Proteco MOVER 5 User manual

CAT
MOVER
01_16
Installation Manual
OPENER FOR RACK-DRIVEN
SLIDING MOTOR

Index
1. WARNINGS AND GENERAL SAFETY INSTUCTIONS ............................................................................................ pag. 01
DICHIARAZIONE DI CONFORMITA’ ................................................................................................................... pag. 01
2. PRODUCT DESCRIPTION AND INTENDED USE .................................................................................................... pag. 01
2.1 TECHNICAL SPECIFICATIONS .................................................................................................................. pag. 02
2.2 PACK CONTENTS .................................................................................................................................... pag. 02
2.3 DIMENSIONS ............................................................................................................................................. pag. 02
3. INSTALLATION ...................................................................................................................................................... pag. 03
3.1 Preliminary Checks ................................................................................................................................. pag. 03
3.2 Preliminary Checks ................................................................................................................................. pag. 03
3.2.1 STANDARD INSTALLATION
3.2.2 ELECTRICAL CABLES SPECIFICATIONS
3.3 Preliminary installation work and masonry for anchor plate ............................................................. pag. 04
3.4 Installation of the gear motor ................................................................................................................. pag. 04
3.5 Assembling the rack ............................................................................................................................... pag. 05
3.5.1 Installing the Toothed Rack B117
3.5.2 Welding Metal Toothed Rack B102
3.6 Welding Metal Toothed Rack B102 .......................................................................................................................... pag. 06
3.6.1 PVC brackets for Toothed Rack B117
3.6.2 Universal steel brackets
3.7 Assembling the chain ............................................................................................................................. pag. 07
3.7.1 Limit-brackets fixing for chain-driving motor .......................................................................... pag. 08
4. ELECTRICAL WIRING ............................................................................................................................................ pag. 08
5. START-UP ............................................................................................................................................................. pag. 08
6. RELEASE PROCEDURE FOR MANUAL OPERATION ............................................................................................. pag. 09
6.1 How to unlock the motor for manual operating
6.2 How to restore the automatic working
7. MAINTENANCE ................................................................................................................................................... pag. 09
8. DISPOSAL ............................................................................................................................................................ pag. 09
9. EXPLODED VIEW DIAGRAM .............................................................................................................................. pag. 09

1 01_2015
1. WARNINGS AND GENERAL SAFETY INSTUCTIONS
This manual contains important safety information.
An incorrect installation or an improper use may cause serious damages to persons or objects.
Read this manual carefully and completely. Pay particular attention to the sections marked by the symbol: .
This indicates that risk to personal injury may occur if not adhered to.
Store this manual safety for future use.
Always disconnect main power supply before operating in the automatic gate.
Make sure that the earth system is perfectly working and always connect the automatic gate to it.
The installation of automatic gates and doors must fully comply with the requirements set forth in 2006/42/EC Directive, with particular
reference to EN 12445 and EN 12453 standards.
The final connection to the electrical mains, testing and start-up of the automation must be performed by skilled and qualified personnel
(professional gate installers), who is responsible for carrying out the risks analysis and verifying the compliance of the system with the
current safety standards.
This product is exclusively designed and manufactured for the intended use specified in this manual.
Any other use than stated could compromise the integrity and the safety of the product and therefore is strictly prohibited.
The automation is designed to move driveway gates and not intended to be used for any other purpose.
Do not let children play with the radio transmitters and any other device which could accidentally start the gate automation.
Use exclusively original parts by manufactured by Proteco for maintenance.
Do not carry out any alteration on the components of the automatic gate.
Proteco SRL will not accept liability for any components and/or additional devices used in-conjunction with the automation that has not
been produced exclusively by Proteco.
2. PRODUCT DESCRIPTION AND INTENDED USE
MOVER gear motor is designed to automate residential or commercial sliding gate with rack.
Any other use than above described has to be considered as inappropriate and strictly prohibited.
All models feature an irreversible gearing system that locks the gate when it is in its fully closed position.
Therefore no additional lock is needed.
In case of a power failure the motor lock can be released to move the gate manually (see section 6).
EU DECLARATION OF CONFORMITY AND DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY
In accordance with Annex II B of Machinery Directive 2006/42/CE
The legal representatives of
hereby declare that the products listed below:
MOVER 5, MOVER 8, MOVER 15, MOVER 15 T, CAT 5 , CAT 8
MOVER 5 110V, MOVER 8 115V, MOVER 15 115V, CAT 5 115V , CAT 8 115V
Electromechanical gearmotor for rack/chain-driven slidng gate and accessories
comply the following Essential Requirements of directive 2006/42/CE Allegato I (direttiva Macchine):
1.1.2 - 1.1.3 - 1.1.5 - 1.2.1 - 1.2.2 - 1.2.3 - 1.2.6 - 1.3.2 - 1.3.4 - 1.3.9 - 1.4.1 - 1.4.2.1 -1.5.1 - 1.5.4 - 1.5.6 -1.5.8 - 1.5.13 - 1.6.1 - 1.6.4 - 1.7.1 1.7.3 1.7.4
are in conformity with the following derectives:
2004/108/CE (electromagnetic compatibility)
1999/5/CE (R&TTE)
2011/65/CE (directive on the restriction of the use of certain hazardous substances in electrical and electronic equipmemt)
The above listed products are delivered, limitedly to the applicable parts, according to the following standards:
- EN 12453 Industrial, commercial and garage doors and gates. Safety in use power operated doors. Requirements.
- EN 12445 Industrial, commercial and garage doors and gates. Safety in use of power operated doors. Test methods.
- EN60335-1 Household and similar electrical appliances - Safety - Part 1: General requirements.
- EN60335-2-103 Household and similar electrical appliances - Safety - Part 2-103: Particular requirements for drives for gates, doors and windows.
They also state that:
- the relevant technical documentation is compiled in accordance with part B of Annex VII of directive 2006/42/CE
- the relevant technical documentation is compiled and preserved by Proteco S.r.l.
Which undertakes to transmit it by mail in response to a reasoned request by the national authorities.
- the partly completed machinary must not be put into service until the final machinery into which it is to be incorporated has
been declared in conformitywith the provisions of the dorective 2006/42/CE
Castagnito, 19/01/2016 Marco Gallo
Managing Director
Proteco S.r.l.
via Neive 77, 12050 Castagnito (CN) Italia
tel [phone] - fax [phone]
www.proteco.net - [email protected]

