Protege pumps Ps16 User manual

Pool / Spa Pump

User Manual

[Revision 1.0 February 2018]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY,

PROPERTY DAMAGE AND MAY VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE.

• Products covered by this manual may vary in appearance, assembly, inclusions, specifications, description

and packaging.

Pool / Spa Pump

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or

equipment or property damage if not understood or followed. Safety messages have the following symbols:

You WILL be KILLED or

SERIOUSLY INJURED if you

do not follow instructions.

You CAN be KILLED or

SERIOUSLY INJURED if you

do not follow instructions.

You CAN be INJURED if you

do not follow instructions or

equipment damage may occur.

It is vital that you read and understand

this user manual before using the product,

including safety warnings, and any

assembly and operating instructions.

Keep the manual for future reference.

Safety precautions and recommendations

detailed here must be fully understood

and followed to reduce the risk of injury,

fire, explosion, electrical hazard, and/or

property damage.

Safety information presented here is

generic in nature – some advice may not

be applicable to every product. The term

"equipment" refers to the product, be it

electrical mains powered, battery powered

or combustion engine powered.

•Before Use - If you are not familiar with

the safe operation/handling of the

equipment, or are in any way unsure of

any aspect of suitability or correct use

for your application, you should

complete training conducted by a

person or organization qualified in safe

use and operation of this equipment,

including fuel/electrical handling and

safety.

•Do NOT operate the equipment in

flammable or explosive environments,

such as in the presence of flammable

liquids, gases or dust. The equipment

may create sparks or heat that may

ignite flammable substances.

•Keep clear of moving parts.

•Equipment may be a potential source of

electric shock or injury if misused.

•Do NOT operate the equipment if it is

damaged, malfunctioning or is in an

excessively worn state.

•Do NOT allow others to use the

equipment unless they have read this

manual and are adequately trained.

•Keep packaging away from children -

risk of suffocation! Operators must use

the equipment correctly. When using

the equipment, consider conditions and

pay due care to persons and property.

General Work Area Safety

•Work areas should be clean and well it.

•Do not operate the equipment if

bystanders, animals etc are within

operating range of the equipment or the

general work area.

•If devices are provided for connecting

dust extraction / collection facilities,

ensure these are connected and used

properly. Dust collection can reduce

dust-related hazards.

General Personal Safety

•Wear appropriate protective equipment

when operating, servicing, or when in

the operating area of the equipment to

help protect from eye and ear injury,

poisoning, burns, cutting and crush

injuries. Protective equipment such as

safety goggles, respirators, non-slip

safety footwear, hard hat, hearing

protection etc should be used for

appropriate equipment / conditions.

Other people nearby should also wear

appropriate personal protective

equipment. Do not wear loose clothing

or jewellery, which can be caught in

moving parts. Keep hair and clothing

away from the equipment.

•Stay alert and use common sense

when operating the equipment. Do not

over-reach. Always maintain secure

footing and balance.

•Do not use the equipment if tired or

under the influence of drugs, alcohol or

medication.

•This equipment is not intended for use

by persons with reduced physical,

sensory or mental capabilities.

General Fuel Safety

•Petrol/fuel/gasoline is extremely

flammable – keep clear of naked flames

or other ignition sources.

•Do not spill fuel. If you spill fuel, wipe it

off the equipment immediately – if fuel

gets on your clothing, change clothing.

•Do NOT smoke near fuel or when

refuelling.

•Always shut off the engine before

refuelling.

•Do NOT refuel a hot engine.

•Open the fuel cap carefully to allow any

pressure build-up in the tank to release

slowly.

•Always refuel in well ventilated areas.

•Always check for fuel leakage. If fuel

leakage is found, do not start or run the

engine until all leaks are fixed.

General Carbon-Monoxide Safety

•Using a combustion engine indoors

CAN KILL IN MINUTES. Engine

exhaust contains carbon-monoxide – a

poison you cannot smell or see.

•Use combustion engines OUTSIDE

only, and far away from windows, doors

and vents.

General Equipment Use and Care

•The equipment is designed for

domestic use only.

•Handle the equipment safely and

carefully.

