PVI Industries TEMPTRAC User guide

PV500-43
  PVIIndustries,LLCP.O.Box7124Ft.Worth,TX761111‐800‐433‐5654Page | 1 7/10
Setup Manual
BACnet Protocol Gateway for TempTrac®and
XR10CX Water Heater Control
WhenaBASinterfacewithTemptracortheXR10CXrequiresaprotocolotherthanthestandard
ModbusRTUforTemptracandXR10CX,PVIIndustriesoffersapremappedgatewayfromFieldServer
Technologies.TheProtoCessorProtoNodeRERcurrentlysupportsBACnetIPorMSTP.Consultfactory
forotherprotocols.
Thismanualismeanttobeageneraloverviewoftheapplicationofthisgateway,foradditional
informationpleasevisit:www.protocessor.comorcontactFieldServerTechnologiesat800‐317‐8319
Email:[email protected]fortechnicalassistance.TheProtoCessorProtoNodecanbeuser
configuredwiththefollowingspecifics:IPaddress,serialaddress,baudrateandoneofthreeregister
profiles.
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RS‐485portforHost
orFieldserial
protocolsupport
Ethernetportfor
DiagnosticsandHostor
FieldProtocolsupport
6PinRS‐485+/‐andFG
Power+/‐andFG5Vdc,9‐30
VacorVdc
Dipswitches
HARDWARE DISCRIPTIO
N
Voltage
selection
jumper

PV500-43
  PVIIndustries,LLCP.O.Box7124Ft.Worth,TX761111‐800‐433‐5654Page | 2 7/10
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Note:WiringfortheRS485serialnetworkshouldbemadeina“daisychained”2wireshielded/twistedpair.
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Protonode
+‐GNDRCGND
XR10CX
TempTrac
COMMON/SHIELD
LT
‐+
RS‐485+
/
‐
Power5Vdc,9‐30
VacorVdc
‐+
XJ485SERIALINTERFACE
Optionalserialcablemustbe
orderedwiththeheater.
PREINSTALLEDTERMINATION
OPTIONALFIELDINSTALLED
TERMINATIONRESISTOR
ModbusRTU
BACnetIP/MSTP
SYSTEM OVERVIEW TEMPTRAC & XR10C
X
XR10CX
OPERATINGCONTROL
TEMPTRAC
OPERATINGCONTROL
BUILDING
AUTOMATIONSYSTEM
BACnetGATEWAY

PV500-43
  PVIIndustries,LLCP.O.Box7124Ft.Worth,TX761111‐800‐433‐5654Page | 3 7/10
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DipswitchesA0toA7configuretheserialaddress.Thetablebelowliststhesettingsupto10.Thefull
257addresssettingscanbefoundintheProtoCessorGettingStarted(T17007)manualat
www.protocessor.com
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DipswitchesB0toB3configurebaudrate.
Thetablebelowliststhesettings.
DipswitchesS0toS3selecttheregisterprofiletobeused.When
switchS0isOntheregisterprofilewillonlymonitoronecontrol
withannodeaddressof1.Allregistersareanalog/16bit.
WhenswitchS0isOffandS1isOntheregisterprofilewillmonitor
upto8controls.Theregisteraddressesaredetailedbelow.The
respectivenodeaddressesare1to8.
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A7 A6 A5 A4 A3 A2 A1A0 Address
Off Off Off Off Off Off OffOff0
Off Off Off Off Off Off OffOn1
Off Off Off Off Off Off OnOff2
Off Off Off Off Off Off OnOn3
Off Off Off Off Off On OffOff4
Off Off Off Off Off On OffOn5
Off Off Off Off Off On OnOff6
Off Off Off Off Off On OnOn7
Off Off Off Off On Off OffOff8
Off Off Off Off On Off OffOn 9
Off Off Off Off On Off OnOff10
BaudB3B2B1B0
Auto3 Off Off Off Off
110 Off Off Off On
300 Off Off On Off
600 Off Off On On
1200 Off On Off Off
2400 Off On Off On
4800 Off On On Off
9600 Off On On On
19200 On Off Off Off
20833 On Off Off On
28800 On Off On Off
38400 On Off On On
57600 On On Off Off
76800 On On Off On
115200 On On On Off
Control Discription Modbus
Address
BACnet
Address
Temptrac SetPoint Read/Write 407691
Temptrac Temp. Probe1ReadOnly 4025790
Temptrac Temp. Probe2ReadOnly 4025991
Temptrac Temp. Probe3ReadOnly 4026192
Temptrac On/OffEnable Read/Write 40128195
XR10CX Temp. Probe1ReadOnly 4025790
XR10CX SetPointRead/Write 40854101
CONFIGURATION SETTINGS TEMPTRAC & X
R
10C
X
Off‐‐‐On