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34 5
67 8 10
01_2015 2
9
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9
11
3 4 5
6 7
12
8 13
10
300 mm
205 mm230 mm 276 mm
MOVER 5 MOVER 8 MOVER 15 MOVER 15T MOVER 5 115V MOVER 8 115V MOVER 15 115V
230V~50-60Hz 230V~50-60Hz 230V~50-60Hz 380V 115V ~ 50-60Hz 115V ~ 50-60Hz 115V ~ 50-60Hz
1,2 - 1,7A 1,2 - 2A 3A 1,3A 2 - 2,3A 2,8 - 3,2A 6,4 - 6,6A
250W 300W 600W 600W 280W 330W 600W
8µF 10µF 20 µF -- 30µF 30µF 60µF
150°C 150°C 150°C 150°C 150°C 150°C 150°C
350 N 440 N 550 N 600 N 380 N 460 N 600 N
44 44 44 44 44 44 44
1400 rpm 1400 rpm 1400 rpm 1400 rpm 1700 rpm 1700 rpm 1700 rpm
8,5 m/min 8,5 m/min 8,5 m/min 8,5 m/min 11 m/min 11 m/min 11 m/min
500 Kg 800 Kg 1500 Kg 1500 Kg 500 Kg 800 Kg 1500 Kg
40% 40% 40% 40% 40% 40% 40%
2.1 Technical Specifications
Power Supply
Current
Motor Power
Capacitor
Thermic Protection
Maximum Thrust
Class IP Protection
Revolutions (speed)
Opening Speed
Gate Maximum Weight
Duty Cycle
CAT 5 CAT 8 CAT 5 115V CAT 8 115V
2.3 DIMENSIONS
2.2 PACK CONTENTS Mover Cat
1Gear-motor Mover
2MPIS01 Anchor plate
3SCH0190 Release key
4MVI1060AZ Galvanized M10x60 bolts to fasten the motor
5MDAM10Z Nut Ø10 for motor-anchor plate fixing
6MRO10Z Washer Ø10 for motor-anchor plate fixing
7MVI0510BZ Screw M5x10 for cover
8MSPM01 Rubber protection
MMO02 Spring
MMA01 Cilinder
10 MPC06 Cable grommet SH70
9MSLF01S/D Limit switch brackets and screws
Fixing pack Fixing pack
1Gear-motor Cat
2MPIS01 Motor bracket
3SCH0190 Realise key
4MVI1060AZ Screw M10x60 for motor-anchor plate fixing
5MDAM10Z Nut Ø10 for motor-anchor plate fixing
6MRO10Z Washer Ø10 for motor-anchor plate fixing
7MVI0510BZ Screw M5x10 for cover
8MSPM01 Rubber protection
MMO02 Spring
MMA01 Cilinder
13 MPC06 Cable grommet SH70
9SSLF0370 Limit switch brackets
10 SSAS02 Fixing kit for chain
11 MCT02 Chain 3/8 inches
12 SPIS0370 Chain railing