•Before use, inspect the equipment for

misalignment or binding of moving

parts, loose components, damage or

any other condition that may affect its

operation. If damaged, have the

equipment repaired by an authorised

service centre or technician before use.

•Prevent unintentional starting of the

equipment - ensure equipment and

power switches are in the OFF position

before connecting or moving

equipment. Do not carry equipment

with hands or fingers touching any

controls. Remove any tools or other

items that are not a part of the

equipment from it before starting or

switching on.

•Do not force the equipment. Use the

correct equipment for your application.

Equipment will perform better and be

safer when used within its design and

usage parameters.

•Use the equipment and accessories

etc. in accordance with these

instructions, considering working

conditions and the work to be

performed. Using the equipment for

operations different from those

intended could result in hazardous

situations.

•Always keep equipment components

(engines, hoses, handles, controls,

frames, housings, guards etc) and

accessories (cutting tools, nozzles, bits

etc) properly maintained. Keep the

equipment clean and, where

applicable, properly lubricated.

•Store the equipment out of reach of

children or untrained persons. To avoid

burns or fire hazards, let the equipment

cool completely before transporting or

storing. Never place or store the

equipment near flammable materials,

combustible gases or liquids etc.

•The equipment is not weather-proof,

and should not be stored in direct

sunlight, at high ambient temperatures

or locations that are damp or humid.

•Do not clean equipment with solvents,

flammable liquids or harsh abrasives.

•For specific equipment safety use and

care, see Equipment Safety.

Pool / Spa Pump

General Electrical Safety

•Inspect electrical equipment, extension

cords, power bars, and electrical fittings

for damage or wear before each use.

Repair or replace damaged equipment

immediately.

•Ensure all power sources conform to

equipment voltage requirements and

are disconnected before connecting or

disconnecting equipment.

•When wiring electrically powered

equipment, follow all electrical and

safety codes.

•Wherever possible, use a residual

current device (RCD).

•High voltage / high current power lines

may be present. Use extreme caution

to avoid contact or interference with

power lines. Electrical shock can be

fatal.

General Electrical Safety

•Electrically grounded equipment must

have an approved cord and plug and be

connected to a grounded electrical

outlet.

•Do NOT bypass the ON/OFF switch

and operate equipment by connecting

and disconnecting the electrical cord.

•Do NOT use equipment that has

exposed wiring, damaged switches,

covers or guards.

•Do NOT use electrical equipment in wet

conditions or in damp locations.

•Do NOT use electrical cords to lift,

move or carry equipment.

•Do NOT coil or knot electrical cords,

and ensure electrical cords are not trip

hazards.

General Service Information

•The equipment must be serviced or

repaired at authorised service centres

by qualified personnel only.

•Replacement parts must be original

equipment manufacturer (OEM) to

ensure equipment safety is maintained.

•Do NOT attempt any maintenance or

repair work not described in this

manual.

•After use, the equipment and

components may still be hot – allow the

equipment to cool and disconnect

spark plugs and/or electrical power

sources and/or batteries from it before

making adjustments, changing

accessories or performing repair or

maintenance.

•Do NOT make adjustments while the

equipment is running.

•Perform service related activities in

suitable conditions, such as a

workshop.

•Replace worn, damaged or missing

warning/safety labels immediately.

Pool / Spa Pump

Safety Symbols

The product may have safety warning labels attached to it, explained below. Understand the symbols on

your product and their meanings. If any stickers become unreadable, unattached etc, replace them.

Flammable Material Hazard

Flammable liquids, gases or

substances etc may present.

Avoid ignition sources and

open flames. Danger of fire.

Read User Manual

Read and fully understand

product safety warnings,

operation, procedures etc

before using the product.

Use Hand Protection

Wear appropriate hand

protection and take due care

as the product or use of the

product may present hand

hazards.

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be

fatal.

Electrocution / Electrical

Shock Hazard

High voltage or high current

electricity may be present or

required by the product. Take

due care when handling

electrical products, cables,

plugs and leads. Electrical

shock can be fatal.

Toxic Fumes / Dust Hazard

Using the product or by-

products from use may

produce fumes, smoke or

particles that could be harmful

if inhaled. Wear appropriate

breathing protection and have

adequate ventilation.

