Note:
mark
e
PCBs
A
Befor
e
Zonot
i
M
1
7
A
Befor
e
Zonot
i
M
1
7
i
p+
7
90 10 807
in the event
e
d with “Zon
o
with “Zonoti
A
ttention :
e
handling t
h
i
p(+) be sur
e
M
aterial :
7
90 10 809
A
ttention :
e
handling t
h
i
p(+) be sur
e
M
aterial :
7
90 10 806
Service
M
PCB Zonot
Screws Ph
i
PCB
Lemo Con
n
Lemo Con
n
of a mix up,
o
tip+” on the
p”
h
e electronic
e
to wear the
Display
Batt
e
h
e electronic
e
to wear the
Battery Pa
c
M
anual & R
e
P
Working
c
ip+
i
llips-Head s
n
ector Nuts
n
ector Coun
t
Zonotip+ P
C
backside, Z
o
Display c
component
s
ESD wrist
s
e
ry Pack c
component
s
ESD wrist
s
c
k
e
pair Guide
P
age 4/12
c
opy if printed
hort for
t
er Nuts
C
Bs are
o
notip
omplete
s
of the
s
trap.
omplete
s
of the
s
trap.

Zonotip
Doc: 820
© Copyright
3. Pr
e
Ma
k
ma
y
4. Tr
o
5. Di
s
5.1 H
o
1
79 004E
2012, Proceq
S
e
parati
o
Procedure
k
e sure you i
y
need this i
n
o
ubles
h
s
assem
o
using
Rev: 1.0
S
A, CH-8603 S
o
n
:
dentify the s
n
formation l
a
h
ooting
bly
chwerzenbach
erial numbe
r
a
ter. The seri
b
a
r
of the instr
u
al number c
a
a
ck of the in
s
T
1
S
P
Remo
veal s
Unscr
u
ment befor
e
a
n be found
s
trumen
t
T
ool :
S
crew Driver
P
rocedure :
ve the 6 rub
b
c
rews
e
w the 6 scr
Service
M
Ch
e
you start di
on :
Ope
n
Phillips-He
a
b
er feet fro
m
ews from th
e
M
anual & R
e
P
Working
c
eck Serial
sassemblin
g
n
ing the Z
o
a
d Small
m
housing ba
e
housing b
a
e
pair Guide
P
age 5/12
c
opy if printed
Numbe
r
g
. You
o
notip(+)
se to re-
a
se.

Zonotip
Doc: 820
© Copyright
2
3
5.2 P
C
1
79 004E
2012, Proceq
S
C
B
Rev: 1.0
S
A, CH-8603 S chwerzenbach
T
1
S
P
Caref
u
flathe
a
M
1
1
1
6
6
A
Befor
e
Zonot
i
T
1
S
P
Caref
u
using
Pull t
h
T
ool :
S
crew Driver
P
rocedure :
u
lly unplug b
a
d screw dri
v
M
aterial :
H
K
H
B
L
R
Detach th
e
A
ttention :
e
handling t
h
i
p(+) ensure
T
ool :
S
crew Driver
P
rocedure :
u
lly open th
e
the flathead
h
e cable out
o
Service
M
Unplu
Flathead S
m
attery pack
f
v
er if require
H
ousing Co
v
K
eypad
H
ousing Ba
s
B
attery Dra
w
L
ong Phillip
s
R
ubber fee
t
e
Keypad
c
h
e electronic
to wear the
Flathead S
m
e
latches of t
h
screw drive
r
o
f the socke
t
M
anual & R
e
P
Working
c
g the Batt
e
m
all
f
rom PCB (u
s
d)
Compo
n
v
er incl. PCB
s
e incl. batte
r
w
er
s
-Head Scre
w
c
able
f
rom
t
component
s
ESD wrist s
t
m
all
h
e flat cable
r
.
t
e
pair Guide
P
age 6/12
c
opy if printed
e
ry Pack
s
ing a
n
ents list
and
r
y pack
w
s
t
he PCB
s
of the
t
rap.
socket

