Pushpak ETR1000 User manual

Changing the world one Vehicle at a Time
OWNER'S MANUAL
ETR1000 | ETR2000 | ETR3000 | ETR4000 | ETR5000,
ETR6000,ETR7000
3rd Edition, 2021
IMPORTANT:
This manual contains important safety, performance, and service information. Please read it before taking the
first ride of your Pushpak.
NOTE:
This manual is not intended as a comprehensive use, service, repair, or maintenance manual. Please seek
assistance from a qualified technician for service, repairs, or maintenance.
1-900-888-888, [email protected], pushpakmotors.net
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INTRODUCTION
Congratulations on the purchase of your new Pushpak. This manual is designed to give you the information
you need for the safe operation and maintenance of your Pushpak. Please read it thoroughly before riding
your Pushpak.
Your Pushpak's serial number is stamped on the front of the steering column or adhered underneath the VIN
cap in the front interior panel. Please record it below if your Pushpak is lost or stolen. You may also want to
register your serial number with your local police department. Please retain your sales receipt as proof of
purchase and keep with the information below.
MODEL NO: ___________________________________
SERIAL NO: ___________________________________
COLOR: ___________________________________
DATE OF PURCHASE: ____________________________
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CONTENTS
INTRODUCTION 2
GENERAL WARNING 5
GENERAL OVERVIEW 9
OVERVIEW – STEERING/CONTROLS 10
ROUTINE INSPECTION BEFORE RIDING 11
OPERATING YOUR PUSHPAK 13
CHARGING YOUR PUSHPAK/BATTERY INFORMATION 19
PREVENTATIVE MAINTENANCE 22
GENERAL MAINTENANCE 22
FRONT BRAKE INSPECTION AND ADJUSTMENT 22
REAR BRAKE INSPECTION AND ADJUSTMENT 23
SHOCK ABSORBERS 25
TIRES AND WHEELS 25
REAR AXLE 25
BATTERY 25
STORAGE OF YOUR PUSHPAK/CHARGER 26
OPERATING YOUR PUSHPAK 28
IGNITION SWITCH 28
FORWARD/REVERSE SWITCH 28
SPEED SETTING SWITCH – 3 SETTINGS 29
TURNING 29
SLOWING DOWN/BRAKING 30
INSTRUMENT DISPLAY 30
HEADLIGHT 30
PARKING/PARKING BRAKE 31
STORAGE 31
HORN 31
USB CHARGING PORT 32
ETR5000HT EXCLUSIVE FEATURES 32
KEY FOB CONTROLS 32
CHARGING YOUR PUSHPAK/BATTERY INFORMATION 33
PREVENTATIVE MAINTENANCE 37
GENERAL MAINTENANCE 37
FRONT BRAKE INSPECTION AND ADJUSTMENT 37
REAR BRAKE INSPECTION AND ADJUSTMENT 38
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SHOCK ABSORBERS 40
TIRES AND WHEELS 40
BATTERY 40
STORAGE OF YOUR PUSHPAK/CHARGER 41
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GENERAL WARNING
Riding a Pushpak involves the risk of injury and damage. By choosing to ride a Pushpak, you assume the
responsibility for that risk, so it is essential to know and practice safe and responsible riding rules of proper
use and maintenance. Proper usage and maintenance of your Pushpak reduce the risk of injury.
This manual makes no representation of the safe use of the Pushpak under all conditions. There are risks
associated with using a Pushpak that cannot be predicted or avoided, which is the rider's sole responsibility.
As with all vehicles, practice defensive riding to ensure your safety and the safety of others.
Electric tricycles are relatively new to the vehicle landscape. Riders are at present generally required to obey
current state and local bicycle laws and regulations where they ride, in addition to relevant motor vehicle
and traffic laws. These laws and regulations vary by jurisdiction. It is the rider's responsibility to be aware of,
understand and, obey these laws and regulations and any changes therein as they affect the riding of your
Pushpak. For information on your state and local laws and regulations, contact the appropriate state and
local regional offices directly or visit their official websites.
