Prodif 592SH User manual

OILLESS COMPRESSOR / AUTOLUBRICATED:
592SH
SYNOPSIS:
INSTALLATION AND SITE....................P 1
INSTRUCTIONS, USES OPERATING..P 1
FOR YOUR SECURITY.......................P 2
MAINTENANCE..................................P 2
TABLES - ILLUSTRATIONS..................P 3/4
FAULTS / SOLUTIONS..............................P 5
MARKING - TRACKING.............................P 5
PICTOGRAMS LEGEND............................P 6
GUARANTEE ADVICE...............................P 6
GUARANTEE...........................................P 6
STAMPOFTHERETAILER
A-NOTICE592SH-ce .pmd (2012-06-20)
WARNING:
FIRST USE OF
COMPRESSOR
Duringthecommissioningof
your compressor, it is possible that
oil mist escapes from the vents of
theplasticcover:
This is quite normal, a lubricant is
deposited on the piston to facilitate
the mechanical running, it burns in
the first minutes.
WE DECLARE AT OUR RESPONSABILITY THAT THE FOLLOWING PRODUCT :
1)MODEL: Shown on the label.
2) SERIAL NUMBER : Shown on the label.
3)YEAROF MANUFACTURE: Shown on the label.
”CE” EUROPEAN COMPLIANCE
DECLARATION MANUAL
INSTALLATION
USE
MAINTENANCE
COMPLIES WITH EUROPEAN GUIDELINES FOR SECURITY AND ENVIRONMENT ON THE MACHINES:
2006/42/CE - Machinery - Replaces the 98/37/CE
2006/95/CE - LV - Low Voltage
2004/108/CE - EMC - Electromagnetic compatibility
2009/105/CE - Simple pressure vessels - Replaces the 87/404/CEE
97/23/CE - Pressure Equipment. (safety valve)
Procedure: Module C1 - Notified Body 0036
Test Report No : P-PRC-03-10-C001763-01
2000/14/CE - Noise emission in the environment by equipment for use outdoors
According to Appendix VI - Notified body 0071
Sound power level guaranteed: 97 dBA
Sound power level measured : 94 dBA
2002/96/CE et 2002/95/CE - WEEE et RoHS.
STANDARDS USED :
EN 1012-1, EN ISO 12100-1 , EN ISO 12100-2, EN 13857, EN 286-1, EN953, EN ISO 13732-1,
EN50419, EN 55014-1, EN61000-3-2, EN61000-3-3, EN 60204-1, ISO3857-1/-2.
BUC: 20-06-2012 President: F . MURET

