Proluxe Flex X2 User manual

Operations Manual
Flex X2 - Economy Manual Clamshell Dough Press
Model #: PP2018
WWW.PROLUXE.COM
Version: 122820

Congratulations on your selection of
the Flex X2 Manual Dough Press.
Proluxe is a leading manufacturer of
food preparation and cooking
equipment designed for the most
demanding commercial kitchens.
Proluxe equipment is a result of the
highest quality engineering and
time-tested design.
This manual includes installation,
operation, and maintenance
procedures for your new Flex X2
Dough Press. Please read this
manual carefully and keep it with
your machine for proper operation
and lasting service.
I N S T A L L A T I O N
Domestic
Use a separate 15 amp AC circuit. Only
industrial extension cords with proper wire
size should be used; size 16/3 wire for
distance up to 25 feet, and size 14/3 for
distance up to 50 feet.
International
Use a designated 16 amp AC circuit. Only
industrial extension cords with proper wire
size (2.5 sq. mm) shall be used. Make sure
there is a proper electrical wall outlet located
within reach of the cord and plug attached to
the press.
Then place the press in an area which allows
vertical clearance of the press itself.
Limited Machine Warranty
Proluxe warrants this dough press machine,
when operated under normal conditions, to
be free from manufacturing defects in
material and workmanship for a period of
one year on parts and labor from the invoice
date.
This warranty will be effective only when
Proluxe authorizes the original purchaser to
return the product to the factory in Perris,
California freight prepaid and only when the
product, upon examination, has proven to be
defective.
This warranty does not apply to any machine
that has been subjected to misuse,
negligence or accident. Proluxe shall not be
liable for the injury, loss or damage, direct or
consequential, arising out of the use or the
inability to use the product. No claim of any
kind shall be greater in amount than the sale
price of the product or part to which claim is
made.
This is the sole warranty given by the
company, it is in lieu of any other warranties,
expressed or implied, in law or in fact,
including the warranties of merchantability
and fitness for a particular use, and is
accepted such by the purchaser in taking
delivery of this product.
1

S P E C I F I C A T I O N S
Electrical:
120V/50-60Hz/1450W/12.5Amps/AC
Also available; specify when ordering:
●Voltage: 120/240
●Amps: 12.5/6
●Watts: 1450
Includes: 72” cord and NEMA approved plug.
Shipping Weight:
150lbs. (70kg.)
I N T E R N A T I O N A L S Y M B O L S
Symboles internationaux
Power Off
éteindre
Power On
allumer
Hot Surface
surface chaude
Risk of Electrical Shock
Risque de choc électrique
Protective Earth Terminal
Borne de terre de protection
Caution - Warning
chaud - avertissement
S A F E T Y S U M M A R Y
Warning
To reduce the risk of electrical shock, do not
remove or open cover. No user-serviceable
parts inside. Refer servicing to qualified
personnel.
Avertissement
Pour réduire le risque de choc électrique, ne pas
retirer ou couvercle ouvert Aucune pièce
réparable par l’utillsateur, reportez-vous à du
personnel qualifié.
Warning
In case of power cord damage, do not
attempt to repair or replace the power cord.
Please contact the manufacturer or the local
distributor.
2

