Proceq ZAA2600 User manual

1
ZAA2600
Versions
ZAA2600.A, ZAA2600.HA
ZAA2600.C
ZAA2600.SW
Automatic
Film Applicator
and Testing System
Instruction Manual

ZAA2600 - Manual
23. September 2021 © Copyright 2021, PROCEQ SA 2
Document Information
Document Revision: 1.4
Revision Date: -
Document State: Released
Company: Proceq SA
Ringstrasse 2
CH-8603 Schwerzenbach
Switzerland
Classification: Manual
Revision History
Rev
Date
Author, Comments
1.4
Sep 3, 2021
PEGG
Initial document copied from ZAA 2600.A_v1.4_en and ZAA 2600.HA_v1.4_en_heatable
version.docx, ZAA 2600.SW_v1.2_en and …

ZAA2600 - Manual
23. September 2021 © Copyright 2021, PROCEQ SA 3
Content
1Safety notes ...................................................................................................................7
1.1 Symbols used..................................................................................................................7
1.2 Safety notes and hints......................................................................................................7
2Introduction ...................................................................................................................9
2.1 ZAA2600 –Automatic film application and testing system ................................................9
2.2 Film application................................................................................................................9
2.3 Film Testing...................................................................................................................10
2.3.1 Crock Testing ................................................................................................................10
2.3.2 Scrub Testing ................................................................................................................10
2.3.3 Versions and features ....................................................................................................11
2.4 Modification sets............................................................................................................11
2.5 Key Features .................................................................................................................12
2.6 Scope of this document..................................................................................................13
3Scope of Delivery ........................................................................................................14
3.1 Standard delivery...........................................................................................................14
3.2 Accessories ...................................................................................................................15
3.2.1 Accessories to ZAA2600.A film applicators ....................................................................15
3.2.2 Accessories to ZAA2600.C Crockmeter .........................................................................16
3.2.3 Options for ZAA 2600.SW as well as ZAA 2600 equipped with ACC1286.......................17
3.2.4 Accessories for ZAA2600.C for scratch and mar resistance tests ...................................18
3.3 Modification sets............................................................................................................18
3.4 ZAA2600.HA..................................................................................................................18
4Device Overview ..........................................................................................................20
4.1 ZAA2600.A ....................................................................................................................20
4.2 ZAA2600.HA..................................................................................................................20
4.3 ZAA2600.C....................................................................................................................21
4.4 ZAA2600.SW.................................................................................................................21
5Assembly and starting up...........................................................................................23
5.1 Initial Assembly..............................................................................................................23
5.1.1 Assembly of ZAA2600.A ................................................................................................23
5.1.2 Assembly of ZAA2600.HA..............................................................................................25
5.1.3 Assembly of ZAA2600.SW.............................................................................................27
5.1.4 Assembly of the ZAA2600.C ..........................................................................................29
5.2 Disassembly ..................................................................................................................30
5.2.1 Disassemly of ZA2600.A and ZAA2600.HA....................................................................30
5.2.2 Disassembly ZAA2600.SW ............................................................................................31
5.2.3 Disassembly of the ZAA2600.C......................................................................................32
5.3 Startup...........................................................................................................................32
5.4 Shutdown ......................................................................................................................33
6Film Application...........................................................................................................34
6.1 Preparation....................................................................................................................34
6.2 Application with wire-bar or profile rod............................................................................34
6.2.1 Using the optional collecting device ACC1283................................................................36
6.2.2 ACC1348 Fixing unit for profile rods and wire-bar applicators.........................................37
6.3 Application with gap applicator .......................................................................................37