PV500-43
  PVIIndustries,LLCP.O.Box7124Ft.Worth,TX761111‐800‐433‐5654Page | 4 7/10
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PowerLEDcomesonandremainssolid
LAstartsflashingaboutoncepersecond.ThistellsusthatPIC(PeripheralInterfaceController)
number1intheProtoCessorhaspoweredupsuccessfully.
LBstartsflashingaboutoncepersecond.ThistellsusthatPICnumber2intheProtoCessorhas
poweredupsuccessfully.
GP105willgoonsolidwithin45–60secondsafterpowerup,signifyingnormaloperation.
ProtoCessorwillbeabletocomeupinRUINETshortlyafterthisLEDcomeson.Duringthefirst
45‐60secondstheLEDshouldbedark.
UponsuccessfuloperationofGP105theProtoCessorwillgothroughdiagnosticsofthefieldport
communications.
TheFFP‐ETHmoduleisoperationalafterthispoint.
RXFieldPortLED:Onnormaloperation,theRXLEDwillflashwhenamessageisreceivedonthe
fieldportoftheProtoCessor.
TXFieldPortLED:Onnormaloperation,theTXLEDwillflashwhenamessageissentonthefield
portoftheProtoCessor.
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POWERING UP THE PROTOCESSOR/PROTONOD
E
PWR
GP105
LB
TX
RX
LA

PV500-43
  PVIIndustries,LLCP.O.Box7124Ft.Worth,TX761111‐800‐433‐5654Page | 5 7/10
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MakesurethattheFSTUtilitiesisdownloadedonthecomputer.
(http://fieldserver.com/techsupport/utility/utility.php)
ConnectanEthernetcross‐overcablebetweenthePCandProtoCessororconnectthe
ProtoCessorandthePCtotheHub/switchusingastraightcat5cable.
TheDefaultIPAddressoftheProtoCessoris192.168.1.24,SubnetMaskis255.255.255.0.
IfthePCandtheProtoCessorareondifferentIPNetworks,assignaStaticIPAddresstothePC
onthe192.168.1.0network.
Doubleclickonthe“RUIPING”Utility.IftheIPAddressoftheProtoCessormoduleappearson
thescreen,theProtoCessorisrunning.
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CONNECTION TO PROTOCESSOR USING UTILITIE
S
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PV500-43
  PVIIndustries,LLCP.O.Box7124Ft.Worth,TX761111‐800‐433‐5654Page | 6 7/10
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Doubleclickonthedebuggingutility,“RUINET4”(RemoteUserInterface).Thefollowingscreen
willappear:
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Seethe“ProtoCessorMapping”documenttoensurethatthedeviceissetupcorrectlywith
respecttoBaudrate,NodeAddress,andPointswhichareconfiguredinthedevice.
Select“O”forConnectOverviewtoseethenumberofmessagesoneachprotocol.Ifthe
ProtoCessoriscommunicatingcorrectlywiththedevicethenthedisplaywillshowTxandRx
messageswithoutanyerrors.
IfthereareerrorsontheProtoCessorsocketcommunications,thenthepointslistintheCSVfile
willrequireeditinguntiltherearenoerrors.Eachtimethepointsareedited,theCSVwillneed
tobere‐downloadedusingRuinet.
WhencommunicationbetweenthedeviceandtheProtoCessorisestablishedtheFieldSideof
theProtoCessormaybeconnectedtotheappropriatedevice/software.EnsurethattheField
Sideparametersonthedevice/softwarearesetupasperthe“ProtoCessorMapping”
document.
ReadandWritedatafromeachsideandmakesuretheProtoCessorworksasexpected.
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PV500-43
  PVIIndustries,LLCP.O.Box7124Ft.Worth,TX761111‐800‐433‐5654Page | 7 7/10
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IfPWRLEDdoesnotcomeonandLAandLBdon’tflash,calloremailProtoCessorsupport
[email protected].
IfPWRLEDdoesnotcomeonbuttheLAandLBflash,thenthePWRLEDisbroken.
IfLAandLBdon’tstarttoflashtherecouldbeaproblemwiththeProtoCessorandyouneedto
contact[email protected].
IfGP105nevercomesonthenyouneedtocontactProtoCessorsupport.
IfTXandorRXdon’tflash,itmayrepresentaproblemwiththefieldwiringorConfiguration
problemsintheProtoCessoronfieldsideorincorrectpollingparameters(suchasCOMM
propertieslikebaud,parity,andetc).
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TheGatewayisunabletofindoneormorecontrolsintheRS485network.Theindividual
controlsmaynotbeprogrammedwiththecorrectanduniquenodeaddress.Seetherespective
controlmanualfordetails.
TheGatewayhasnocommunicationwiththecontrolsintheRS485network.ChecktheRS485
wiringforcorrectwiringmethod.Seepage2ofthismanualfordetails.
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MoreinformationfortheProtoCessor/ProtoNodecanbefoundat:Web:www.protocessor.com
FieldServerTechnologies,1991TarobCourt,Milpitas,California95035USA
Tel:408‐964‐4433,FAX:408‐262‐9042,Toll‐Free:800‐317‐8319Email:[email protected]
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TROUBLESHOOTING TIP
S