6
PICTOGRAMS
GUARANTEE
2 - INSTRUCTIONS, OPERATING ADVICE
To obtain the best efficiency, please respect the
following indications:
- PLACE: Use the compressor indoors or under
shelter, do not expose it to the rain or near water
jets. Do not use the compressor in an explosive
atmosphere.
- VENTILATION: The compressor must be in a place
which allows ventilation, do not cover the ventilation
openings.
- TEMPERATURE: Use the compressor between
(+ 5°C and +35°C) (Otherwise, there are risks for
the electrical motor.)
- BLOCK OF COMPRESSION: Keep the
compressor at 50 cm at least from any wall to
ensure a correct circulation of air.
- TENSION: Check that the sector tension and
tension indicated on the label are the same :
(Single phase:230 Volts - 50 Hz)
Connect as near to the electrical meter as
possible (Less than 10 meters in order to avoid a
rise in intensity, the engine would not start in cold
weather):
- Of 16 Amps under 230V.
- Connected to the ground.
- Connected to a differential protection.
Check that the compressor has not been damaged
during the transport.
The switch must be in position "Off". (Fig. 2)
Verify under the tank that the drain valve is closed
(fig. 3).
- USING AN ELECTRIC EXTENSION:
- BEFORE USE:
Please only use an extension if absolutely
necessary.
We recommend the following dimensions: 5 meters
maximum length with section of wire of 2,5mm ².
Too small diameter wire sections and big lengths
would cause serious damage to the engine.
It is better to extend the air pipe, which also will
give you stock of air.
INSTALLATIONANDSITE
INSTRUCTIONS
You have just bought your air compressor, it will
give you appreciable services.
Please ensure first that your compressor is powerful
enough, you may use it for:
- Inflating Tyres - Balloons - Swimming pools -
Rafts etc......
- Blowing / vacuum-cleaning / painting
- Using pneumatic tools :(ex. gun nailer, stapler,
screw driver, impact wrench, sand blasting, etc...)
Before use, it is imperative to read ENTIRELY the
present NOTE.
1 - INSTALLATION AND SITE
1
- ADJUSTMENT OF PRESSURE:
Adjust the pressure of use and the consumption of
air to the characteristics of the tools you wish to use.
(See the documentation provided with your tools).
The quantity of air consumed depends on the type
of tool used: do not use a tool consuming more than
60% of the possibilities of your compressor.
The pressure controller is adjusted in factory and
needs no re adjustment.
Pressure gauge A (Fig. 4) indicates the pressure
inside the tank.
To adjust the output of air pressure , it is necessary to
turn the button ( Fig. 4)
In clockwise direction to increase pressure, and
opposite to decrease it.
The pressure gauge B (Fig. 4) indicates the useful
exit air pressure, you must use the tool only when the
pressure in the tank is higher than the pressure of use
of the tool.
9- GUARANTEE
The compressor is guaranteed for a period of 12
months starting from the date of purchase.
During this period, the manufacturer undertakes to
repair or to replace free of charge any defective
part, after an inspection has been completed at the
factory, in accordance solely with the judgement of
our technicians.
The guarantee is restricted to manufacturing
defects and applies to equipment used under normal
conditions. The guarantee will not apply if the
machine has been dismantled or modified or if there
are missing parts.
It excludes any responsibility for direct or indirect
damage to persons, animals or objects: if there are
missing parts, if the material or subset were
dismounted or modified.
Parts which are subject to normal wear, e.g
pressure switches, piston rings, belts, air filters,
gaskets and valves, etc., do not fall within the
scope of the guarantee.
No return is accepted without prior authorization.
The carriage costs incurred in returning all part
of a machine, even under guarantee, will always
be charged to the user.
The respect of the advice of use will preserve
the performances, the life expectancy as well as the
legal guarantee applicable to your compressor.
A compressor not maintained can be damaged
quickly.
If you do not use the compressor in accordance
with the contents of these instructions, we will refuse
any responsibility towards persons animals or objects
damaged.
The compressor presented in this note was
designed in the respect of the safety requirements in
agreement with the directives and texts in force within
the European Community. (See EC Declaration).
This note was written in respect with Machine
Directive 2006/42/CE.
All uses advice necessary are indicated there.
Please keep this manual with the machine.
Please read entirely the safety requirements and
8- GUARANTEE ADVICE
7 - PICTOGRAMS LEGEND
5: Risk of electric discharge.
3: Do not touch apparent hot surfaces (Cylinder
head, pipe between tank and cylinder head, non-
return valve).
To undertake the maintenance of this machine
before air pressure has completely fallen and
electricity has been disconnected.
Do not open the air valve before you have
connected the air pipe and the tool to the
compressor.
Do not breathe or project the compressed air of
the compressor towards a person .
Use a sound protection in the event of
prolonged use.
This equipment cannot be thrown as waste and
is subject to a selective collection for its
valorization or recycling.
4: Automatic restart of the compressor without
warning.
01: Read entirely the note before the startup or any
operation of maintenance on the compressor.
02: To use a sound protection in the event of
prolongeduse.
WARNINGSIGNALS:
OBLIGATIONSIGNALS:
Acoustic power level
guaranteed.
- USING A PNEUMATIC EXTENSION:
For pressures higher than 7 bar, use pipes
reinforced with steel braid.
the instructions before using the compressor.
To obtain the best results, respect all warnings
and instructions.
SOME ADVICE:
1 - Producer
2 - Tank capacity
3 - Power
4 - Tension- Phase Qty
and frequency.
5- Maximum pressure
6 - Compressor weight
7- Air delivery at 7 bar
8 - Revolutions per minute
9 - Measured noise level
10- Serial number
11 - Code model
12- Reference
13 - Year of manufacture
1 3 2 4 5
ATAD-NOITCETORPCIRTCELE REWOP Wk 5,12,2345,5
elgniS esahP ESUFWOLBWOLS A0161
zH05-V032
NOITCESELBAC muminiM ²mm 5,25,2