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23. September 2021 © Copyright 2021, PROCEQ SA 4
7Scrub test.....................................................................................................................40
7.1 Preparation....................................................................................................................40
7.2 Use of the friction sets....................................................................................................40
7.3 Carry out a scrub test.....................................................................................................43
8Crockmeter tests .........................................................................................................46
8.1 Introduction....................................................................................................................46
8.2 Friction finger and weight selection ................................................................................46
8.3 Preparation....................................................................................................................49
8.4 Mounting the friction finger sets......................................................................................49
8.4.1 Mounting the friction finger set A ....................................................................................49
8.4.2 Mounting the friction finger set B ....................................................................................50
8.4.3 Mounting the friction finger set C....................................................................................51
8.5 Carry out Crockmeter tests ............................................................................................51
9Scratch and mar resistance tests...............................................................................54
9.1 Preparation....................................................................................................................54
9.2 Mounting the scratching and mar resistance sets ...........................................................54
9.3 Carry out scratch and mar resistance tests.....................................................................55
10 Operation and Menu..................................................................................................59
10.1 Main screen...................................................................................................................59
10.1.1 Manual moving ..........................................................................................................60
10.1.2 Zero the unit...............................................................................................................60
10.1.3 Start...........................................................................................................................61
10.1.4 Pause ........................................................................................................................61
10.1.5 Select Layout.............................................................................................................61
10.1.6 Settings .....................................................................................................................61
10.1.7 Position......................................................................................................................62
10.1.8 Menu .........................................................................................................................62
10.1.9 Movement lock...........................................................................................................63
10.2 Menu structure...............................................................................................................64
10.2.1 Menu Structure –Film Application mode ....................................................................64
10.2.2 Menu Structure –Film Testing (Scrubbing/Crocking) mode ........................................65
10.3 Using layouts .................................................................................................................66
10.3.1 Selecting a layout.......................................................................................................66
10.3.2 Editing the selected layout..........................................................................................66
10.3.3 View and edit all layouts.............................................................................................66
10.4 Motor settings ................................................................................................................66
10.4.1 Return speed .............................................................................................................67
10.4.2 Manual speed ............................................................................................................67
10.4.3 Speed mode ..............................................................................................................67
10.4.4 Acceleration mode .....................................................................................................67
10.4.5 Reset cycle counter....................................................................................................67
10.5 Status messages ...........................................................................................................68
10.5.1 Overload....................................................................................................................68
10.5.2 End switch .................................................................................................................68
10.5.3 Cycle speed and stroke length cannot be set..............................................................69
10.5.4 The motor is overheated ............................................................................................69
10.5.5 Lubrication the guide rods ..........................................................................................69
10.6 Emergency Stop function ...............................................................................................70
11 Turning the glass plate of a ZAA2600.A ..................................................................71

ZAA2600 - Manual
23. September 2021 © Copyright 2021, PROCEQ SA 5
12 Removing the heating plate of a ZAA2600.HA ........................................................72
13 Converting from applicator into basic unit..............................................................73
14 Converting from basic unit into applicator..............................................................74
15 Maintenance and Cleaning .......................................................................................75
15.1 Maintenance and cleaning work that can be carried out by the user ...............................75
15.2 Cleaning ........................................................................................................................75
15.3 Lubrication of the guide rods ..........................................................................................75
15.4 Replacing the fuse .........................................................................................................76
15.5 Inspection......................................................................................................................76
16 Technical Specification.............................................................................................78

ZAA2600 - Manual
23. September 2021 © Copyright 2021, PROCEQ SA 6
Legal Notices
This document can be changed at every time and without any prenotification or announcement.
The content of this document is intellectual property of Proceq SA and prohibited to be copied
neither in a photomechanical or electronic way, nor in excerpts, saved and/or be passed on to
other persons and institutions.
The features described in this instruction manual represent the complete technology of this
instrument. These features are either included in the standard delivery or available as options
at additional costs.
Illustrations, descriptions as well as the technical specifications conform to the instruction
manual at hand at the time of publishing or printing. However, Proceq SA policy is one of
continuous product development. All changes resulting from technical progress, modified
construction or similar are reserved without obligation for Proceq to update.
Some of the images shown in this instruction manual are of a pre-production model and/or are
computer generated; therefore the design/features on the final version of this instrument may
differ in various aspects.
The instruction manual has been drafted with the utmost care. Nevertheless, errors cannot be
entirely excluded. The manufacturer will not be liable for errors in this instruction manual or for
damages resulting from any errors.
The manufacturer will be grateful at any time for suggestions, proposals for improvement and
references to errors.
Damages during carriage
On receipt of the goods, check for any visible damages on the packaging. If it is undamaged
you may sign the receipt of the goods. If you do suspect by visual inspection that damage has
occurred, make a note of the visible damage on the delivery receipt and request the courier to
countersign it. Moreover, the courier service must be held responsible for the damage in
writing.
If a hidden damage is discovered while unpacking, you have to inform and hold the courier
liable immediately in the following way: “When opening the parcel we had to notice that … etc.“
This superficial checking of the goods has to be done within the time limit set by the carrier,
which is normally 7 days. However, the period could vary depending on the courier. Hence, it
is recommended to check the exact time limit when receiving the goods.
If there are any damages also inform your authorized Proceq agent or Proceq SA immediately.
Shipment
Should the device be transported again, it must be packaged properly. Preferably use the
original packaging for later shipments. Additionally, use filling material in the package to protect
the device from any shock during carriage.
To protect persons and the apparatus, proper care must be taken when lifting or
carrying it. It is recommended to hold and carry the product on both sides of the
housing. Always remove the glass plate / heating plate before lifting or tilting the
device.