Avertissement
Pour une protection continue contre l’incendie
et de choc électrique, remplacer avec le même
type et calibre du fusible. Mis fusible
supplémentaire nominale max 3A, 120 Vac.
Warning
For continued protection against fire and
electric shock, replace with the same type
and rating fuse. Listed Supplemental Fuse
rated max 3A, 120Vac.
Avertissement
Pour une protection continue contre l’incendie
et de choc électrique, remplacer avec le même
type et calibre du fusible. Mis fusible
supplémentaire nominale max 3A, 120 Vac.
Caution Hot
Avoid touching hot surfaces while operating
the machine.
Attention à chaud
Évitez de toucher les surfaces chaudes lorsque
vous utilisez la machine.
Caution
When servicing or cleaning the machine,
make sure that the power cord is removed
from the wall socket.
During normal operation, the base of the
machine must be installed or placed above
the wall socket.
Avertissement
Lors de l'entretien ou du nettoyage de la
machine, assurez-vous que le cordon
d'alimentation est débranché de la prise murale.
O P E R A T I O N T E M P E R A T U R E
& T I M E R C O N T R O L
FIG. A
Solid State Controller
This controller has three (3) control features:
1. Temperature – May be set from
100°-425°F (38°-163°C)
2. Time – Time may be set from 1 second to
10 minutes.
3. Counter – Cycle counter counts the
number of applications from 1 to 9999 (see
additional Notes – Counter).
4. “2 Lower” (Fig. A) Refers to models using
upper and lower heated surfaces.
Controller Operation
1. Viewing the Modes of Operation:
3

To view the set points of temperature, timer
and counter, press MODE button to view the
desired mode of operation.
2. Changing Temperature:
Press MODE button until temperature is
displayed.
Press and hold SET button while pressing the
UP (↑) and DOWN (↓) arrow buttons to
desired temperature setting.
3. Changing Time:
Press MODE button until time is displayed.
Press and hold SET button while pressing the
UP (↑) and DOWN (↓) arrow buttons to
desired timer setting.
4. Resetting the Counter:
Press MODE button until the counter is
displayed.
To reset the counter (# of cycles),
simultaneously push UP (↑) or DOWN (↓)
arrow buttons (approx. 5 seconds).
Pressing Dough:
For best results, your dough should be
proofed before pressing, but it will also press
directly out of your refrigerator. Flour is not
required to press a crust and should not be
dusted on any part of the machine.
Please allow 15-20 minutes for your machine
to warm up.
2. Press the On/Off button.
Note:
Initial temperature setting of 150°F has
been shown to be acceptable for most dough
formulations; however, you may have to
determine the best temperature for your own
dough by trial and error testing of your product
at different temperature settings.
3. Set the timer in accordance with the
following information:
2-4 seconds –For warm dough with
moderate yeast content.
2-6 seconds – For room temperature dough
with moderate yeast content.
6-8 seconds – For cold dough right out of the
refrigerator with low yeast content.
*Remember that the timer does not actuate
until the upper platen mates with the lower
platen and resistance is felt.
Note:
Diameter and thickness is determined
through experimenting with your own dough
and is a product of dough weight, temperature,
pressing time, and thickness setting.
4. Apply a quick spray of a good water based
food release on the lower platen. Proluxe
offers its own food release spray
NATURALLY CLEAR Model No. DPPC1. (See
our catalog and price list for information.)
This spray will not affect the taste of your
crust in any way.
5. Place your pre-portioned ball of dough in
the center of the lower platen. Add another
dash of spray to the top of the dough ball.
6. Pull down the handle with two hands to
close the platen until it locks in place.
7. The timer will actuate and, when the time
cycle is completed, pull up the handle.
4

8. Remove the crust, place on a pan or peel,
add toppings and bake.
R E C O M M E N D E D S E A S O N I N G
& C L E A N I N G P R O C E D U R E S
Before use you must properly season
your platens to prevent your dough from
sticking.
Tools Required:
●Food release
●Soapy water solution
●Washcloth
●Paper towels
DO NOT use steel wool or harsh abrasives, it
will you will cause costly damage.
1. Before cleaning make sure the
unit is turned off.
2. Spray lower platen with approved
food release/oil spray.
3. Wipe oil across lower platen with
paper towel.
4. Wipe oil across upper platen.
5. Mix a warm dish soap and water
solution.
6. Soak washcloth and wring to
remove excess water.
7. Wipe lower and upper platen with
damp cloth.
P R E V E N T A T I V E
M A I N T E N A N C E
Proluxe machines are relatively maintenance
free. For a long lifespan, the following
preventative maintenance should be
followed:
Daily Care:
1. Platens: Turn your machine off and allow
to cool down before attempting to clean.
These platens should only be cleaned with
mild soap and warm water then wiped off
with a clean, soft cloth or soft sponge.
2. Exterior surfaces: Wipe daily with mild
soap and warm water will do the job quite
nicely.
Service Problems:
Contact our factory at (800) 624-6717 (U.S.
only) or approved service agency. When
contacting the factory for information, parts
or service instructions, please provide the
serial number of the machine be provided.
This number can be found on the serial plate
located on the rear of the machine.
5