Explosive Material Hazard

Combustible liquids, gases or

substances etc may be

present. Avoid ignition sources

and open flames. Danger of

explosion.

Cutting / Amputation Hazard

The product may have blades,

edges or mechanical devices

that can cause severe cut

injury to fingers, limbs etc.

Take due care when handling

and using the product.

Crush Hazard

The product may have blades,

edges or mechanical devices

that can cause severe crush

injury to fingers, limbs etc.

Take due care when handling

and using the product.

Single Operator Only

The product must be operated

by a single person only. More

than one person operating the

product may introduce

additional hazards.

Use Face Protection

Wear appropriate full-face

protection and take due care

as the product or use of the

product may present face and

eye hazards.

Use Foot Protection

Wear appropriate foot

protection and take due care

as the product or use of the

product may present foot

hazards.

Use Eye / Ear / Head

Protection

Wear appropriate eye and / or

ear and / or head protection

and take due care as the

product or use of the product

may present eye, hearing and

head hazards.

Running Hazard

Do not run on or near the

product as doing so may

present a fall hazard.

Diving Hazard

Do not dive into the product as

doing so may present a neck /

head injury hazard.

Adult Supervision Required

Always supervise children and

other users of a product to

prevent drowning or injury.

Skin Penetration / Puncture

Hazard

The product may produce

pressure, emit liquids or

objects that can cause severe

injury to fingers, limbs, blood

etc. Take due care when

handling and using the

product.

Hot Surface Hazard

Be aware that the product may

produce high temperatures

and hot surfaces that can

cause burn injuries.

Flying Debris Hazard

Be aware that the product or

use of the product may

present hazards produced by

flying debris. Wear appropriate

clothing and protectiove

devices.

Moving Parts Hazard

Be aware that the product

contains or uses mechanical

devices that move or rotate.

Always wait for moving parts

to stop fully before handling

the product, adjusting,

maintenence etc.

Pool / Spa Pump

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be

fatal.

Pull Hazard

Be aware that the product

contains or uses mechanical

devices that can pull in objects

and can cause severe injury to

fingers, limbs etc. Take due

care when handling and using

the product.

Slope / Fall Injury Hazard

Be aware that using the

product on sloping surfaces or

in slippery conditions may

present additional dangers

from falls and contact with

blades, moving parts, hot

surfaces etc.

"Slam Dunk" Warning

Do NOT attempt "slam dunk"

maneouvres as this may result

in severe injury due to falling,

product breakage or collapse

etc.

Electrocution / Electrical

Shock Hazard - Outdoor

High voltage or high current

electricity may be present or

required by the product. Do

NOT use in rain, damp or wet

conditions. Electrical shock

can be fatal.

Electrocution / Electrical

Shock Hazard - Disconnect

High voltage or high current

electricity may be present or

required by the product.

Always disconnect the product

from the electrical supply

before handling the product,

adjusting, maintenence etc.

Power Line Electrocution

Hazard

High voltage / high current

power lines may be present.

Use extreme caution to avoid

contact or interference with

power lines. Electrical shock

can be fatal.

"Kick-Back" Hazard

High level of "kick-back"

hazard that can cause the

machine to suddenly rotate

towards operator. Kick-back

injury can be fatal.

Winch Operator Position

Hazard

Do NOT stand between winch

and load. Do NOT use winch

to move people.

Winch Lift Hazard

Do NOT LIFT load vertically.

Use machine to PULL only.

Cable Hazard

Ensure that load bearing cable

is not kinked or knotted.

Winch Cable Hazard

Ensure that there is a

minimum number of cable

coils on winching mechanism.

Winch Hook Hazard

Carry hook to load – do NOT

throw or run.

Flash / Blinding Hazard

Wear appropriate eye

protection for welding. Direct

exposure to weld arcs may

cause permanent eye injury.

Laser Hazard

Laser may be in use – do NOT

look directly at laser, or allow

others to.

Corrosive Substance Hazard

The product may contain

corrosive substances that can

harm or otherwise cause

damage. Take due care when

handling and using the

product.