ZAA2600 - Manual
23. September 2021 © Copyright 2021, PROCEQ SA 7
1 Safety notes
1.1 Symbols used
This note comprises instructions needed to follow directions, specifications, proper
working procedure and to avoid data loss, damage or destruction of the instrument.
This note signifies a warning about dangers to life and limb if the apparatus is handled
improperly. Observe these notes and be particularly careful in these cases. Also inform
other users on all safety notes. Besides the notes in this instruction manual the
generally applicable safety instructions and regulations for prevention of accidents
must be observed.
1.2 Safety notes and hints
It is strictly forbidden to open the housing of the product. If not observed, all the
guarantee and liability claims to Proceq SA will be void.
Place the device on a solid, even surface before operation.
Ensure that the separator (power socket) is accessible and that the instrument can be
separated from the power supply at any time.
Never touch any moving parts during operation.
The side panels must always be mounted during operation.
Always wear safety glasses during operation.
Only connect the product to alternating current of a voltage of 100 –240 V at 50 to 60
Hz. The voltage must correspond to the information given on the identification plate of
the apparatus. The device may only be connected to sockets with a protective earth
conductor.
Never use a damaged power cable. Only use power cable with protective earth
conductor. Removable power cables must not be replaced by an insufficiently rated
power cable. Only use the power cable provided by the manufacturer.
The product is constructed in accordance with the state of the art and is safe in use.
However, dangers may arise from this apparatus if it is used improperly or used
otherwise as intended by the manufacturer.
Depending on the coating material used, the test may only be carried out in a ventilated
environment.
Das product is a multi-function device and is exclusively intended for use in various
functions defined in this manual. Any other use is considered as being not in
accordance with the intentions of the manufacturer and is conducted at the user's own
risk. The manufacturer is not liable for any resulting damages.
Always unplug the power cable before assembling and/or converting the unit.
Every person operating or maintaining the product must have read and understood this
instruction manual in its entirety, in particular the safety precautions and warnings.
Unauthorized modifications and changes of the product are not permitted.
Reproduction without permission is not allowed.
Before lifting or moving the apparatus, the glass plate must be removed to reduce the
total weight. Tilting the device can lead to falling out of the glass plate.
All maintenance and repair not explicitly allowed and described in this manual, shall
only be carried out by Proceq SA or an authorized Proceq partner, failure to comply
voids warranty.

ZAA2600 - Manual
23. September 2021 © Copyright 2021, PROCEQ SA 8
Proceq SA refuses all warranty and liability claims for damages caused by usage of
the product in combination with non-original accessories, or accessories from 3rd
party suppliers.
All local safety regulations apply for the operation of the product.
The following warning symbols can be seen on the device:
Danger of hand injury: Hands can be bruised, or otherwise injured.
Danger of electric shock
Risk of burning on hot surfaces. Touching such marked surfaces is
prohibited.
Risk of inflammation of substances through heat (heating plate).