Laws in your jurisdiction may not require wearing a helmet. For your safety, Pushpak Motors recommends
wearing a helmet and protective eyewear when operating your Pushpak. Proper helmets must meet standards
set by the Consumer Product Safety Commission (CPSC).
Also, for your safety and full-time life service of your Pushpak, ensure you understand and adhere to the
capacities for your Pushpak model, including load, climbing ability, and maximum range.
Pushpak Motors further recommends the following resources for helpful information on riding your Pushpak
under current bicycle laws. ( Note: Pushpak Motors does not endorse or claim the information provided by
these resources to be legally accurate. Please refer to your official state and local laws and regulations to
ensure compliance when riding your Pushpak.) :
The League of American Bicyclists – www.bikeleague.org "People For Bikes" –
www.peopleforbikes.org
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FEATURES & SPECIFICATIONS
ETR1000
ETR2000
DIMENSIONS 5 x 2.4 x 3.6 Feet
DIMENSIONS 5.11 × 2.6 × 3.2 Feet
WEIGHT 200 Pounds
WEIGHT 200 Pounds
MOTOR 650W DC Brushless
MOTOR 650W Brushless
DRIVING METHOD Rear Differential
DRIVING METHOD Rear Differential
FRAME 6061 Aluminum Alloy
FRAME 6061 Aluminum Alloy
CONTROLLER 48V 35Ah 1000W Brushless
BATTERY 48V 35Ah Lithium-Ion
BRAKES Front: Hydraulic Disc
Battery Life: 2-3 Years
Rear: Drum
Charger: AC 58.8V 5.0A
BATTERY 48V/35Ah Lithium-Ion
Charge Time: Up To 8 Hours
Battery Life: 2-3 Years
CONTROLLER 48V 35Ah 1000W Brushless
Charger: AC 58.8V 4.0A
BRAKES Front: Drum
Charge Time: Up To 8 Hours
Rear: Hydraulic Disc
WHEELS Rim Type: 6061 Aluminum Alloy
WHEELS Rim Type: 6061 Aluminum Alloy
TIRES 3.00-10 Tubeless
TIRES 3.00-8 Tubeless
Maximum Climbing Capability: 20o
Maximum Climbing Capability: 20o
Maximum Load: 500 Pounds
Maximum Load: 500 Pounds
Maximum Speed: 18 Miles Per Hour
Maximum Speed: 18 Miles Per Hour
Maximum Range: 40-50 Miles
Maximum Range: 40-50 Miles
BUILT-IN FEATURES LCD Display. Turn Signals, Horn,
Headlight, Taillights, front and rear Storage Basket.
BUILT-IN FEATURES LCD Display. Turn Signals, Horn,
Headlight, Taillights, front and rear Storage Basket.
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ETR3000
ETR4000
DIMENSIONS 6.1 x 2.4 x 3.6 Feet
DIMENSIONS 7 x 3 x 3.7 Feet
WEIGHT 240 Pounds
WEIGHT 265 Pounds
MOTOR 650W DC Brushless
MOTOR 650W DC Brushless
DRIVING METHOD Rear Differential
DRIVING METHOD Rear Differential
FRAME 6061 Aluminum Alloy
FRAME 6061 Aluminum Alloy
CONTROLLER 48V 35Ah 1000W Brushless
CONTROLLER 48V35Ah 1000W Brushless
BRAKES Front: Drum
BRAKES Front: Drum
Rear: Hydraulic Disc
Rear: Hydraulic Disc
BATTERY 48V 35Ah Lithium-Ion
BATTERY 48V 35Ah Lithium-Ion
Battery Life: 2-3 Years
Battery Life: 2-3 Years
Charger: AC 58.8V 5.0A
Charger: AC 58.8V 5.0A
Charge Time: Up To 8 Hours
Charge Time: Up To 8 Hours
WHEELS Rim Type: 6061 Aluminum Alloy
WHEELS Rim Type: 6061 Aluminum Wheel
TIRES 3.00-10 Tubeless
TIRES 3.00-10 Tubeless
Maximum Climbing Capability: 20o
Maximum Climbing Capability: 20o
Maximum Load: 500 Pounds
Maximum Load: 500 Pounds
Maximum Speed: 18 Miles Per Hour
Maximum Speed: 18 Miles Per Hour
Maximum Range: 40-50 Miles
Maximum Range: 40-50 Miles
BUILT IN FEATURES LCD Display. Turn Signals, Horn,
Headlight, Taillights, front and rear Storage Basket.
