PSP SAK-24 User manual

PSP Products, Inc. | 8618 Phoenix Drive | Manassas, VA 20110 | pspproducts.com | 1-800-648-6802 | sales@pspproducts.com PSP Products, Inc. | 8618 Phoenix Drive | Manassas, VA 20110 | pspproducts.com | 1-800-648-6802 | sales@pspproducts.com
Revised: 10/14/2021 Revised: 10/14/2021
PSP Products, Inc. | 8618 Phoenix Drive | Manassas, VA 20110 | pspproducts.com | 1-800-648-6802 | sales@pspproducts.com PSP Products, Inc. | 8618 Phoenix Drive | Manassas, VA 20110 | pspproducts.com | 1-800-648-6802 | sales@pspproducts.com
SAK-24
Installation Programming Guide
SAK-24
Installation Programming Guide
Installation Instructions
1. Gen-Util LED: Illuminates solid green when
utility voltage is detected, solid red when
generator voltage is detected. Flashes red
when load is restored under generator power
modes UP & UA.
2. Load On LED: Illuminates yellow when relays
are closed.
3. LCD Display: Displays status and
adjustment values
4. Mode Button:Used to enter main menu
and toggle
5. Up Button: Adjust value up
6. Down Button: Adjust value down
7. Mounting Ears
8. Detachable wiring terminal block connector
9. 24 Volt AC Input terminals
10. Relay one dry contact terminals
11. Relay two dry contact terminals
Programming Instructions
To enter Programming Mode: Push “Mode” button (4) for three seconds and release. The present master
mode will be displayed. Pressing the mode button for one second increments will scroll through the four
available master modes as shown below. Once the desired master mode is displayed, press the mode
button for 3 seconds to select that master mode. After releasing the mode button the SAK-24 will now
be in the adjustment mode of the selected master mode. The menu mode will be exited after 7 seconds
of inactivity.
Adjust Settings In Master Modes
Adjust settings within a Master Mode: After a Master Mode has been selected the adjustments within the
Master Mode can be selected by pushing the Mode Button for 1 second increments to scroll through the
adjustments. Use the Up Button and the Down Button to adjust the values to the desired setting.
Master Modes
Master Mode LD: Load drop mode. When this mode is selected the load controlled by the SAK-24 will be
locked out when ever generator power is detected and will not be restored until stable utility power has
returned. Adjustment “D” set the delay time before load is restored after any power outage event occurs.
Master Mode UP:Load Manage Preset Under Frequency Settings. When this mode is selected the load
controlled by the SAK-24 will be connected under generator power after delay “G” when ever generator
power is detected. The load will be disconnected should an under frequency event occur. After an under
frequency event the load will be restores after delay “O”.
Master Mode UA: Load Manage Adjustable Under Frequency Settings. When this mode is selected the
load controlled by the SAK-24 will be connected under generator power after delay “G” when generator
power is detected. The load will be disconnected should an under frequency event occur. After an under
frequency event the load will be restores after delay “O”. There are three sets of under frequency adjustment
set points to customize the delay and intensity levels at which an under frequency event is detected.
Master Mode FA: Factory Adjustment Mode. When this mode is selected you have the option to adjust
global settings that can eect all modes of operation. Please consult technical support prior to making any
changes to these settings.
1
4
5
6
8
910 11
2
3
7 7
Theory of Operation
The SAK-24 is a low-voltage microprocessor controlled dual latching relay with built in functionality to lock
out or manage loads on generator power. The device is built around latching relays that are toggled on and
o by a short pulse of energy to open and close the contacts. The relay incorporates SRT®(Smart Relay
Technology) to control switching at the zero cross over point of the sine-wave.
Mode LD - Generator Detection & Load Lock-Out
The SAK-24 uses a proprietary Sine Wave-Distortion Index®with user adjustable sampling rates to adapt
to most utility and generator sine-waves. When Load-Drop (Mode LD) is selected from the main menu, at
power the device will turn the relay o, execute power up delay d. The SAK-24 will analyze the sine-wave
to determine if the power source is utility or generator. When utility is detected, the Gen-Util LED will turn
green, the Load On relay LED will illuminate yellow, closing the relay contacts and restoring the connected
load. When generator is detected, the Gen-Util LED will illuminate red, and the load will remain o until
stable utility power is restored. The Sine Wave Distortion Index®reading will be displayed on the LCD digital
display. After utility power returns and is detected by the SAK-24, The Gen-Utility LED will turn green, the
Load On LED illuminates yellow and the device enters sleep mode.
