Prorack K1004 User manual

K1004
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 4 x 2 x 2 x 4
x 4 x 4 x 1 x 1
x 1
Revision No: 1A 1

Fitting Kit K1004
MAX kgs (lbs)
W/P WHD
Fiat
500X, 5dr Hatch 15-+ AU 75 kgs (165 lbs) 75 kgs (165 lbs)
500X, 5dr Hatch 15-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)
500X, 5dr Hatch 15-+ ZA 75 kgs (165 lbs) 75 kgs (165 lbs)
500X, 5dr Hatch 16-+ NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
2

Fitting Kit K1004
X
A B C 1 2 3
500X, 5dr Hatch 15-+ (AU) -210mm 515mm - 850mm 810mm -
-8 -1/4ths" 20 1/4ths" - 33 7/16ths" 31 7/8ths" -
500X, 5dr Hatch 15-+ (EU) -210mm 515mm - 850mm 810mm -
-8 -1/4ths" 20 1/4ths" - 33 7/16ths" 31 7/8ths" -
500X, 5dr Hatch 15-+ (ZA) -210mm 515mm - 850mm 810mm -
-8 -1/4ths" 20 1/4ths" - 33 7/16ths" 31 7/8ths" -
500X, 5dr Hatch 16-+ (NZ) -210mm 515mm - 850mm 810mm -
-8 -1/4ths" 20 1/4ths" - 33 7/16ths" 31 7/8ths" -
3

Fitting Kit EN
K1004
Items you will require:
●Tape measure
Pen
Cordless drill
4mm drill bit
8mm drill bit
Masking tape
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
4

Fitting Kit EN
K1004
●Use keys to remove covers.
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
5

Fitting Kit EN
K1004
●Attaches to factory-fitted mounting points
●Please check the front of this manual for
information relating specifically to your
vehicle.
●Adjust crossbar in or out to suit vehicle.
Refer to the crossbar instructions for
crossbar adjustment.
●Tighten adjusting screw to 2 Nm (1.5 ft lb)
hand tight.
●Remove plastic clamp block by gripping bar
leg with fingers and push firmly with
thumbs until clamp block drops out behind
leg.
6

Fitting Kit EN
K1004
●Select plastic internal block (from fitting kit)
and insert into foot.
●Repeat for all legs.
Fitment
●Locate ditch mouldings on roof.
●Measure from the front of the ditch mould.
●A = 465mm (18 1/4")
B = 1210mm (47 5/8")
7

Fitting Kit EN
K1004
●Apply masking tape to ditch in all four
positions.
●Mark reference point on masking tape with
a pen.
●A = 465mm (18 1/4")
B = 1210mm (47 5/8")
●Mark reference point on masking tape with
a pen.
●C = 12mm (1/2").
8

Fitting Kit EN
K1004
●Carefully remove centre section of ditch
mould with flat-head screwdriver.
●Locate vehicle's fixed points.
●Position as shown.
9

Fitting Kit EN
K1004
●Use the 4mm drill bit (supplied), to drill
holes in marked positions.
●Use the 8mm drill bit (supplied), to drill
holes in marked positions.
●Repeat for all four positions.
●Vacuum and clean swarf from channel.
●Re-install rubber ditch mould in roof
channel.
●Align holes.
●Select grubscrews and screw into the
vehicle's fixed points.
●Do not over tighten.
●Repeat for all four positions.
10