BUILT IN FEATURES LCD Display. Turn Signals, Horn,
Headlight, Taillights, front and rear Storage Basket.
`
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ETR5000
ETR6000
DIMENSIONS 7 x 3 x 3.7 Feet
DIMENSIONS 7 x 3.3 x 5.4 Feet
WEIGHT 265 Pounds
WEIGHT 570 Pounds
MOTOR 650W DC Brushless
MOTOR 1000W DC Brushless
DRIVING METHOD Rear Differential
DRIVING METHOD Rear Differential
FRAME 6061 Aluminum Alloy
FRAME 6061 Aluminum Alloy
CONTROLLER 48V35Ah 1000W Brushless
CONTROLLER 60V 50Ah 1500W Brushless
BRAKES Front: Drum
BRAKES Hydraulic Disc
Rear: Hydraulic Disc
BATTERY Type: 60V 45AhLithium-Ionn
BATTERY 48V 35AhLithium-Ionn
Battery Life: 2-3 Years
Battery Life: 2-3 Years
Charger: AC 71.4V 5.0A
Charger: AC 58.8V 5.0A
Charge Time: Up To 8 Hours
Charge Time: Up To 8 Hours
WHEELS 6061 Aluminum Alloy
WHEELS Rim Type: 6061 Aluminum Wheel
TIRES Front: 110/70-12
TIRES 3.00-10 Tubeless
Rear: 125/65-12
Maximum Climbing Capability: 20o
Maximum Climbing Capability: 20o
Maximum Load: 500 Pounds
Maximum Load: 500 Pounds
Maximum Speed: 18 Miles Per Hour
Maximum Speed: 20 Miles Per Hour
Maximum Range: 40-50 Miles
Maximum Range: 35-40 Miles
BUILT IN FEATURES LCD Display. Turn Signals, Horn,
Headlight, Taillights, front and rear Storage Basket.
BUILT-IN FEATURES LCD Display. Turn Signals, Horn,
Headlight, Taillights, front and rear Storage Basket.
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GENERAL OVERVIEW
1.
Front Wheel/Tire
8.
Rear Tail Lamp
2.
Front Fender
9.
Rear Hub
3.
Basket
10.
Battery Compartment
4.
Front Headlight
11.
Rear Wheel/Tires
5.
Seat Cushions
12.
Mirrors
6.
Backrest
13.
Charging Outlet
7.
Storage Compartment
14.
Armrests
15.
Cupholder (optional)
NOTE: This is a general depiction of a Pushpak. Parts above may differ from model to model in location,
design, and availability. Please contact Pushpak Motors with any questions.
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OVERVIEW – STEERING/CONTROLS
1.
Instrument Display, Battery Life
Indicator, Speedometer, Trip Odometer
8.
Universal Phone Holder
2.
Ignition Switch
9.
USB Charging Port
3.
Turn Signals
10.
Forward/Reverse Switch
4.
Headlight Switch
11.
Speed Setting Switch
5.
Horn
12.
Throttle Controller
6.
13.
Brake Fluid Reservoir
7.
Right Hand Brake
14.
Parking Brake
NOTE: This is a general depiction of controls. Controls above may differ from model to model in location,
availability, and variation of setting. Please contact Pushpak Motors with any questions.