52
4- MAINTENANCE
Before any intervention on the compressor:
- Disconnect electrical cable.
- Empty the tank.
- Let cool the compressor.
A regular maintenance ensures working
without problem and increases the longevity
of the compressor.
FOR HANDLING: do not carry the compressor,
use the wheels (not the handles).
See table of the programmed maintenance(page 3)
Purge condensates: Advised after each use:
Purge to avoid the corrosion of the tank, .see (fig. 3).
These condensates contain oil , so you must recover
the condensates in a suitable container not to reject
into the sewers.
Clean or change the air filter: To guarantee the flow
of the compressor.( Fig. 7)
controls checking: By the tank pressure gauge,
check maximum value of the compressor.
Electric connector blocks checking: Tighten
correctly electric wires to have a good engine power.
3 - FOR YOUR SECURITY
The air delivered by your compressor allows you
to use many tools, follow conditions, advice and in
certain cases RESTRICTIONS OF USE for air tools
using compressed air.
Avoid any degradation of the electric cable and
move away from heat sources higher than 70°C.
At the end of work, unplug the cable and roll up it
around the handle of the compressor.
Do not use the compressor with bare or wet feet.
Do not to touch the compressor with wet hands.
Do not pull the cord to move the compressor or
to remove the plug.
Do not allow children to use the compressor.
Do not leave the compressor without monitoring
when it is connected; it can become source of
dangers.
Never introduce objects into the protection of the
transmission system.
- AFTER USING:
Never stop by disconnecting the electrical cable.
Never leave the compressor power connected
under pressure.
Switch the interruptor in "Off" position . (Fig. 2)
Empty the tank
Drain the tank (Fig.3)
Disconnect the electrical cable.
Ordinary maintenance does not require
specializedpersonnel.
The servicing of the group of compression as
well as other more complex bodies, must be
carried out by specialized personnel: Call for your
retailer.
The compressor does not start:
No electrical supply.
The compressor is already in pressure, empty
the tank.
The pressure switch is defective.
The compressor starts with difficulty, and
thermal protection sometimes operates:
The electric tension is insufficient. (210V
Minimum).
Electrical supply cord is too long, or wire section
too small. (electric cable coil)
Engine overload by cold weather.
Electrical supply cord is cut or disconnected.
You stopped your compressor by disconnecting
the cable and decompression did not take place.
Decompression defect, the tank is full, the
decompression did not take place.
(Check: Correct restarting with empty tank).
High resistance of the group: after removing air
filter, pour 4 to 5 drops of engine lubricating oil at
the air entry of the compressor and make the
compressor working during one minute, in order to
deposit an oil film in the mechanism.
Thermal protection is out of order, needs to be
regulated or changed according to the type.
Abnormal noises, vibrations:
Loosened or worned parts.
Worn group (mechanical noises).
Bad chocking of the compressor.
Tension of the belt to be checked.
Air leakage in the pneumatic circuit.
Opening of the safety valve:
Bad adjustment of the pressure controller, you
need to check that pressure gauge A ( Fig. 4) does
not exceed the pressure indicated on the identifica-
tion plate, this must be regulated by a specialist.
The safety valve is badly regulated or is
defective, to be replaced by an approved
equivalent model.
5 - FAULTS / SOLUTIONS
Air leaking from the valve of air pressure switch :
- defective valve of the pressure switch, change it.
No return valve blocked by an impurity or worn,
clean or change the no return valve or the internal
rubber valve with its spring. ( Fig. 9)
Low flow rate, pressure does not increase:
air filter is dirty, you must clean it.(Fig. 7)
air pressured is leaking by the connections, check
the connections.
Cylinder valves are broken or valve seat gasket
torn, you must check the pump.
Excessive consumption by the segmentation,
gasket leakages, you must check the pump.
Impossible adjustment of the output air pressure:
The internal diaphragm of the pressure reducer is
torn (fig.4) replace it.
Please follow the advice below for the mainte-
nance of your compressor:
FAULTS/SOLUTIONS
COMMUNICATION-TRACKING PRODUCT SECURITY
MAINTENANCE
To use your compressor correctly, only use it
intermittently, i.e. 60% of use for 40% of downtime.
Beyond this limit, the engine risks overheating
problems.
- PRECAUTIONS TO PAINT:
If the electric motor and the interior of the pump are
dirty, your compressor life expectancy will be
reduced:
In order to avoid this problem, only move away
the compressor by lengthening the tube of your tool.
The electric safety of this machine is assured only
when it is correctly connected with an efficient
grounding connection , as recommended in the rules
of electric safety requirements.
The responsibility for the manufacturer will not be
committed if grounding connection of the installation
is incorrect.
To avoid burns, during the work and a few minutes
after working, never touch the pipes of connection of
the cylinder head, the non-return valve nor the parts
of the compressor subjected to heating.
-OPERATINGTIME:
For any communication with the distributor, please
indicate the identification sticker data of the
product [fig.1] The sticker is applied on the side of
the compressor.
IDENTIFICATION STICKER OF THE PRODUCT
[fig.1]
6 - COMMUNICATION- TRACKING PRODUCT
1 2 3 4 5 6
7
8
9
1
12
10
11 13

TABLES / ILLUSTRATIONS
34
Fig. 2
Fig. 4
Fig. 3
Fig.7 Fig.9
INTERNALVALVE
.PEREDOCNOITPIRCSED
940D030338revoccitsalP
2018102409leehW
3017418309toofnoitcuS
5012482149"4/1evlaV.teRnoN
6014022149gnilpuockciuQ
70136
03509"4/1evlaVniarD
8016111509recudeRerusserP
901185414905ØeguaG
901910250904ØeguaG
0110104149evlavytefaS
1111824149s
exaleehW
2116330509epip/epipwoblE
2119642149epip/haehwoblE
5114218309pilC
6111008309eldnahrebbuR
1310903609hctiwseru
sserP
2312325609elbaclacirtcelE
4312035609rotom-elbaclacirtcelE
5419162149evlavnruteron-ebuT
5416642149rednilyc-e
buT
SPARE PARTLIST
ecnanetniamehtfoyticidoireP "emmargorpecnanetniam"snoitarepo
hcaE 


keewhtnomh005h0001
ehtgnigruP setasnednoc

riaehtgninaelC retlif

lriaehtgnignahC retlif

gninaelclareneG

gnikcehC stnemtsujda

gninethgitgnikcehC snoitcennocfo

cirtcelegnikcehC skcolbrotcennoc