Zonotip
Doc: 820
© Copyright
2
3
4
5
79 004E
2012, Proceq
S
Rev: 1.0
S
A, CH-8603 S chwerzenbach
T
1
S
P
Unscr
Loo
s
T
1
M
P
Loos
e
the P
C
Wind
2
tom o
f
T
1
P
P
Remo
outsid
P
Slide
P
USB
c
of ho
u
Lift P
C
T
ool :
S
crew Driver
P
rocedure :
e
w the 2 scr
s
en Count
e
T
ool :
M
odified Zon
o
P
rocedure :
e
n 2 counter
C
B using the
2
counter n
u
f
the thread
Remove
T
ool :
P
air of Long
N
P
rocedure :
ve 2 nuts fr
o
e of the hou
s
Rem
o
P
rocedure :
P
CB toward
s
c
onnector at
u
sing cover
C
B out of ho
u
Service
M
Remo
v
Phillips-He
a
ews from th
e
e
r Nuts on
o
tip wrench
nuts at the
L
modified Z
o
u
ts almost all
Nuts from
N
ose Pliers
o
m the Lem
o
s
ing cover
o
ve PCB fr
o
s
top of hou
s
bottom of P
C
u
sing cover
M
anual & R
e
P
Working
c
v
e the PC
B
a
d Small
e
PCB
Lemo Co
n
L
emo conne
c
o
notip wrenc
h
the way to
t
Lemo Co
n
o
connector
s
o
m Housi
n
s
ing cover u
n
C
B can be li
f
e
pair Guide
P
age 7/12
c
opy if printed
B
screws
n
nectors
c
tors on
h
he bot-
n
nectors
s
on the
n
g Cove
r
n
til Micro
f
ted out

Zonotip
Doc: 820
© Copyright
6
5.3 Di
s
1
2
79 004E
2012, Proceq
S
s
play
Rev: 1.0
S
A, CH-8603 S chwerzenbach
M
1
1
2
2
2
A
Befor
e
Zonot
i
T
1
S
P
Flip di
cable
Caref
u
using
Pull t
h
M
1
1
M
aterial :
R
e
A
ttention :
e
handling t
h
i
p(+) ensure
T
ool :
S
crew Driver
P
rocedure :
splay towar
d
socket.
u
lly open th
e
the flathead
h
e cable out
o
M
aterial :
Service
M
Housing C
o
PCB incl.
D
Lemo Con
n
Lemo Con
n
Short Scre
w
e
move Di
s
h
e electronic
to wear the
Flathead S
m
d
s the top to
e
latches of t
h
screw drive
r
o
f the socke
t
PCB
Display
M
anual & R
e
P
Working
c
Compo
n
o
ver incl. Ke
y
D
isplay
n
ector Nuts
n
ector Coun
t
w
s Phillips-
H
s
play from
t
component
s
ESD wrist s
t
m
all
access the
d
h
e flat cable
r
.
t
Compo
n
e
pair Guide
P
age 8/12
c
opy if printed
n
ents list
y
pad
t
er Nuts
H
ead
t
he PCB
s
of the
t
rap.
d
isplay
socket
n
ents list

Zonotip
Doc: 820
© Copyright
6. As
s
6.1 Di
s
1
2
79 004E
2012, Proceq
S
s
embl
y
s
play, P
C
Rev: 1.0
S
A, CH-8603 S
y
& Rep
l
C
B, and
chwerzenbach
l
aceme
n
Housin
g
n
t
g
Cover
A
Befor
e
Zonot
i
T
1
S
P
Ensur
open
e
With t
h
the fl
a
Caref
u
flathe
a
Flip di
Remo
P
Ensur
way t
o
ings.
With t
h
housi
n
Housi
n
A
ttention :
e
handling t
h
i
p(+) ensure
T
ool :
S
crew Driver
P
rocedure :
e
the latche
s
e
d.
h
e display’s
a
t cable into
t
u
lly close th
e
a
d screw dri
v
splay the on
ve the prote
c
Pl
P
rocedure :
e
the count
e
o
the bottom
h
e Display f
a
n
g cover, pl
a
n
g Cover
Service
M
h
e electronic
to wear the
Flathead S
m
s
of the displ
backside fa
c
t
he display c
e
latches of t
h
v
er
top of the
P
c
tive foil fro
m
ace PCB i
n
e
r nuts are w
o
of the LEM
O
a
cing toward
a
ce the Displ
a
M
anual & R
e
P
Working
c
Compo
n
component
s
ESD wrist s
t
m
all
ay cable slo
t
c
ing upward
s
able socket.
h
e socket u
s
P
CB
m
the displa
y
n
to Housi
n
o
und almos
t
O
connector
t
s the inside
a
y into its c
o
e
pair Guide
P
age 9/12
c
opy if printed
n
ents list
s
of the
t
rap.
t
are
s
, insert
s
ing a
y
.
n
g Cover
t
all the
t
hread-
of the
o
lar in the