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ROUTINE INSPECTION BEFORE RIDING
CAUTION
To ensure the optimal and safe performance of your Pushpak, it is essential to perform the following checks
before every ride. Failure to do so could result in unsafe conditions, poor performance, and potential
damage to your Pushpak.
1. Battery - Check the battery life indicator and charge, if needed. Your Pushpak can travel a max range of
50 miles on a full charge. To maximize use per trip, it is recommended you do not allow the battery
capacity to decrease to less than 20%. When the battery is at 20% or lower, promptly charge the
battery to full capacity.
FIRST RIDE: Charge the battery to full capacity before your first ride.
2. Front/rear brakes – Ensure both the front and rear hand brakes engage effectively to bring the
Pushpak to a complete stop.
3. Tires – Ensure all tires are at the recommended psi, ad that there is no damage or extreme wear that
compromises their integrity.
NOTE: Improper tire inflation can lead to dangerous conditions including, but not limited to, abnormal
tire wear, tire slippage, and other compromises in vehicle performance.
4. Lights – Ensure the headlight, front/rear turn signals, taillights, including braking lights, function
properly.
5. Instrument display – Make sure the display for battery life, speedometer, and odometer
functions properly.
6. Horn – Make sure the horn sounds when pushed.
7. Parking brake – Make sure the parking brake effectively locks and releases the rear brakes.
8. Mirrors – Make sure both mirrors are correctly adjusted for peripheral viewing on either side.
9. Steering control/alignment –Ensure the steering column is stable and aligned and turns appropriately
to the left and right.
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10. Storage compartments – Check that the latches and keys on all storage compartments are secure. If
applicable, make sure the rear seat is securely in the fully converted position.
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OPERATING YOUR PUSHPAK
CAUTION
Exercise due caution when operating your Pushpak in inclement weather and where
conditions on the road, sidewalk, or other driving areas may be hazardous.
Although your Pushpak is weather-resistant, prolonged exposure to moisture can potentially cause a
minor, temporary shut down in the vehicle's circuitry. This interruption will self-correct once the Pushpak
is allowed to dry out sufficiently.
AVOID is taking turns sharply and at high speed. This can result in tipping the Pushpak.
NEVER drive your Pushpak through standing water! Immersion of the motor, battery, or other electrical
components can cause short-circuited/or serious damage to those components.
1. IGNITION SWITCH
a. ON – To engage the electric motor and enable the Pushpak to be driven, insert the key into the
ignition and turn to the right or ON position. The key cannot be removed while it is in the ON
position.
b. OFF – To disengage the electric motor, turn the key to the left or OFF position. Power to the
Pushpak will be turned off, and the key can then be removed.
II. FORWARD/REVERSE SWITCH
a. Forward – Depress the switch to the FORWARD (F) position to allow the Pushpak to drive on
when the throttle controller is engaged.
b. Reverse – Depress the switch to the REVERSE (R) position to allow the Pushpak to drive in
reverse when the throttle controller is engaged. For safety, this setting also activates a beeping
sound as you drive in reverse to alert surrounding traffic of your movement.
2. SPEED SETTING SWITCH – 3 SETTINGS
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Your Pushpak can travel at a maximum speed of 18 MPH. The speed setting switch regulates your top speed
to safely or idea.
Accommodate driving conditions or your speed preference.
The speed settings below may be in REVERSE order on some Pushpak models. This can be
determined by noting the speed difference between Setting 1 and Setting 3.
a. Setting 1 – Pushpak is limited to a maximum speed of 6 MPH. It is recommended that you use this
setting when moving at a slow speed is safer or ideal for the driving conditions, e.g., driving up or
down inclines.
b. Setting 2 – Pushpak is limited to a maximum speed of 12 MPH. It is recommended that you use this
setting when moving at a moderate speed is safer or ideal for the driving conditions, e.g.,—inclement
weather.
c. Setting 3 – Pushpak can travel up to the maximum speed of 18 MPH. It is recommended that you use
this setting when driving conditions are ideal.