6

Flex X2 Part List - Model #: PP2018
7
ITEM
#
DESCRIPTION
PP2018B
~240V AC
PP2018C
~220V AC
PP2018E
~208V AC
PP2018GC
~220V AC
PP2018TB
~240V AC
QTY
1
BOLT, HEX 5/16-18 X 1 3/4
GR5
BH51618134G
5
BH51618134G
5
BH51618134G
5
BH51618134G
5
BH51618134G
5
4
2
BOLT, LEVEL ADJUSTMENT
1109367
1109367
1109367
1109367
1109367
4
3
BOLT, HEX 5/8-11 X 3
BH58113
BH58113
BH58113
BH58113
BH58113
2
4
SPRING, DIE OIL TEMP, 1-1/4
X 5/8
110969093
110969093
110969093
110969093
110969093
2
5
TERMINAL BLOCK
11098414
11098414
11098414
11098414
11098414
1
6
SCREW, PAN HD 8-32 X 1/2"
PHILLIPS
SP83212
SP83212
SP83212
SP83212
SP83212
4
7
SCREW, BUTTON HD.5/16-18
X 1-1/4"
SB51618114
SB51618114
SB51618114
SB51618114
SB51618114
2
8
WASHER, BELLVILLE, 5/16"
WB516
WB516
WB516
WB516
WB516
2
9
BOTTOM PRESSURE PIN
11094961
11094961
11094961
11094961
11094961
1
10
CLIP "E" RETAINING 1/2
MPSC240
MPSC240
MPSC240
MPSC240
MPSC240
6
11
LINK, LOWER
110949530
110949530
110949530
110949530
110949530
1
12
PIN, PRESSURE HANDLE
11094962
11094962
11094962
11094962
11094962
1
13
TERM. 1/4 x .032 x 14-16,
INSUL,Q.D FEMALE MOLEX
MPSQ100
MPSQ100
MPSQ100
MPSQ100
MPSQ100
4
14
WIRE HARNESS
PP11050
PP11050
PP11050
PP11050
PP11050
1
15
HANDLE CHANNEL
ASSEMBLY
PP17002
PP17002
PP17002
PP17002
PP17002
1
16
BOLT, STRIPPER 1/2 X 3/4
PLATED
BS1234P
BS1234P
BS1234P
BS1234P
BS1234P
2
17
PRESSURE PIVOT BLOCK
1101098174
1101098174
1101098174
1101098174
1101098174
1
18
SCREW, SET 1/4-20 X 1/4
SST142014
SST142014
SST142014
SST142014
SST142014
2
19
SERIAL PROPROCESS TAG
SERIALTAG
SERIALTAG
SERIALTAG
SERIALTAG
SERIALTAG
1
20
WASHER, .311 OD x .150 ID x
.20 THK
311150019
311150019
311150019
311150019
311150019
4
21
WASHER, LOCK #6
WLIT6
WLIT6
WLIT6
WLIT6
WLIT6
4
22
SCREW PAN HD PHILLIPS
8-32 X 3/8
SP83238
SP83238
SP83238
SP83238
SP83238
11
23
CONTROLLER PANEL
110109822
110109822
110109822
110109822
110109822
1
24
SPACER, NYLON
110969111
110969111
110969111
110969111
110969111
4
25
DIGITAL CONTROL
11096905218
11096905218
11096905218
11096905218
11096905218
1
26
NUT, HEX 6-32
NH632
NH632
NH632
NH632
NH632
4
27
CONTROL PANEL OVERLAY
ODP1300
ODP1300
ODP1300
ODP1300
ODP1300
1
28
COUNTERBALANCE SPRING,
LEFT
110949154L
110949154L
110949154L
110949154L
110949154L
1

