Prorack K435 Operation and installation manual

K435
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 4 x 4 x 4 x 4
x 4 x 4
Revision No: 5C 1

Fitting Kit K435
MAX kgs (lbs)
W/P WHD
Vauxhall
Astra , 5dr Hatch 98-03 EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Calibra , 2dr Coupe 89-97 EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Corsa C, 3dr Hatch 00-06 EU 50 kgs (110 lbs) 50 kgs (110 lbs)
Corsa , 5dr Hatch 93-05 EU 50 kgs (110 lbs) 50 kgs (110 lbs)
Zafira , 5dr MPV 98-04 EU 50 kgs (110 lbs) 50 kgs (110 lbs)
Opel
Astra , 5dr Hatch 98-03 EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Calibra , 2dr Coupe 89-97 NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
Calibra , 2dr Coupe 89-97 EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Corsa C, 3dr Hatch 00-06 EU 50 kgs (110 lbs) 50 kgs (110 lbs)
Corsa , 5dr Hatch 93-05 ZA 50 kgs (110 lbs) 50 kgs (110 lbs)
Corsa , 5dr Hatch 93-05 EU 50 kgs (110 lbs) 50 kgs (110 lbs)
Zafira , 5dr MPV 98-04 ZA 50 kgs (110 lbs) 50 kgs (110 lbs)
Zafira , 5dr MPV 98-04 EU 50 kgs (110 lbs) 50 kgs (110 lbs)
Holden
Astra , 5dr Hatch Dec 98-Jun 04 NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
Astra TS, 5dr Hatch Dec 98-Oct 04 AU 75 kgs (165 lbs) 75 kgs (165 lbs)
Barina , 3dr Hatch 00-06 NZ 50 kgs (110 lbs) 50 kgs (110 lbs)
Barina , 3dr Hatch 00-06 AU 50 kgs (110 lbs) 50 kgs (110 lbs)
Barina SB, 3dr Hatch Apr 94-Mar 01 AU 50 kgs (110 lbs) 50 kgs (110 lbs)
Barina SB, 5dr Hatch Apr 94-Mar 05 AU 50 kgs (110 lbs) 50 kgs (110 lbs)
Barina , 5dr Hatch Jul 93-Jul 05 NZ 50 kgs (110 lbs) 50 kgs (110 lbs)
Calibra , 2dr Coupe 89-97 NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
Calibra , 2dr Coupe 89-97 AU 75 kgs (165 lbs) 75 kgs (165 lbs)
Zafira , 5dr MPV 99-05 AU 50 kgs (110 lbs) 50 kgs (110 lbs)
Daewoo
Cielo , 3dr Hatch 94-98 EU 50 kgs (110 lbs) 50 kgs (110 lbs)
Cielo , 3dr Hatch Sep 95-Jul 98 NZ 50 kgs (110 lbs) 50 kgs (110 lbs)
Cielo , 4dr Sedan 94-98 EU 50 kgs (110 lbs) 50 kgs (110 lbs)
Cielo , 4dr Sedan 95-97 ZA 50 kgs (110 lbs) 50 kgs (110 lbs)
Cielo , 4dr Sedan Aug 95-Apr 98 AU 50 kgs (110 lbs) 50 kgs (110 lbs)
Cielo , 5dr Hatch 94-98 EU 50 kgs (110 lbs) 50 kgs (110 lbs)
Cielo , 5dr Hatch Aug 95-Apr 98 AU 50 kgs (110 lbs) 50 kgs (110 lbs)
Cielo , 5dr Hatch Sep 95-Jul 98 NZ 50 kgs (110 lbs) 50 kgs (110 lbs)
Le Mans , 4dr Sedan 87-94 EU 50 kgs (110 lbs) 50 kgs (110 lbs)
Le Mans , 5dr Hatch 87-94 EU 50 kgs (110 lbs) 50 kgs (110 lbs)
2

Fitting Kit K435
Pontiac
Le Mans , 4dr Sedan Sep 87-Mar 93 NZ 50 kgs (110 lbs) 50 kgs (110 lbs)
Land Rover
Range Rover , 5dr SUV 95-01 ZA 50 kgs (110 lbs) 50 kgs (110 lbs)
Range Rover , 5dr SUV 95-01 EU 50 kgs (110 lbs) 50 kgs (110 lbs)
Range Rover , 5dr SUV Jul 95-Dec 02 NZ 50 kgs (110 lbs) 50 kgs (110 lbs)
Range Rover , 5dr SUV May 95-Jul 02 AU 50 kgs (110 lbs) 50 kgs (110 lbs)
Subaru
Traviq , 5dr MPV 99-05 NZ 50 kgs (110 lbs) 50 kgs (110 lbs)
Chevrolet
Zafira , 5dr MPV 99-05 US 50 kgs (110 lbs) 50 kgs (110 lbs)
3

Fitting Kit EN
K435
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
●Use keys to remove covers.
4

Fitting Kit EN
K435
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment.
●Ensure each end of the crossbar is
adjusted equally.
●Set bars to length (refer to the crossbar
instructions for crossbar adjustment).
●Please check the rear of this manual for
information relating specifically to your
vehicle.
5

Fitting Kit EN
K435
●Tighten adjusting screw to 5 Nm (3.7 ft lb).
●Remove plastic clamp block by gripping bar
leg with fingers and push firmly with
thumbs until clamp block drops out behind
leg.
●Select plastic internal block (from fitting kit)
and insert into foot.
●Repeat for all legs.
6

Fitting Kit EN
K435
●Fit rubber pads (supplied with fitting kit) to
foot. Pad may vary in shape to that shown.
●Make sure the pad fits into the holes
underneath the foot.
●Open fixed point cover by sliding with
downwards pressure.
●Assemble as shown.
7

Fitting Kit EN
K435
●Locate clamp onto seam flange as shown
(hook outboard, blade inboard).
●Ensure hook is engaged under flange
return and clamp blade is behind the
flange.
●Repeat for all four positions.
●Place crossbar foot over clamp.
●Fixed-point opening should be covered by
the pad.
●Place washer over clamp thread as shown.
●Ensure that tab is inserted into clamp
block.
8

Fitting Kit EN
K435
●Place one hand on the leg and apply
downward pressure.
●Tighten the red plastic knob.
●Ensure the red plastic knob is in the
position shown when fully tightened.
●Repeat for all legs.
●Check crossbar is securely attached to the
vehicle.
●Use keys to fit and lock covers
9

Fitting Kit EN
K435
CAUTION: Recheck all fasteners immediately after
a load is applied to the crossbars.
Regularly check screws are tight.
10