Explosion Hazard

The product may contain

substances that can explode

under certain conditions or

misuse. Take due care when

handling and using the

product.

Pool / Spa Pump

Equipment Safety

Electric water pumps can cause serious or fatal injury if not used correctly or without taking proper

safety precautions. It is extremely important that you read and fully understand the

information in this section and all other safety warnings / recommendations and usage instructions

before using the equipment.

•The equipment is designed for domestic use only.

•Do not block pump suction with any part of your body, as this can cause severe injury or death.

•The equipment MUST be connected to a properly earthed mains electrical socket, and be used in

conjunction with a residual current device (RCD) or ground fault circuit interrupter (GFCI).

•Do not use the equipment for purposes it is not designed for, such as pumping liquid chemicals.

•Do not start or run the pump dry. Running the pump dry for any length of time will cause severe damage

and will void the warranty.

•The pump is for use with permanently installed pools and may also be used with hot tubs and spas, if so

marked.

•Do not use the pump for wading pools, shallow pools, or spas containing bottom drains, unless the pump

is connected to at least two (2) functioning suction outlets.

•To reduce the risk of injury, do not permit children to use this product.

•Incorrectly installed equipment may fail, causing severe injury or property damage.

•The pump is for fixed installations only and to be used in conjunction with swimming pool equipment.

•Do not store pool chemicals near your pump / filter equipment.

•Do not use with storable pools. A permanently installed pool is constructed in or on the ground or in a

building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it

may be readily disassembled for storage and reassembled to its original integrity.

Pool / Spa Pump

Table of Contents

Safety...................................................................................................................................................2

Safety Symbols ..........................................................................................................................................4

Equipment Safety...............................................................................................................................6

Parts Identification.............................................................................................................................8

Set-Up and Operation........................................................................................................................9

Priming the Pump....................................................................................................................................... 9

Operation .................................................................................................................................................10

Maintenance and Troubleshooting ................................................................................................ 10

Troubleshooting .......................................................................................................................................10

Specifications...................................................................................................................................12

Pool / Spa Pump

Parts Identification

No. Name No. Name

Pump Body

Lid

Inlet Port

Strainer Basket (under lid)

Outlet Port

Drain Plug

Motor

Base (includes mounting holes)

PROTEGE PUMPS PROTEGE PUMPS PROTEGE PUMPS PROTEGE PUMPS PROTEGE PUMPS PROTEGE PUMPS PROTEGE PUMPS PROTEGE PUMPS PROTEGE PUMPS PROTEGE PUMPS PROTEGE PUMPS PROTEGE PUMPS PROTEGE PUMPS PROTEGE PUMPS PROTEGE PUMPS PROTEGE PUMPS PROTEGE PUMPS PROTEGE PUMPS PROTEGE PUMPS PROTEGE PUMPS PROTEGE PUMPS PROTEGE PUMPS PROTEGE PUMPS PROTEGE PUMPS

Pool / Spa Pump

Set-Up and Operation

To achieve better pump self-priming, install the pump below the water level of the pool. • It is

recommended that Teflon tape is used on all threads and plumbing. • It is recommended to

have the pump and any pool plumbing installed by a suitably qualified person.

•If the pump is located below water level, isolation valves must be installed on both the suction and return

plumbing to prevent back flow of pool water during pump servicing.

•Mount the pump on a solid, flat and level surface that will not vibrate. To further reduce vibration, bolt the

pump to the surface or place a rubber mat between the surface and pump.

•Protect the pump from the elements. It is recommended to install the pump in a weather-proof enclosure.

•Proper ventilation is required for the pump to operate normally. The motor generates heat that must

dissipate through adequate ventilation. A minimum 150mm (6") clearance at the rear of the pump is

recommended to ensure adequate ventilation and accessibility for the motor.

•The pump may feature a pressure overload sensor that will automatically stop the pump if the pressure

is too much (for example, if the attached filter is blocked).

•The pump must be turned off at the mains electrical supply to fully shut down. Ensure the power switch

to the pump is easily accessible.

•Be aware of water draining from the pump (for example, when performing maintenance) and ensure that

the pump is located where water can easily drain away, and is clear of electrical items or objects that

may be damaged by water.