8
29
ARM ASSEMBLY
110109821
110109821
110109821
110109821
110109821
1
30
BUMPER, POLY
110969455
110969455
110969455
110969455
110969455
1
31
ARM PIVOT PIN
11094963
11094963
11094963
11094963
11094963
1
32
RELAY
110942520
110942520
110942520
110942520
110942520
2
33
SCREW, PHIL.PN.HD. 8-32 X
1/4"
SP83214
SP83214
SP83214
SP83214
SP83214
6
34
TRANSFORMER
11096975
11096975
11096975
MPPT700R
11096975
1
35
NUT, MICROSWITCH
NH440
NH440
NH440
NH440
NH440
2
36
MICRO SWITCH
110969044
110969044
110969044
110969044
110969044
1
37
SCREW, ROUND HEAD 4-40 X
3/4
SR44034
SR44034
SR44034
SR44034
SR44034
2
38
SPRING RETAINER BAR
11094926
11094926
11094926
11094926
11094926
1
39
BASE FRAME ASSEMBLY
PP11002
PP11002
PP11002
PP11002
PP11002
1
40
BUMPER BLACK FEET
4269014
4269014
4269014
4269014
4269014
5
41
POWER CORD
110969175
110969175
110573175
MPPW203
110969175
1
42
STRAIN, RELIEF HEYCO
MPS90014
MPS90014
MPS90014
MPS90014
MPS90014
1
43
SCREW, BUTTON HD 5/16-18
X 1"
SB516181
SB516181
SB516181
SB516181
SB516181
2
44
TUBING, NON SHRINK TFE #0
110133
110133
110133
110133
110133
0.66
FT
45
SHROUD, UPPER PLATEN
1109336
1109336
1109336
1109336
1109336
1
46
FRONT LEG
11094902
11094902
11094902
11094902
11094902
1
47
SCREW, SOCKET HEAD
3/8-16 X 1 1/2
SSH3816112
SSH3816112
SSH3816112
SSH3816112
SSH3816112
2
48
COUNTERBALANCE SPRING,
RIGHT
110949154R
110949154R
110949154R
110949154R
110949154R
1
49
PLATE GASKET
110969140
110969140
110969140
110969140
110969140
1
50
TUBE FOR SPRING
11094930
11094930
11094930
11094930
11094930
1
51
PIVOT TUBE
11094923
11094923
11094923
11094923
11094923
1
52
LOWER COVER
PP11003
PP11003
PP11003
PP11003
PP11003
1
53
CAP, VINYL
SC0687
SC0687
SC0687
SC0687
SC0687
4
54
SUCTION PAD
11096942
11096942
11096942
11096942
11096942
1
55
SUCTION RETAINING PLATE
11094940
11094940
11094940
11094940
11094940
1
56
SCREW, FLAT HD PHIL 8-32 X
1/4 STAINLESS STEEL
SF83214S
SF83214S
SF83214S
SF83214S
SF83214S
6
57
O-RING
110969113
110969113
110969113
110969113
110969113
1
58
SCREW, PAN HEAD PHILLIPS
8-32 X 1
SP8321
SP8321
SP8321
SP8321
SP8321
1
59
WASHER, SAE #8
WSAE8
WSAE8
WSAE8
WSAE8
WSAE8
4
60
WASHER, INTERNAL TOOTH
LOCK #8
WLIT8
WLIT8
WLIT8
WLIT8
WLIT8
2
61
NUT, HEX 8-32
NH832
NH832
NH832
NH832
NH832
2