Mode UP & UA - Under Frequency Load Management Functions
The SAK-24 can Load-Manage using Under Frequency detection for air cooled generators. The UP mode
has preset under frequency and delay times that cannot be adjusted. These values should be suitable
for most air-cooled applications. The UA mode provides eld adjustments for frequency and delay time
to allow the installer to adjust up to three levels of under frequency detection. The option to adjust these
parameters allows the SAK-24 to adapt to the majority of load management applications.
When power is restored after a power outage, and load management Mode UP or UA are selected, the SAK-
24 opens relay one and two. The system analyzes the sine-wave to determine if the power source is utility or
generator. When a utility sine wave is detected, the Gen-Util LED turns green, the Load On LED illuminates
closing the relay contacts to restore the connected load. The SAK-24 will now enter sleep mode. When
generator sine-wave is detected, the Gen-Util LED illuminates Red indicating generator power is detected.
After the adjustable delay “g 000.0”, the load is restored and the Gen-Util LED ashes red, indicating
load management mode is active, and the yellow LED illuminates indicating the load is restored. The AC
frequency is displayed on the front panel LCD. In the event of an under frequency condition meeting the
trigger points of either Mode UP or Mode UA , the load is disconnected for the delay time set in Mode “O
000.0”. When utility power is restored, the Gen-Util LED will illuminate green and device enters sleep mode.
Please note when the SAK-24 is in sleep mode, a power outage of at least 2-3 seconds is required to restart
program. The SAK-24 will not recognize a Hot Swap transfer event so load shedding will not be activated.
Additional Modes of Operation
Scroll Compressor Saver Mode: The “Y” Mode was developed to help prevent HVAC Scroll compressors
from over heating as a result of reverse rotation after a transfer from generator voltage back to utility. When
“Y” Mode is adjusted to 000.0 the mode is inactive. Any setting greater than 000.0 will activate the mode.
When “Y” mode is active the load connected will be turned o in approximately 45 seconds after a transfer
from Generator to utility has occurred. The connected device will then remain o for the time in minutes set
in the “Y” mode adjustment.
Factory Test Mode: The factory test mode is programmed to test the push buttons, LEDs and accuracy
of the AC frequency reading during quality control testing. This feature can also be used in the eld as a
real time AC Line frequency meter. To enter test mode adjust the value of to 0001. To exit mode remove and
restore power.

PRESET VALUES
000.2
Delay at Power Up
000.2
Delay at Power Up
000.2
Delay at Power Up
e 0020
Gen Detect Set-Point
0 005.0
Restore Delay on Overload
0 005.0
Restore Delay on Overload
c 0020
Algorithm Adjustment 2
2 02.0
Preset Not Adjustable
f3 54.0
F3 Under Freq. Setting
f1 58.0
Preset Not Adjustable
1 03.0
F1 Under Freq. Delay
Time
u 0 150
“P” Load Restore Delay
3 00.5
Preset Not Adjustable
y 000.0
Scroll Comp. Saver
g 005.0
Restore Delay on Gen
g 005.0
Restore Delay on Gen
s 020
Algorithm Adjustment 1
f2 56.0
Preset Not Adjustable
2 02.0
F2 Under Freq. Delay
Time
0001
Factory Test Mode
f1 57.5
F1 Under Freq. Setting
p 001.5
O/L On Restore Detect
f3 53.0
Preset Not Adjustable
3 00.5
F3 Under Freq. Delay Time
1 03.0
Preset Not Adjustable
f2 55.0
F2 Under Freq. Setting
h 002
Consecutive B4 Sleep
Mode Menu
Press Mode button 3 sec.
