PVI Industries MAXIM User manual

PVI Industries, Incorporated Start-Up of Oil-Fired Water Heaters February 1999
PV 9-A
START-UP OF OIL-FIRED WATER HEATERS
**FOR DETAILED INFORMATION SEE INSTALLATION & MAINTENANCE MANUAL **
1. Visually inspect water heater and components for damage and proper installation.
2. Check all electrical connections for tightness and proper voltage.
3. Check water heater tank to make sure it is full of water. (Remove air through T&P valve).
4. Pull nozzle assembly from burner and check gap settings on electrodes (see I&M).
5. While nozzle is removed, look inside through burner for obstructions.
6. Check fan rotation and purge air from oil pump by bumping motor contactor.
7. Check air shutter setting (guideline on burner tag).
8. Drill hole in vent pipe 12” to 24” from heater flue outlet but below draft regulator
9. (for analysis equipment).
10. Attach voltmeter to controller to record flame signal.
11. Connect a 300-psi gauge to pressure side of oil pump. Connect vacuum gauge to supply side of oil pump (15”
hg maximum allowed).
12. Set oil pressure to pressure on data decal (refer to I&M manual for two stage burner).
13. Check flame signal (should be in range called for by control 14-18 VDC or 4-6 VDC if UV).
14. Check vent draft in stack (should be negative .02” to negative .06” W.C.).
15. Perform flue gas analysis after achieving water temperatures above 120
º
F.
a) Net stack temperature should be 3 00
º
F - 400
º
F on high fire.
b) O2 should be from 4% to 7%. NOTE: Both low and high fire reading.
c) CO2 should be from 10.5% to 12.7%. NOTE: Both low and high fire reading. CO should not
exceed 200 PPM.
d) Smoke should be less than #2.
NOTE: A complete and proper start-up includes checking the operation of all controls and limits (i.e. airflow
switch, LWCO, thermostats, and modulating controls), and filling out the entire start-up report. All
discrepancies should be reported to the PVI Customer Service Department (800-433-5654) from the
job site and detailed on the comment section of the start-up report. Attach notes to report if needed.
Also, please call if you have any questions or need assistance.

PV 9 8/05 817-335-9531 ●800-433-5654 ●FAX [phone] ●www.pvi.com
START-UP REPORT
OIL FIRED NON-CONDENSING WATER HEATERS
MAXIM
®
- TURBOPOWER
®
Warning: Startup must be performed by a qualified service installer, service agency or the gas supplier.
Model Number: Serial Number:
Job Name:
Address:
GENERAL INFORMATION
Restart? Yes No Installation is: New Replacement/Renovation Indoor Outdoor
Primary operating voltage: VAC Voltage from neutral to earth ground: (should be zero)
Lower Thermostat Setpoint: °F Upper Thermostat Setpoint: °F Hi-Limit Setpoint °F
T & P Relief Valve(s) plumbed to a suitable drain? Yes No
WATER HEATER INSTALLATIONS
Type of piping connected to heater: Copper Brass Galvanized
Is there a check valve in the supply water piping? Yes No
Is there a water softener on the cold water supply? Yes No Operational? Yes No
Is there a mixing valve on the hot water supply? If yes; temperature setting: °F No
Is there expansion relief in the cold water supply? If yes, what type: tank valve No
Is there a recirculation loop? Yes Circulating pump horsepower: No
Is there a floor drain in the room? Yes No
VENTING and COMBUSTION AIR
Vent Material: Vent Type: Through-the-roof Through Sidewall
Vent Diameter: inches; Vent Length: feet Does vent have elbows? Yes; Qty No
Does vent have condensate drain? Yes No
Does vent contain any of these devices? Power Vent Draft Inducer Draft Regulator Flue Damper
Combustion air louvers or openings? Yes; Qty: Size: No Interlocked? Yes No
Have direct-ducted combustion air? Yes; duct diameter inches, Duct length feet. No
Duct Material: Does duct have elbows? Yes; Qty No
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PV 9 8/05 817-335-9531 ●800-433-5654 ●FAX [phone] ●www.pvi.com
Model Number: Serial Number:
OIL SUPPLY
Type of OIL: No.1 No.2 Oil Supply Pipe Size: Pump Inlet Pressure/Vacuum: PSI / Hg
Oil Pump Outlet Pressure: PSI Bypass Return Pressure: PSI Two-pipe Return System? Yes No
Remote Oil Pump? Yes No Day Tank Lift in feet Filter/Strainer installed? Yes No
COMBUSTION ANALYSIS
BURNER MODEL NO.: BURNER SERIAL NO.:
(For fixed rate burner, use High Fire column) Low Fire Mid Fire High Fire
Smoke (less than #2)
Carbon Dioxide CO
2
(10-12%)
Oxygen O
2
(4-6%)
Carbon Monoxide CO (less than 200 ppm)
Nitrogen Oxide NO
X
(if available)
Vent Pressure (-.02” to -.06” W.C.)
Gross Vent Temperature °F
less Room Temperature °F
= Net Vent Temperature °F
Important: You must submit the original copy of the completed form to your PVI representative before the
warranty will become effective on this product. Contact Customer Service for assistance at 1-800-433-5654.
Comments:
Service Company Name: Phone:
Service Company Address:
Start-up Performed By: Date:
Customer Representative: Date:
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