A
D
E
B
C
3 01_2015
C
3. INSTALLATION
3.1 Preliminary Checks
Before the installation, to ensure correct working of the automation, please check the followings:
• Make sure the gate’s structure is suitable to be automated
• Check the weight, dimensions and type of the gate is appropriate to this type of automation.
• Ensure the gate is able to open and close smoothly and is free of obstacles that may cause the gate to derail.
• Check the ground and all surfaces for the installation are suitable for stable and safe fixing of the gate automation.
• Make sure the installation area for the automation is wide enough to accommodate the anchor plate and that
the motor can be accessed easily in the event of power cuts.
• Ensure the location where the automation is installed is not exposed to flood hazards; if in doubt raise the automation
above ground level.
• In cases where the automation has to be installed in a vehicles path or parking area, it is recommended to protect
it against accidental damage.
• Ensure an efficient earth connection system is in place.
• Make sure the surfaces for photocells fixing areas are flat and smooth enough to allow a perfect alignment
between transmitting and receiving units. They must both directly see each other as they are not reflective.
3.2 Electrical Set-up
3.2.1 STANDARD INSTALLATION
3.2.2 ELECTRICAL CABLES SPECIFICATIONS
The cables required the electrical set-up (not included in the pack) may vary according to quantity and
type of devices installed.
ASafety edge 2x0,50 mm²
BPower supply 2x1,50+T
CPhotocells rx 4x0,50 mm²
C¹ Photocells tx 2x0,50 mm²
DKey-switch 2x0,50 mm²
EFlashing light 2x0,50 mm²
230V

Fig. 7
Fig. 2
70 mm
Fig. 3
Fig. 8
01_2015 4
259 mm
177 mm
259 + 50 mm
177 + 50 mm
31 h mm
Fig. 5
120 mm
Fig. 6
68 mm
30 mm 15 mm
Fig. 4
3.3 Preliminary installation work and masonry for
anchor plate
Check the fixing height of the rack on the gate and calculate
the height of concrete baase for the mtor accordingly
a) Dig the foundation pit for the gear motor whilst considering
the anchor plate dimensions.
Give an extra 5cm area extra on each side. Pay attention to
measurements shown in Fig 2.
b) Provide one or more ducts for the electrical cables so that
they can reach the motor slot just out of the anchor plate.
c) Set concrete into the pit. Ensure this is level and smooth
outthe surface.
Wait for the concrete to get solidify (this may take a few
days). (Fig. 2)
d) Fix the plate to the concrete using suitable plugs. Please
refer to Fig. 3 recommended distance.
e) Cut the cable ducts above the anchor plate level and route
the cables for accessories and electrical mains wiring.
Let the cables run at least 30-50cm out from the ducting to
allow easy wiring to the control panel.
3.4 Installation of the gear motor
a) Fix the motor to the anchor plate using the M10 screws,
washers and nuts provided as shown in Fig. 5 so that an
height adjustment from 15 to 30mm is possible (Fig. 6).
b) Use a spirit-level to make sure that the gear motor is perfectly
level (Fig. 7 and 8), if it is not adjust the four grub screws
accordingly and then tighten the M10 screws.
Apply the lock-nuts on both sides of the motor base (Fig. 8).
c) Release the gear motor for manual operation as illustrated in
section 6 of this manual.

Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
5 01_2015
3.5 Assembling the rack
3.5.1 Installing the Toothed Rack B117 – PVC rack M4
20x26mm with inner steel frame (0.5m sections)
a) Move the gate manually to its open position.
b) Align the first section of the rack to the gate edge
and lower it on the pinion. Use a spirit-level to make
sure it is perfectly straight.
c) Fix this first section of rack to the gate with the provided
self-tapping screws. Fix the screws in the in the
middle of the slot as illustrated (Fig. 9).
d) Close the gate manually for about ½ meter, join the
second section of rack to first one and place it on
the motor drive pinion cog.
e) Keep the rack perfectly flat and fix it to the gate.
f) Repeat the same procedure until the gate is fully
covered.
g) In case the last section of rack partially comes out
from the rack edge, do not cut it.
Add a bracket as a gate extension to support the
last bit of rack (Fig.10).
h) Now, to prevent the gate weights on the pinion,
tighten the 4 fixing points of the motor to lower it for
1-2mm and the fasten the lock-nuts.
3.5.2 Welding Metal Toothed Rack B102 – steel rack M4
12x30mm (1m sections)
a) Move the gate manually to its open position.
b) Assemble the three threaded stand-offs on the first
section of rack, positioning in the middle of the slot
(Fig. 11).
c) Align the first section of the rack to the gates edge
and lower it on the pinion. Use a spirit-level to ensure
the rack is perfectly straight and level.
d) Weld the threaded stand-off to the gate (Fig. 12)
e) Move the gate manually, checking that the rack is
always resting on the motors drive pinion cog, and
weld second and third stand-offs.
f) Place the second section of rack side by side with
the first one, using an upside-down section of rack
to synchronise the rack teeth as illustrated in Fig. 13.
g) Move the gate manually and weld the three threaded
stand-offs.
h) Repeat the same procedure until the gate is fully
covered.
i) In case the last section of rack partially comes out
from the rack edge, do not cut it.
Add a bracket as a gate extension to support the
last bit of rack (Fig.10).
j) Now, to prevent the gate weights on the pinion,
tighten the 4 fixing points of the motor to lower it for
1-2mm and the fasten the lock-nuts.
Check the gate always reaches the mechanical stops
keeping the alignment between the rack and the
motor drive pinion cog. Ensure that there are no friction
points in the gates complete travel.

Fig. 14
Fig. 15 Fig. 16
Fig. 17
01_2015 6
Click
Click
3.6 Assembling the limit-switch brackets
3.6.1 PVC brackets for Toothed Rack B117
a) IIdentify closing and opening brackets according
to the motor position against the gate (Fig. 14).
b) Manually close the gate up to 3cm before the
closing mechanical stop.
c) Place the closing bracket on the rack and slide it
until the limit-switch is activated (Fig. 15).
d) Mark the bracket position onto the rack, slightly
open the gate and fix the bracket to the rack.
e) Manually open the gate (gate end aligned to the
pillar edge).
f) Place the opening bracket on the rack and slide
it until the limit-switch is activated (Fig. 16).
g) Mark the bracket position onto the rack, slightly
close the gate and fix the bracket to the rack.
3.6.2 Universal steel brackets
a) Identify closing and opening bracket according to
the motor position against the gate (Fig. 17).
b) Manually close the gate up to 3cm before the
closing mechanical stop.
c) Place the two screw fixings loosely on the closing
limit bracket.
d) Place the closing bracket on the rack and slide it
until the limit-switch is activated (Fig. 18).
e) Screw the two screws tightly to anchor the bracket
onto the rack.
f) Manually open the gate (gate end aligned with the
edge of the pillar).
g) Place the two screws fixings loosely on the opening
limit bracket.
h) lace the opening bracket on the rack and slide it
until the limit-switch is activated (Fig. 19).
i) Screw the two screws tightly to anchor the bracket
onto the rack.
Once the assembling of the limit brackets to rack is completed, open and close the gate manually to check that the
brackets always activate the limit-switch system before the gate reaches its mechanical stops. This checking is important
to preserve the correct working of the automation and continued good mechanical condition of the gate.
Motor on the LEFT
CLOSING
limit-switch
OPENING
limit-switch
Motor on the RIGHT
Motor on the RIGHT
OPENING limit-switch
Motor on the RIGHT
CLOSING limit-switch
CLOSING
limit-switch
OPENING
limit-switch
CLOSING
limit-switch
OPENING
limit-switch
CLOSING
limit-switch
OPENING
limit-switch
Motor on the LEFT
Motor on the RIGHT