•Install pump plumbing using suitable rigid tubing and joint adhesive. Do not use flexible tube as this can

collapse under suction created by the pump. The following image shows a typical, simple pool pump

(yellow) and filter arrangement. The image shows the pump inlet plumbing from the pool skimmer box,

then from pump outlet to filter inlet, then from the filter outlet back to the pool.

Priming the Pump

Priming is generally required after initial set-up, or after maintenance, where the pump or plumbing

has been drained. Once the pump has been used and the plumbing system is free of any air,

manual priming of the pump should not be required.

1. Once the plumbing and pump have been installed, check that the pump drain plug is correctly installed,

then remove (rotate left) the clear lid from the top of the pump.

2. Fill the pump with pool water. If the pump is installed below water level, it should fill through gravity.

3. Ensure that the lid and any seals are totally clean and free of any particles, then re-install the lid and

firmly tighten (rotate right) by hand. It is recommended to lubricate any seals with suitable lubricant.

4. Check for any leaks and repair them before switching the pump ON.

Pool / Spa Pump

Operation

•Once the plumbing and pump have been installed and the pump is primed, switch the pump ON at the

mains electrical supply.

•It is recommended to use an electrical timer to automate switching the pump ON and OFF during the day

/ night.

Maintenance and Troubleshooting

Disconnect the pump from the electrical supply before performing any maintenance. • The

pump should be cool enough to touch before performing maintenance activities. • Stop any

water flow to the pump from the pool on both inlet and outlet side before performing any maintenance

activities. • Some maintenance activities described may be beyond the scope of some users. For procedures

that you are not comfortable with or have the knowledge, tools or experience for, have the unit serviced by a

service centre or qualified technician.

•The pump strainer basket should be inspected and cleaned at regular intervals. Remove the pump lid

(rotate left), then remove the basket and clean it. Re-install the strainer basket. Ensure that the lid and

any seals are totally clean and free of any particles, then re-install the lid and firmly tighten (rotate right)

by hand. It is recommended to lubricate any seals with suitable lubricant.

•If your pool is deactivated for an extended period, stop any water flow to the pump from the pool on both

inlet and outlet side, then remove the drain plug at the bottom of the pump to drain it. Do not replace the

drain plug, but store it in the strainer basket until the pump is required again. An alternative is to remove

the pump and store it indoors in a dry location. If the pump is used with salt water, it is necessary to flush

it with clean water. It is also recommended that the seals be replaced before next use.

Troubleshooting

Symptoms Probable Causes Recommended Actions

Pump will not prime. Air leak in inlet side. Ensure the pool water level is high enough.

Ensure that the pump lid and drain plug are installed

correctly and not leaking.

Ensure that all plumbing and connections are air-tight.

Replace the pump seal.

No water in the pump. Make sure that the pump tank is filled with water.

Closed valves or blocked

lines.

Ensure all valves in the system are fully open.

Clean the skimmer and pump strainer baskets.

Check the pump for any obstructions.

Pump motor not

running.

No electrical power. Ensure that the electrical supply is within specification,

switched ON, and that power is reaching the pump.

Ensure that the fuse or circuit breaker is properly set.

Ensure that any timer is properly set and operating

correctly.

Check the motor wiring at the terminals.

Pump is jammed. Check pump and remove any obstructions to the impellor.

Pool / Spa Pump

Symptoms Probable Causes Recommended Actions

Weak water flow. Skimmer basket or filter is

dirty.

Clean the skimmer basket, pool strainer basket, and filter.

Air leak in inlet side. Ensure the pool water level is high enough.

Ensure that the pump lid and drain plug are installed

correctly and not leaking.

Ensure that all plumbing and connections are air-tight.

Replace the pump seal.

Closed valves or blocked

lines.

Open all valves in the system.

Clean the skimmer and pump strainer basket.

Check pump and remove any obstructions to the impellor.

Motor becomes

excessively hot.

Low or incorrect

voltage.

Ensure that the electrical supply is within specification.

Wiring should be corrected by a qualified technician.

Exposure to the sun. Enclose the pump.