IV. THROTTLE CONTROLLER – RIGHT HANDLE
The throttle controls the flow of electrical power to the mot, or which propels the Pushpak.
d. Grasp the throttle and roll backward/towards you to propel the Pushpak.
e. Release the throttle to stop the Pushpak from continuing to propel.
CAUTION
Release of the throttle does NOT engage the braking system. T0 entirely stops the
Pushpak from moving, and you must engage the brakes.
In addition to the speed settings, the current speed of the Pushpak within each speed setting can be
regulated by adjusting the amount of roll of the throttle. Full roll to the throttle's stopping point allows the
Pushpak to travel at the maximum speed within each speed setting.
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V. TURNING
In the United States, bicyclists are required to use hand signals to alert surrounding traffic of their
intention to turn or change lanes. Your Pushpak is equipped with left and right turn signals which may be
used in place of hand signals for this purpose. If you opt not to use the turn signals, you must instead use
proper hand signals.
a. No Signal – The turn signal switch should be in the center OFF position when not in use.
b. Left Turn/Lane Change – Before making a left turn or lane change, move the turn signal switch to the
left. The front and rear left turn lights will blink, and a beeping sound will be audible. Move the turn
signal switch back to the OFF position once you have completed your turn or lane change.
c. Right Turn/Lane Change – Before making a right turn or lane change, move the turn signal switch to
the right. The front and rear right turn lights will blink, and a beeping sound will be audible. Move the
turn signal switch back to the OFF position once you have completed your turn or lane change.
CAUTION
Avoid taking turns sharply and at high speed. This can result in tipping the Pushpak.
VI. SLOWING DOWN/BRAKING
In the United States, bicyclists are required to use a hand signal to alert surrounding traffic of their
intention to slow down or
Stop. Your Pushpak is equipped with rear braking lights, which activate when you engage either hand
brake or which may be used in place of the hand signal. If the rear braking lights are not functional, you
should have the Pushpak serviced immediately for repair. The proper hand signal must be used if riding
the Pushpak without rear braking lights.
a. Braking: Release the throttle and squeeze both the front and rear hand brakes with equal pressure
until the Pushpak comes to a complete stop.
b. Slow Down: Release the throttle and squeeze both the front and rear hand brakes with enough
equal pressure to slow the Pushpak down to the desired speed.
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VII. INSTRUMENT DISPLAY
a. Speedometer – Displays your current speed.
Note: Travel speed is impacted by the speed setting you select. Refer to section III—speed
Setting Switch for more information.
b. Battery Life Indicator – Displays the current battery life in bars and voltage.
c. Trip Odometer – Displays the mileage per trip/ignition.
VIII. HEADLIGHT
The headlight can be used whenever low visibility in natural light compromises the safe operation
of your Pushpak.
a. To turn the headlight on, move the switch to the ON position.
b. To turn the headlight off, move the switch to the OFF position.
NOTE: On some models, the brightness of the headlight can also be adjusted.
IX. PARKING/PARKING BRAKE
When your Pushpak is not in use, engage the parking brake to ensure no movement.
a. Once the Pushpak is brought to a full stop, turn the key in the OFF position's ignition.
b. Engage the parking brake to ensure the brakes are locked:
a. Squeeze the left-hand brake thoroughly, ag, and it holds in place.
b. Push down the pin past the bottom of the handle.
c. Swing the lock tab over the pin to secure the hand brake in the braking position.
c. Remove the key from the ignition.
d. To disengage the parking brake:
a. Swing the lock tab away from the pin and hold.
b. Push the pin down disengage, and the pin will pop up. This will release the hand brake from
the braking position.
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Pushpak offers various onboard storage options including basket under-seat compartments and
convertible seats.
a. Use the provided mechanisms of the latch or keyed lock to open and to lock storage.
b. For a seat that converts to a flatbed, ensure the rear seat is securely in a locked position when
used as a seat.
XI. HORN
To sound the horn, push down on the horn button.
XII. USB Charging Port
The USB charging port can be found beneath the universal phone holder. If an adaptor is provided to
connect the USB charging port to the main Pushpak charging outlet, dependingg on your Pushpak
model.