to enter MASTER menu
L
Press Mode button 1
sec. to adjust settings
up
Press Mode button 1
sec. to adjust settings
uA
Press Mode button 1
sec. to adjust settings
FA
Press Mode button 1
sec. to adjust settings
Load Drop
Under Frequency
Preset Values
Under Frequency
Adjustable Values
Factory
Adjustments
L
B 0000
UP
B 0001
C 0001
ua
B 0001
C 0000
FA
Adjust relay program start
up delay at Power-Up from
000.1 to 999.9 minutes to
allow power to stabilize
Adjust relay program start
up delay at Power-Up from
000.1 to 999.9 minutes to
allow power to stabilize
Adjust relay program start
up delay at Power-Up from
000.1 to 999.9 minutes to
allow power to stabilize
Adjust the Sine Wave Distortion Index™
to set generator detect threshold.
Default setting: 0020
Consult technical support
Adjust the delay time in
minutes before restoring
load after under frequency
load drop event
Adjust the delay time in
minutes before restoring
load after under frequency
load drop event
Service Adjustment. Default 020
Consult technical support
Set delay time from
00.01 to 10.00 seconds
for F2 Under Frequency
Load Shed
Under Frequency F3 set
from 50.00 to 60.00 Hz.
follows delay d3
Under Frequency F1
preset from 58.0 Hz.
follows delay d1
Set delay time from
00.01 to 10.00 seconds
for F1 Under Frequency
Load Shed
Upon load restoration, if under
frequency event occurs within “P”
seconds after restoration, this extended
delay “U” is activated and added to
setting “O” normal restore delay
Set delay time from
00.01 to 10.00 seconds
for F3 Under Frequency
Load Shed
Scroll Compressor Mode
Y0000 Mode OFF
Y0001 - 0030 load o for xx
min after detect utility
return
Adjust the delay time in
minutes before restoring
load after generator sine
wave has been detected
Adjust the delay time in
minutes before restoring
load after generator sine
wave has been detected
Service Adjustment. Default 020
Consult technical support
Under Frequency F2
preset to 56.0 Hz.
follows delay d2
Set delay time from
00.01 to 10.00 seconds
for F2 Under Frequency
Load Shed
Factory Test Mode
0000 = OFF 0001 = ON
UP = Relay On Down = Relay O
Real Time AC Freq. Meter
Under Frequency F1 set
from 50.00 to 60.00 Hz.
follows delay d1
Set delay time from 0001 to 0010
seconds for detection of Over-Load
when load is restored. An extended
delay will be executed as set up in “U”
Under Frequency F3
preset to 53.0 Hz.
follows delay d3
Set delay time from
00.01 to 10.00 seconds
for F3 Under Frequency
Load Shed
Set delay time from
00.01 to 10.00 seconds
for F1 Under Frequency
Load Shed
Under Frequency F2 set
from 50.00 to 60.00 Hz.
follows delay d2
Repetitive cycles required to conrm
Utility/Generator waveform default set
to 3 cycles
Push MODE button for
3 seconds to return
to MASTER MENU or
wait 7 seconds to save
adjustments and exit menu
To Enter Master Menu
Press and hold mode button for three seconds and release. Press mode button for 1 second intervals to scroll to desired mode, then press mode button again for three
seconds to store selected mode.
To Adjust Settings Within a Mode
After selecting the desired Master Menu, Press mode button for one second to scroll to desired adjustment, then press up and down keys to desired settings. Repeat for
each setting you need to adjust. Value will be stored after 7 seconds of inactivity.
SAK-24
Menu Flow Chart with Default Settings
Mode Menu
Press Mode button 3 sec.
to enter MASTER menu
Push MODE button for
3 seconds to return
to MASTER MENU or
wait 7 seconds to save
adjustments and exit menu
Mode Menu
Press Mode button 3 sec.
to enter MASTER menu
Push MODE button for
3 seconds to return
to MASTER MENU or
wait 7 seconds to save
adjustments and exit menu
Mode Menu
Press Mode button 3 sec.
to enter MASTER menu
Push MODE button for
3 seconds to return
to MASTER MENU or
wait 7 seconds to save
adjustments and exit menu
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