Prorack K183 Operation and installation manual

K183
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 2 x 2 x 4
Revision No: 5E 1

Fitting Kit K183
MAX kgs (lbs)
W/P WHD
Toyota
Rav 4 CV, 5dr SUV Feb 06-12 AU 60 kgs (132 lbs) 60 kgs (132 lbs)
Rav 4, 5dr SUV 05-12 EU 60 kgs (132 lbs) 60 kgs (132 lbs)
Rav 4, 5dr SUV 05-12 CN 60 kgs (132 lbs) 60 kgs (132 lbs)
Rav 4, 5dr SUV 06-12 US 60 kgs (132 lbs) 60 kgs (132 lbs)
Rav 4, 5dr SUV Feb 06-12 NZ 60 kgs (132 lbs) 60 kgs (132 lbs)
2

Fitting Kit K183
X
A B C 1 2 3
Rav 4 CV, 5dr SUV Feb 06-12 (AU) -150mm 650mm - 823mm 791mm -
-5 -7/8ths" 25 9/16ths" - 32 3/8ths" 31 1/8ths" -
Rav 4, 5dr SUV 05-12 (EU) -150mm 650mm - 823mm 791mm -
-5 -7/8ths" 25 9/16ths" - 32 3/8ths" 31 1/8ths" -
Rav 4, 5dr SUV 05-12 (CN) -150mm 650mm - 823mm 791mm -
-5 -7/8ths" 25 9/16ths" - 32 3/8ths" 31 1/8ths" -
Rav 4, 5dr SUV 06-12 (US) -150mm 650mm - 823mm 791mm -
-5 -7/8ths" 25 9/16ths" - 32 3/8ths" 31 1/8ths" -
Rav 4, 5dr SUV Feb 06-12 (NZ) -150mm 650mm - 823mm 791mm -
-5 -7/8ths" 25 9/16ths" - 32 3/8ths" 31 1/8ths" -
3

Fitting Kit EN
K183
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
NOTE: Clamp images in these instructions may
not be representative of the clamps in this kit
4

Fitting Kit EN
K183
●Use keys to remove covers.
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
5

Fitting Kit EN
K183
●Remove locking screw.
●Apply protective strip as shown.
Trim if required.
●Letters refer to the part numbers stamped
on clamps.
●Clamp Part Number:
A = 410A
B = 411A
6

Fitting Kit EN
K183
●Attach clamp to each leg. NOTE; clamps
may have labels showing their positions on
the vehicle (For example; "Front Right").
●Refit locking screw so that it goes through
the hole in the clamp. Do not begin to
tighten the locking screw.
●Fit rubber pad (supplied with crossbar) to
foot.
7

Fitting Kit EN
K183
●Make sure the pad fits into the holes
underneath the foot.
Fitment
●Place crossbar on vehicle. Minimum
recommended spacing between the bars is
700mm (27 1/2") (unless otherwise stated).
●Clamps directly to edge of roof under the
doors. Does not use fixpoint
●Please check the front of this manual for
information relating specifically to your
vehicle.
●Adjust the legs on the crossbar so that they
are positioned equally from the ends of the
crossbar, and the clamps engage firmly on
the body work of the vehicle.
8

Fitting Kit EN
K183
●Tighten adjusting screw to 2 Nm (1.5 ft lb)
hand tight.
●Tighten locking screw on both legs evenly,
2.5 Nm (1.8 ft lb).
●Check crossbar is securely attached to the
vehicle.
9

Fitting Kit EN
K183
●Use keys to fit and lock covers
CAUTION: Recheck all fasteners immediately after
a load is applied to the crossbars.
Regularly check screws are tight.
10