XIII. ETR500HT Exclusive Features
The following features come standard only on the ETR500HT model.
a. AM/FM Radio and MP3 player
i. The power button turns the radio/mp3 player on/off.
ii. The mode button changes the mode to the auto th M or FM) or MP3 mode.
iii. The play/pause button plays or pauses the MP3 player.
iv. The back and forward buttons scrolls through and selects files in your MP3 library.
v. The volume buttons increase or decrease the volume of the radio/mp3 player.
b. Windshield/Windshield Wiper
To clean the windshield, push the windshield wiper button to turn the wiper on/off.
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IV. Key Fob Controls
The ETR100 comes equipped with a key fob controller that allows you to engage the alarm system or
briefly sound the alarm. NOTE: The alarm system does not lock the wheels, but simply emits a series of
loud beeps to alert you.
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CHARGING YOUR PUSHPAK/BATTERY INFORMATION
Your Pushpak comes with a battery charger. DO NOT use other chargers to charge your Pushpak. Use the
battery life indicator on the Pushpak instrument display to gauge the battery life. To maximize use per trip,
do not allow the battery life to decrease to less than 20%. When the battery life is at 20% or lower,
promptly charge the battery to full capacity.
FIRST RIDE: Charge the battery to full capacity before you take your first ride.
CAUTION
Take reasonable precautions when charging and NEVER use the charger in a damp
environment or in the presence of combustible items.
The charger may become hot during the charging process. To prevent a potential fire hazard, NEVER cover
the charger while charging to allow for the dissipation of heat.
If you encounter any difficulty charging your Pushpak or experience unusual occurrences in the charging
process, immediately shut off the power and contact Pushpak Motors or authoan burron rized service
vendor for service.
Avoid getting any liquid around the battery as this can potentially cause leakage, overheating smoke ,and
possible explosion.
I. CHARGING THE BATTERY
a. Turn the ignition switch to the OFF position and remove the key. DO NOT charge the Pushpak
with the ignition in the ON position.
b. Make sure the battery power cable inside the battery compartment is securely plugged into the
battery.
c. Make sure the battery switch inside the battery compartment is in the ON position and that all
attached wires are secure.
NOTE: Some models of Pushpak have no battery switch. In this case step right to d. below.
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d. Plug the receptacle (female) end of the charger power cable into the Pushpak charging outlet.
e. Plug the charger power cable into a standard household AC 110V outlet.12
NOTE: To protect the Pushpak from potential damage as a result of power surges, it is strongly
recommended that a surge protective device is used when plugging into a standard household AC 110V
outlet. Damage resulting from a power surge is not covered by the warranty.
f. Charger Light Indicators
When the charger power cable is plugged in, the charger box light will be activated.
1. A red light on the charger box indicates that the battery is not fully charged, but that there is a
proper connection, and the battery is receiving an electrical charge. Full charge can take up to 8
hours depending on the level of depletion in the battery.
2. A flashing green light on the charger box indicates that your Pushpak is nearly fully charged.
3. A solid green light on the charger box indicates you're your Pushpak is fully charged. Promptly
unplug the charger once the green light is displayed.
II. BATTERY INFORMATION & SAFEGUARD
The lithium ion battery that comes with your Pushpak can last over 1000 charges or 2 to 3 years with
average use and proper care. Do not use the battery for any other purpose than to power your
Pushpak. Do not attempt to disassemble or modify the battery.
The battery is equipped with battery circuit protection which safeguards the battery from overcharging. If
any electrical functions on your Pushpak are not properly working, the battery
will automatically shut off. If this occurs, follow the steps below to reset your Pushpak:
a. Turn the ignition to the OFF position.
b. Turn the battery switch to the OFF position and then back to the ON position.
NOTE: Some Pushpak models do not have a battery switch. In this case, skip to step c. below.
c. To start your Pushpak, turn the ignition to the ON position.
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