ZAA2600 - Manual
23. September 2021 © Copyright 2021, PROCEQ SA 9
2 Introduction
2.1 ZAA2600 –Automatic film application and testing system
The ZAA 2600 is an automatic laboratory equipment, with a high degree of flexibility.
Due to it’s modular setup, the ZAA2600 can be used as an automatic film applicator or an
automated test system for linear abrasion tests (Crockmeter, Scrub Tester) and scratch
resistance tests.
A touchscreen allows easy use and configuration for accurate and reproducible application of
coating materials, adhesives and similar products with almost all film applicators.
It also allows a flexible and easy definition of the test setup.
2.2 Film application
Films with constant and well-defined thickness are a precondition for testing and analysis of
coating materials and coatings. The properties of these materials and films are dependent on
the film thickness.
It is important to notice, that the maximal achievable wet film thickness is not equal to the
gap height selected on the application for physical reasons.
The following can serve a guideline for the selection of the gap height:
Gap height
Wet film thickness
15 µm –100 µm
Approx. 50% of the gap height
100 µm –300 µm
Approx. 60% of the gap height
300 µm –500 µm
Approx. 80% of the gap height
More than 500 µm
Up to 90% of the gap height
ZAA2600
Basic Unit
ZAA2600.C
ZAA2600.SW
ZAA2600.C with Adapter
ZAA2600.A
ZAA2600.HA

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23. September 2021 © Copyright 2021, PROCEQ SA 10
For the selection of the appropriate gap height please also consider that the dry film
thickness can be less than the wet film thickness. This is depending on the weight content of
solids.
Various applicators with variable an fix gap heights are available as accessories.
2.3 Film Testing
The ZAA 2600 is an automatic linear abrasion tester with touchscreen and stepless
adjustable stroke length for reproducible abrasion testing.
2.3.1 Crock Testing
Crock testing an internationally recognized test method to simulate the rubbing action
generated by a human finger and forearm. Crock testing is used to evaluate the amount of
color transferred from surfaces on a specific to other surfaces by rubbing.
Crock Testing methods are used to determine various surface parameters, such as
Colour fastness to rubbing (e.g. of textile material): refers to resistance criteria of a colour of
a test sample against rubbing with another material. These criteria are resistance to change
of colour characteristics and resistance of its colourants to adjacent material (transfer).
Abrasion resistance is the ability to withstand the frictional forces attempting to remove the
surface material.
Resistance of solvents refers to a test method which compares amount of coating, which
remains after a predefined number of rubbing strokes with a solvent applied on the material.
2.3.2 Scrub Testing
Scrub resistance is the ability of a dried paint film to resist wearing or degradation.
A scrub tester is used to generate a repeatable abrasion on the device under test. The
degree of wear or degradation can then be visually assessed. Alternatively the weight loss of
the device under test can be determined.
ASTM test methods governing scrub resistance testing define the scrubbing with a nylon
brush or cloth for a set number of cycles of washing/cleaning when using a nonabrasive or
abrasive cleaning media as outlined in the methods, or another cleaner specified by the end
user; i.e., common household cleaners.

ZAA2600 - Manual
23. September 2021 © Copyright 2021, PROCEQ SA 11
2.3.3 Versions and features
Thanks to its modular construction, the automatic universal unit can be equipped with
different kits for carrying out film applications, as well as scrub resistance testing, washability
tests, crocking and scratch resistance tests.
The ZAA2600 is available in various configurations. Film applicators heatable or non-
heatable, automatic crock tester, automatic scrub tester.
Applicators
ZAA2600.A
Automatic film applicator
ZAA2600.HA
Automatic film applicator with
heatable plate
Testers
ZAA2600.C
Automatic Crock Tester
The ZAA 2600 is an automatic linear abrasion
tester with touchscreen and stepless adjustable
stroke length for reproducible rubbing tests
Can also be used for scratch and mar testing
using the ZHT2093 (Adapter required)
ZAA2600.SW
Automatic Scrub Tester
2.4 Modification sets
As the ZAA2600 is a modular film application and testing system. Any ZAA2600 can be
modified and expanded.
The following modification sets are available
ACC1284
modification set „Heatable Application“
ACC1285
modification set „Crockmeter“
ACC1286
modification set „Scrub Tester“