Poor ventilation. Improve ventilation around the pump.

Motor is noisy. Worn bearings. Replace the motor bearings.

Pump / water flow is

noisy.

Air leak in inlet side. Ensure the pool water level is high enough.

Ensure that the pump lid and drain plug are installed

correctly and not leaking.

Ensure that all plumbing and connections are air-tight.

Replace the pump seal.

Inlet blockage (indicated by

a high vacuum reading at

the pump suction).

Open all valves in the system.

Clean the skimmer and pump strainer basket.

Check pump and remove any obstructions to the impellor.

Foreign matter lodged in

pump impeller.

Check pump and remove any obstructions to the impellor.

Cavitation. Improve suction conditions (reduce lift and/or number of

fittings, increase pipe size).

Reduce outlet flow by throttling the discharge valve.

Motor overload

protection trips.

The motor is connected

improperly.

Have a qualified technician check the wiring diagram on

the motor.

Low voltage due to

undersized wire or low,

incoming voltage reading.

Have a qualified technician check the electrical supply to

the pump.

Pump is leaking. Pump not sealed correctly. Ensure that the pump lid and drain plug are installed

correctly and not leaking.

Ensure that all plumbing and connections are air-tight.

Seals are worn. Replace seals. This is likely to happen more frequently

with salt water.

Pool / Spa Pump

Specifications

PS20

Electrical Requirements 240VAC / 50Hz 2.2A

Maximum Flow 240l/min

Maximum Water Temperature 50°C

Maximum Lift (Head) 14m

Noise < 65dB

Plumbing Size Internal: 48mm / external: 55mm

PS16

Electrical Requirements 240VAC / 50Hz 5A

Maximum Flow 405l/min

Maximum Water Temperature 50°C

Maximum Lift (Head) 17m

Noise < 65dB

Plumbing Size Internal: 48mm / external: 55mm

PS20

Electrical Requirements 240VAC / 50Hz 8A

Maximum Flow 560l/min

Maximum Water Temperature 50°C

Maximum Lift (Head) 18m

Noise < 65dB

Plumbing Size Internal: 48mm / external: 55mm

Pool / Spa Pump

Some experts believe the incorrect or prolonged use of almost any product could cause serious

injury or death. For information that may reduce your risk of serious injury or death, consult the

points below and additionally, the information available at www.datastreamserver.com/safety

•Consult all documentation, packaging and product

labelling before use. Note that some products feature

online documentation which should be printed and kept

with the product.

•Check product for loose / broken / damaged / missing

parts, wear or leaks (if applicable) before each use.

Never use a product with loose / broken / damaged /

missing parts, wear or leaks (if applicable).

•Products must be inspected and serviced (if applicable)

by a qualified specialist every 6 months assuming

average residential use by a person of average weight

and strength, above average technical aptitude, on a

property matching average metropolitan specification.

Intended use outside these guidelines could indicate

the product is not suitable for intended use or may

require more regular inspection or servicing.

•Ensure all possible users of the product have

completed an industry recognized training course

before being given access to the product.

•The product has been supplied by a general merchandise retailer that

may not be familiar with your specific application or your description

of the application. Be sure to attain third-party approval for your

application from a qualified specialist before use regardless of prior

assurances by the retailer or its representatives.

•This product is not intended for use where fail-safe operation is

required. As with any product (take an automobile, aircraft, computer

or ball point pen for example), there is always a small chance of

technical issues that needs to be repaired or may require

replacement of the product or a part. If the possibility of such failure

and the associated time it takes to rectify could in any situation

inconvenience the user, business or employee then the product is not

suitable for your requirements. This product is not for use where

incorrect operation or a failure of any kind, including but not limited to

a condition requiring product return, replacement, service by a

technician or replacement of parts could cause a financial loss, loss

of employee time or an inconvenience requiring compensation.

•If this item has been purchased in error after considering the points

above, simply contact the retailer directly for details of their returns

policy, if required.

diagrams or images may be reproduced or transmitted in any form or by any means, electronic or

mechanical, including photocopying, scanning or recording, or any information storage and retrieval system,

without express permission or consent from the publisher.

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