9
62
CHANNEL COVER
110109888
110109888
110109888
110109888
110109888
1
63
SCREW, BUTTON HEAD
1/4-20 X 1/4
SB142014
SB142014
SB142014
SB142014
SB142014
2
64
NUT, CAP DEEP DRAWN 1/2
STUD
AW500T1427
AW500T1427
AW500T1427
AW500T1427
AW500T1427
6
65
SPACER WASHER
1101098111
1101098111
1101098111
1101098111
1101098111
2
66
NUT, ACORN
NA832
NA832
NA832
NA832
NA832
2
67
OVERLAY, PRESSING
INSTRUCTION
OPROPP1818
10
OPROPP1818
10
OPROPP1818
10
OPROPP1818
10
OPROPP1818
10
1
68
TERM. QD 3/16 X 18/22GA
INS., ETC MOLEX AA2137
2280
2280
2280
2280
2280
4
69
MARKING STRIP #2
MS6992
MS6992
MS6992
MS6992
MS6992
1
71
WIRE, TGGT, 14 GA. (HEATER)
110069
110069
110069
110069
110069
10.1
6 FT
72
TFE, SHRINK TUBING 7AWG
110131
110131
110131
110131
110131
0.66
FT
73
TERMINAL, RING #6 14-16 GA
HIGH TEMP
1601HT
1601HT
1601HT
1601HT
1601HT
2
74
TERMINAL, RING #8 14-16 GA
1604
1604
1604
1604
1604
2
75
WASHER, SAE #6
WSAE6
WSAE6
WSAE6
WSAE6
WSAE6
2
76
SCREW, PAN HEAD PHILLIPS
6-32 X 1/4
SP63214
SP63214
SP63214
SP63214
SP63214
2
77
WIRE, TFE 14GA. GREEN
WTFE14G
WTFE14G
WTFE14G
WTFE14G
WTFE14G
4 FT
78
RTD, SENSOR ASSEMBLY
110949110
110949110
110949110
110949110
110949110
2
79
SCREW, SET 3/8-16 X 1/2"
SST381612
SST381612
SST381612
SST381612
SST381612
2
80
SLEEVING, SILICONE #1 GA,
BLACK
T117EA1BK
T117EA1BK
T117EA1BK
T117EA1BK
T117EA1BK
1.67
FT
81
WASHER, SAE 5/16
WSAE516
WSAE516
WSAE516
WSAE516
WSAE516
10
82
MANUAL, PP2018
MPP2018
MPP2018
MPP2018
MPP2018
MPP2018
1
83
FUSE, 1 AMP, 250V, 250W,
LOW BLOW
MPPF701R
MPPF701R
MPPF701R
MPPF701R
MPPF701R
1
84
SCREW PHILLIPS PAN 2-56 x
1/4"
SP25614
SP25614
SP25614
SP25614
SP25614
1
85
FUSE HOLDER 1 AMP
MPPF708
MPPF708
MPPF708
MPPF708
MPPF708
1
86
DP INSULATION
1101171251
1101171251
1101171251
1101171251
1101171251
2
87
HEAT SHROUD
1109336
1109336
1109336
1109336
1109336
1
A1
UPPER PLATEN WIRE ONLY
110078240PK
110078220PK
110078208PK
110078220PK
110078240K
1
A2
UPPER PLATEN COMPLETE
ASSEMBLY
110078240PA
K
110078220PA
K
110078208PA
K
110078220PA
K
110078240AK
1
A3
LOWER PLATEN WIRE ONLY
PP11032240P
K
PP11032220P
K
PP11032208P
K
PP11032220P
K
PP11032240K
1
A4
LOWER PLATEN COMPLETE
ASSEMBLY
PP11032240P
AK
PP11032220P
AK
PP11032208P
AK
PP11032220P
AK
PP11032240A
K
1