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23. September 2021 © Copyright 2021, PROCEQ SA 12
2.5 Key Features
The ZAA2600 film application and testing system has the following features:
Thanks to its modular construction, the automatic universal unit can be equipped with
different kits for carrying out also scrub resistance, washability, crocking and scratch
resistance tests as well as recording of the drying time.
Upgrade can be achieved at any time by simply purchasing an add-on kit
Scalability ensures upgrade possibility after initial purchase without returning the
equipment.
Easy to use.
Compact design saves counter space.
ZAA2600.A/ZAA2600.HA Features
Storage of various application profile settings such as application length and drawing speed.
Adjustable application area with moveable start and stop positions.
Reproducible, operator independent results.
Optional modification set with special isolation for use with heatable vacuum plates or
heating plates.
Double sided glass plate for dual purpose operation: one side with printing blanket for wire-
bar applicators and profile rods, on the other side glass surface for other applications. Easy
to turn glass plate without any tool.
Also suitable for use with different applicators up to the maximum outer width of 300 mm
(11.81”), profile rods and wire-bar applicators with a minimum length of 340 mm (13.39”)
and a maximum diameter of 13.5 mm (0.53”) in the support area.
Applicable also for thick substrates up to 11 mm (0.43”).
Optional precision-vacuumplate for fixing thin substrates of different size; the object to be
held will be fixed absolutely plane by the suction power.
ZAA2600.C Features
Up to 4 crockmeter tests can be carried out at the same time.
Fast change of the friction finger sets.
Storage of various crockmeter profile settings such as stroke length and number of cycles.
Up to 4.5 kg (9.92 lbs) can be loaded
Optional adapter for carrying out scratch and mar resistance tests
ZAA2600.SW Features
Up to 4 wet and/or dry tests can be carried out at the same time.
Customised tests can be carried out easily with the optional universal holder.
Storage of various profile settings such as stroke length and number of cycles.
Stroke speed (cycle speed) up to 100 double strokes per minute.
Also appropriate for thick and curved samples.
Up to 4.5 kg (9.92 lbs) can be loaded.

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23. September 2021 © Copyright 2021, PROCEQ SA 13
2.6 Scope of this document
This document is an instruction manual for the ZAA2600 automatic film application and testing
system, which describes the correct use of the equipment.
This manual covers the film applicator models of the ZAA2600 series (ZAA2600 and
ZAA2600.H) and the automatic film testers ZAA2600.C and ZAA2600.SW.
Therefore, it is possible that some pictures or functional descriptions may differ from your
model.

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23. September 2021 © Copyright 2021, PROCEQ SA 14
3 Scope of Delivery
3.1 Standard delivery

The following parts are included in the delivery of all versions:
ZAA2600 Basic unit with touchscreen
Reversible, double sided glass plate: printing blanket and glass surface
4 rubber feet
spirit level
power cable
allen key 3 mm and 2.5 mm
certificate of manufacturer
instruction manual
ZAA2600.A
Additional content
polyester mat
drawing unit
clamping device
weight lifter
ACC1436 (set of
2)
ZAA2600.HA
Additional content
isolation plate
drawing unit
clamping device
weight lifter
ACC1436 (set of
2)
ZAA2600.C
Additional content
tool holder
ZAA2600.SW
Additional content
sample tray
(ACC1508)
2 sample frames
(ACC1510)
tool holder
(ACC1513)
drain hose
(ACC1502)

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23. September 2021 © Copyright 2021, PROCEQ SA 15
3.2 Accessories
3.2.1 Accessories to ZAA2600.A film applicators
Description
ACC121
ACC211
Precision-vacuumplates with a series of holes of 1 mm (0.04”)
Precision-vacuumplates with a series of holes of 0.5 mm (0.02”)
ACC039
ACC122
Vacuum pumps with hose –230 V
Vacuum pumps with hose –115 V
ACC378
ACC586
Profile rod
Wire-bar
film width: approx. 320 mm (12,6”), total length: 405 mm
(15,94”), with 1 wet film thickness according to your choice
ACC1348
fixing unit for profile rods and wire-bar applicators
ZUA2000
Film applicators up to a maximum film width of 300 mm (11.81”)
Calibration and Certification ZAA 2600 (incl. Calibration
Certificate)
ACC1283
collecting device for wire-bar applicators and profile rods after
application