Fig. 18 Fig. 19
Click
7 01_2015
Click
Fig. 21
Fig. 22
Fig. 20
Fig. 23
Fig. 24
Once the assembling of the limit brackets to rack is completed, open and close the gate manually to check that the
brackets always activate the limit-switch system before the gate reaches its mechanical stops. This checking is important
to preserve the correct working of the automation and continued good mechanical condition of the gate.
Motor on the RIGHT
OPENING limit-switch
Motor on the RIGHT
CLOSING limit-switch
3.7 Assembling the chain
Please use the brackets provided in the pack to fix the
chain to the gate.
a) Fix the chain-holding brackets on the gate ends as
shown in Fig. 20.
b) Fasten the first thread bar to the bracket using the
nuts and washers provided as shown in Fig. 21.
Make sure that the holed end of the bar is facing to
the motor.
c) Fix the second threaded bar and the spring to the
other bracket using the provided nut and washer as
shown in Fig. 23. Again make sure that the holed
end of the bar is facing to the motor.
d) Place the chain othe gate to calculate suitable
length and then cut it so you can fasten the chain
to the two bars.
e) Fasten the chain to the first bar using the joint as in
Fig. 21. Release the motor (please refer to section 6
of this manual) and insert the chain in the railing
bracket between the motor's pinion and the netal
cylinder (Fig. 24).
Run the chain to tyhe second bar.
f) Fasten the chain to the second bar using the joint.
Strain the chain by tightening the bolts on both
bars.
The chain tightening is good if when the chain is
pressed, no matter where, the spring can still com-
press
1 threaded bar
chain
st
2 threaded bar
nd

Fig. 28
01_2015 8
Fig. 25
Fig. 26 Fig. 27
Click Click
Click Click
4. ELECTRICAL WIRING
Insert the electrical cables into the control panel’s case by
piercing the rubber membrane and place the cable grommet
in its purpose fabricated seat on the motor’s base (Fig. 28).
Follow the control panel’s instruction manual to proceed with
the correct cable wiring.
5. START-UP
Power the system and proceed with a careful checking of the
gear motor working and of all the accessories and safety devices
connected to the system.
In particular make sure that the electric limit-switch is always
activated in opening and closing before the gate reaches its
mechanical stops.
Lift the motor cover down and close it with the four side screws.
Hand over this instructions manual to the end user and demonstrate
the correct use of the automation and how to release the motor
for manual operation of the gate in the event of power cuts.
Once the assembling of the limit brackets to rack is completed, open and close the gate manually to check that the
brackets always activate the limit-switch system before the gate reaches its mechanical stops. This checking is important
to preserve the correct working of the automation and continued good mechanical condition of the gate.
3.7.1 Limit-brackets fixing for chain-driving motor
Please pay attention when fixing limit-brackets, once
fixed to the gate no further adjustments are possible.
We recommend the following procedure:
a) Drive the gate manually to almost complete
open/close position, make sure that the gate don't
touch its mechanical stop yet.
b) Place the limit bracket on the gate and slide it
along the gate till it meets the limit-switch.
c) Now fix the limit-bracket on the gate and repeat on
the other side.
Motor on the LEFT
CLOSING
limit-switch
OPENING
limit-switch
Motor on the RIGHT
Motor on the RIGHT
OPENING
limit-switch
Motor on the RIGHT
CLOSING
limit-switch
CLOSING
limit-switch
OPENING
limit-switch

Fig. 29
9 01_2015
7. MAINTENANCE
Check the correct working of the automation at least twice a
year, pay particular attention to the safety devices, the torque
force produced, the release system for manual operation and
to all the mechanical moving parts.
Any components displaying significant wear should be obtained
from Proteco or associated agents and replaced immediately.
8. DISPOSAL
Do not pollute the environment
Some components may contain polluting substances.
Ensure materials are passed to authorised collection centres,
according to the laws and the regulations in force in your locality
for safe disposal.
6. RELEASE PROCEDURE FOR MANUAL OPERATION
Always cut the main power of the system during
the release and re-locking procedure to avoid any
accidental activation of the gate.
6.1 How to unlock the motor for manual operating
a) Insert the key and turn it anti-clockwise (Fig. 29).
b) Open and close the gate manually as required.
6.2 How to restore the automatic working
a) Turn the key clockwise, take it out.
b) Manually move the gate until it re-engages the locking
system.
c) Restore power to the automation system.
Always keep the release key together with the
instruction manual in a safe place.
9. EXPLODED VIEW DIAGRAM

01_2015 10

Proteco S.r.l. Via Neive, 77 - 12050 CASTAGNITO (CN) ITALY
Tel. [phone] - Fax [phone] - [e-mail] - www.proteco.net