Warranty & Return Policy
Proluxe warrants all products manufactured
by it against defects in workmanship or
materials from the date of purchase for a
period of 1 year on parts and labor. This
warranty applies to only equipment
purchased and used in the United States.
Warranty period shall begin when equipment
ships. Warranty travel will only be covered
for 60 miles.
ALL WARRANTY SERVICE CALLS MUST BE
APPROVED BY PROLUXE. IF THIS
PROCEDURE IS NOT FOLLOWED,
WARRANTY SERVICE WILL NOT BE
COVERED. WARRANTY SERVICE WILL BE
PAID ON STRAIGHT TIME, OVERTIME
WILL NOT BE COVERED.
E X C L U S I O N S
Wood & Gas Fired Ovens
Warranty applies to the main body of the
oven being steel / refractory and insulation
shall be free from defects in materials and
workmanship for a period of four years from
the date of purchase. The gas equipment
shall be free from defects in materials and
workmanship for a period of one (1) year
from the date of purchase. Lifetime warranty
against cracks on the oven floor.
Air Compressors
Are excluded from this warranty, but Proluxe
may act as a warranty expeditor in certain
instances regarding these compressors. The
air compressor manufacturer provides a
limited warranty and a copy of this warranty
is furnished with all compressors sold by
Proluxe. For prompt handling of compressor
warranty claims the instructions of the
compressor manufacturer must be adhered
to.
Special Order Equipment and
Accessories
Cannot be canceled and are not returnable
unless defective within the terms of this
warranty.
In no event shall Proluxe be liable for
consequential damages arising out of the
failure of any of its products if operated
improperly or caused by normal wear or
damaged by operator abuse.
Limited Lifetime Warranty on
Heating Elements
If replacement is needed, Proluxe will send
the new part at no charge but labor will not
be covered unless the unit is still under the 1
year manufacturer warranty.
R E T U R N E D M E R C H A N D I S E
P O L I C Y
Should it become necessary to return any of
the company’s products, the following
instructions must be adhered to: First,
contact our customer service department for
approval and a return authorization number.
Please have the serial number of your item
available at that time. All merchandise must
be shipped freight prepaid by customer or
10

service agency. Subject to the inspection of
the product by the company, a restocking
charge of 20% of the Net purchased price
paid to Proluxe will be assessed.
Merchandise may not be returned for credit
without prior written approval of Proluxe.
Collect shipments will not be accepted. No
returns after 60 days of original shipment
date on machines. Purchased parts may not
be returned after 30 days. If upon inspection
by Proluxe or its authorized agent it is
determined the equipment has not been used
in an appropriate manner, has been modified,
or has not been properly maintained, or has
been subject to misuse, misapplication,
neglect, abuse, accident, unauthorized
modification, damage during transit, delivery,
fire, flood, act or war, riot or act of God, then
this warranty shall be deemed null and void.
T E R M S & C O N D I T I O N S
1. Price List prices are suggested retail prices
and are shown in U.S. Dollars.
2. Terms of Payment: 1% 10 days, NET 30
days.
3. New Accounts: Satisfactory credit
information must be provided before open
account status can be extended.
Unless agreed otherwise, all shipments will
be made C.O.D., Cash in advance.
4. Pricing: Prices, specifications, model
numbers, capacities and accessories are
subject to change without notice.
5. Freight/Routing: Method of shipment will
be determined by Proluxe unless otherwise
advised by purchaser.
6. Damaged Claims: All merchandise shipped
at purchaser’s risk. Inspection must be made
by purchaser at time goods are received. If
goods are damaged, the PURCHASER shall
request that the agent of the transportation
company make a written notation on the
proper shipping documents immediately and
then file a claim for damages.
Note
: Goods damaged in shipping are
non-returnable.
7. Returns: Machines may not be returned
after 60 days. Purchased parts may not be
returned after 30 days. A restocking fee of
20% will be assessed on non-warranty
returns.
8. Taxes: Prices indicated herein DO NOT
include State, Federal, Local or foreign taxes
or duties, nor do they include fees, permits,
insurance or other levies, all of which are the
responsibility of the purchaser.
9. All orders are subject to acceptance by
Proluxe.
10. Possession of this price list shall not be
considered an offer to sell.
11
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3
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