Zonotip
Doc: 820
© Copyright
3
6.2 B
a
1
2
79 004E
2012, Proceq
S
a
ttery Pa
c
Rev: 1.0
S
A, CH-8603 S
c
k and
H
chwerzenbach
H
ousing
T
o
1
S
P
r
Ensur
open
e
Insert
Caref
u
flathe
a
Base
M
1
1
P
Remo
side o
Place
wards
Note:
Housi
n
tom l
e
Note
t
not b
e
P
Insert
necto
r
Note:
Con
o
ol :
S
crew Driver
r
ocedure :
e
the latche
s
e
d.
the flat cabl
e
u
lly close th
e
a
d screw dri
v
M
aterial :
P
rocedure :
ve cover fro
m
f the Batter
y
Battery Pac
k
on the insid
The Battery
n
g in the Ori
e
ft)
t
his is only n
e
e
charged an
C
P
rocedure :
the battery
c
r
on the PC
B
the connect
o
Service
M
nect Keyp
a
Flathead S
m
s
of the displ
e
into the ke
y
e
latches of t
h
v
er
Replacin
Housing B
a
Battery Pa
c
m
the adhes
y
Pack
k
with its ad
h
e of the Ho
u
pack must
b
entation sh
o
e
cessary if t
h
ymore or if i
s
C
onnect B
a
c
able into th
e
B
o
r fits only o
n
M
anual & R
e
P
a
Working
c
a
d Cable
w
m
all
ay cable slo
t
y
pad cable
s
h
e socket u
s
g the Batt
e
a
se
c
k
ive strip at t
h
h
esive strip
d
u
sing Base
b
e place into
o
wn (Cable t
o
h
e Battery P
a
s
otherwise
d
a
ttery Pac
k
e
correspon
d
n
e way
e
pair Guide
a
ge 10/12
c
opy if printed
w
ith PCB
t
are
s
ocket.
s
ing a
e
ry Pack
h
e back-
d
own-
the
o
the bot-
a
ck can-
d
amaged
k
to PCB
d
ing con-

Zonotip
Doc: 820
© Copyright
6.3 Cl
o
1
7. Ca
1
Permissib
79 004E
2012, Proceq
S
o
sing th
e
libratio
n
le Error:
Rev: 1.0
S
A, CH-8603 S
e
Instru
m
n
Certi
f
chwerzenbach
m
ent
f
icate
T
o
1
S
S
M
1
1
6
6
P
Close
the k
e
Secur
Place
ing a
d
M
1
1
7
P
Set p
u
on th
e
Meas
u
Enter
minal
cylind
e
trans
d
the c
e
Verify
within
If devi
ples,
p
o
ol :
S
crew Driver
S
uperglue
M
aterial :
P
rocedure :
the two Ho
u
e
ypad or batt
e
the 6 scre
w
one rubber
f
d
ab of super
M
aterial :
7
90 80 003
P
rocedure :
u
lse velocity
e
sample set
.
u
re thicknes
s
the each m
e
thicknesses
e
r, the serial
d
ucer, as we
l
e
rtificate.
the measur
e
tolerances
a
ce passed c
p
rint and sa
v
Service
M
Clos
Phillips-He
a
Housing B
a
Housing C
o
Screws Ph
i
Rubber Fe
e
u
sing halves
ery pack ca
b
w
s in the Ho
u
f
oot on each
glue
Calib
r
Zonotip(+)
Reference
Ultrasonic
C
to 5735m/s
o
.
s
of each ref
e
e
asured valu
e
as engrave
d
number of t
l
l as the refe
r
e
d values o
n
a
s shown be
l
alibration on
v
e certificate
.
M
anual & R
e
P
a
Working
c
ing the In
s
a
d Small
a
se incl. Bat
t
o
ver incl. P
C
i
llips-Head l
o
et
ensuring no
t
b
les
using
of the 6 scr
e
r
ation / Ve
r
incl. transdu
sample se
t
C
ouplan
t
o
r as laser e
e
rence sam
p
e
, as well a
s
d
on each re
f
he Zonotip(
+
rence sampl
n
each samp
l
low.
all referenc
e
.
e
pair Guide
a
ge 11/12
c
opy if printed
s
trument
t
ery
C
B
o
ng
t
to break
e
ws us-
r
ification
cer
ngraved
p
le a to e.
s
the no-
f
erence
+
), the
e set in
l
e are
e
sam-

Zonotip Service Manual & Repair Guide
Doc: 820 79 004E Rev: 1.0 Page 12/12
© Copyright 2012, Proceq SA, CH-8603 Schwerzenbach Working copy if printed