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3.2.2 Accessories to ZAA2600.C Crockmeter
ACC1315
Friction finger set A
acc. to EN ISO 21546
1 friction finger holder
1 friction finger A (22 mm x 22 mm / 0.87” x 0.87”)
1 set rubbing cloth clamp (ACC1350)
1 set of 2 pieces elastic strap (ACC1391)
10 pieces felt insert (ACC1351)
ACC1344
Friction finger set B
with Ø 16 mm (0.63”) for tests according to EN ISO 21546,
AATCC test method 8, EN DIN 13523-11, EN ISO 105-X12,
Volkswagen PV 3906 based on ASTM F1319
1 friction finger holder
1 friction finger B with Ø 16 mm (0.63“)
1 rubbing cloth clamping ring (ACC1520)
ACC1345
Friction finger set C
for tests according to: EN ISO 21546, BMW AA-0134
1 friction finger holder
1 friction finger C
1 set rubbing cloth clamp (ACC1350)
1 set of 2 pieces elastic strap (ACC1391)
2 sets cellular rubber (ACC1354)
ACC1346
Weight for test force 9 N
The test weight is only achieved with a Zehntner friction finger
set.
ACC1347
Weight for test force 22 N
The test weight is only achieved with a Zehntner friction finger
set.
ACC1482
Weight 50 g
ACC1484
Weight 100 g
ACC1486
Weight 500 g
ACC1352
Felt cloth
ACC1353
Cotton rubbing cloth
acc. to ASTM F1319 and ISO 105-F09

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3.2.3 Options for ZAA 2600.SW as well as ZAA 2600 equipped with ACC1286
ACC1460
Friction set for ASTM D2486
1 brush –ACC1481
1 weight –ACC1461
1 cushioning pad –ACC1492
1 holder
2 metal strips 250 µm –ACC1491
ACC1462
Friction set for ASTM D3450
1 sponge –ACC1485
1 weight –ACC1463
1 holder
ACC1464
Friction set for ASTM D4213
1 sponge –ACC1487
5 abrasive pads (3M Scotch Brite®) –ACC1483
1 weight –ACC1465
1 holder
ACC1466
Friction set for ASTM D4828
1 sponge –ACC1485
1 weight –ACC1467
1 holder
ACC1468
Friction set for ISO 11998
5 abrasive pads (3M Scotch Brite®) –ACC1483)
1 holder
ACC1482
Weight 50 g
ACC1484
Weight 100 g
ACC1486
Weight 500 g
ACC1469
Universal holder
1 holder
1 foam cushion –ACC1512
1 hard rubber cushion–ACC1577

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3.2.4 Accessories for ZAA2600.C for scratch and mar resistance tests
ZHT 2093
Pocket Hardness Tester with rubber wheels
ACC1287
Adapter for scratch and mar resistance tests
(Holder for ZHT 2093 and ZST 2095)
3.3 Modification sets
As the ZAA2600 is a modular film application and testing system. The ZAA2600 can be
modified and expanded.
The following modification sets are available
ACC1284
modification set „Heatable Application“
ACC1285
modification set „Crockmeter“
ACC1286
modification set „Scrub Tester“
ACC1339
Modification set „Application“
3.4 ZAA2600.HA
Depending on the properties of the material to be applied, the plate has to be heated in order
to achieve optimal results.
The ZAA2600.HA for heatable applications is suited for such materials.
The ZAA2600.HA consists of a ZAA 2600.A
a modification set:
ACC1576 modification set "Heatable Application" for ZAA 2300
and a heatable plate.

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23. September 2021 © Copyright 2021, PROCEQ SA 19
All available options for the heatable plate are listed below:
Precision-vacuumplates, heatable up to 150 °C
ACC1505.230V
ACC1505.115V
ACC1509.230V
ACC1509.115V
with holes of 1 mm (0.04”), 230 V
with holes of 1 mm (0.04”), 115 V
with holes of 0.5 mm (0.02”), 230 V
with holes of 0.5 mm (0.02”), 115 V
Heating plates for temperature up to 150 °C
ACC1477.230V
ACC1477.115V
Version for 230 V mains supply
Version for115 V mains supply
Proceq SA refuses all warranty and liability claims for damages caused by usage of the
ZAA2600 in combination with non-original accessories, or accessories from 3rd party
suppliers

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23. September 2021 © Copyright 2021, PROCEQ SA 20
4 Device Overview
4.1 ZAA2600.A
4.2 ZAA2600.HA
(9)
(2)
(8)
(6)
(1)
(4)
(11)
(7)
(3)
(10)
(12)
(16)
(19)
(5)
(17)
(18)
(2)
(8)
(1)
(4)
(11)
(10)
(12)
(19)
(17)
(18)
(20)
(22)
(21)
(3)
(5)
(9)
(6)
(7)