Pyxis CR Series User manual

Table of Contents
1 Introducon 2
1.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 uPyxis APP Conguraon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Specicaons 4
3 Unpacking Instrument 5
3.1 Standard Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Oponal Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Installaon 6
4.1 Electrode Installaon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2 Piping ................................................. 7
4.3 Baery Installaon for CR-200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.4 Wiring for CR-300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.5 Connecng via Bluetooth for CR-300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5 Instrument Overview 13
5.1 Test Metal Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.2 Default Sensor Sengs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.3 Conrm 4–20mA Output to MPY using the Calibraon Check Caps . . . . . . . . . . . . . . . 16
5.4 CR-200 Funcon Buons and Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6 Setup and Calibraon with uPyxis® Mobile App 18
6.1 Download uPyxis® Mobile App . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.2 Connecng to uPyxis® Mobile App . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.3 Reading Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.4 Seng Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.5 Datalog Screen for CR-200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7 Setup and Calibraon with uPyxis® Desktop App 23
7.1 Install uPyxis® Desktop App . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.2 Connecng to uPyxis® Desktop App . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.3 Informaon Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.4 Reading Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.5 Seng Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.6 Datalog Screen for CR-200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8 Outputs 27
8.1 4–20 mA Output Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8.2 Communicaon using Modbus RTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
9 Sensor Maintenance and Precauon 27
10 Regulatory Approval 28
11 Contact Us 28

Warranty Informaon
Condenality
The informaon contained in this manual may be condenal and proprietary and is the property of Pyxis
Lab, Inc. Informaon disclosed herein shall not be used to manufacture, construct, or otherwise reproduce
the goods described. Informaon disclosed herein shall not be disclosed to others or made public in any
manner without the express wrien consent of Pyxis Lab, Inc.
Standard Limited Warranty
Pyxis Lab warrants its products for defects in materials and workmanship. Pyxis Lab will, at its opon, repair
or replace instrument components that prove to be defecve with new or remanufactured components
(i.e., equivalent to new). The warranty set forth is exclusive and no other warranty, whether wrien or oral,
is expressed or implied.
Warranty Term
The Pyxis warranty term is thirteen (13) months ex-works. In no event shall the standard limited warranty
coverage extend beyond thirteen (13) months from original shipment date.
Warranty Service
Damaged or dysfunconal instruments may be returned to Pyxis for repair or replacement. In some in-
stances, replacement instruments may be available for short duraon loan or lease.
Pyxis warrants that any labor services provided shall conform to the reasonable standards of technical com-
petency and performance eecve at the me of delivery. All service intervenons are to be reviewed and
authorized as correct and complete at the compleon of the service by a customer representave, or des-
ignate. Pyxis warrants these services for 30 days aer the authorizaon and will correct any qualifying
deciency in labor provided that the labor service deciency is exactly related to the originang event. No
other remedy, other than the provision of labor services, may be applicable.
Repair components (parts and materials), but not consumables, provided during a repair, or purchased
individually, are warranted for 90 days ex-works for materials and workmanship. In no event will the in-
corporaon of a warranted repair component into an instrument extend the whole instrument’s warranty
beyond its original term.
Warranty Shipping
A Repair Authorizaon (RA) Number must be obtained from Pyxis Technical Support before any product can
be returned to the factory. Pyxis will pay freight charges to ship replacement or repaired products to the
customer. The customer shall pay freight charges for returning products to Pyxis. Any product returned to
the factory without an RA number will be returned to the customer. To receive an RMA you can generate a
request on our website at hps://pyxis-lab.com/request-tech-support/.
Pyxis Technical Support
Contact Pyxis Technical Support at +1 (866) 203-8397, [email protected], or by lling out a request for
support at hps://pyxis-lab.com/request-tech-support/.

1 Introducon
The Pyxis CR-200/300 corrosion sensor measures the metal corrosion rate in an aqueous environment based
on the principle of linear polarizaon resistance (LPR). A small polarizaon DC voltage is applied to two test
metal electrodes and the resulng current is measured by the sensor. The polarizaon resistance value is
calculated from the measured current and the applied polarizaon voltage. The metal corrosion rate in the
unit of thousandths of inch per year (or mils per year, MPY) is then determined as:
MP Y =B/Rp (1)
where Rp is the polarizaon resistance (LPR) and B the proporonal constant.
To calculate Rp originated from the electrochemical reacon at the metal water interface, the Pyxis CR-
200/300 sensor subtracts the soluon resistance Rs due to the test soluon conducvity from the total
resistance measured between the two test electrodes. The Pyxis CR-200/300 sensor accurately measures
the test soluon conducvity using the two test electrodes and the bipolar pulse technique, which has been
successfully used in other Pyxis conducvity sensors and handheld meters.
A challenge of using the LPR method to measure corrosion rate below 0.01 MPY is to measure electric
current in the range of pico and nano-amperes. The Pyxis CR-200/300 sensor adapts a range of techniques
that are pracced in our uorometers where low pico ampere current is measured. These techniques in-
clude electromagnec interference shielding, special analog circuit designs, and digital signal processing.
The proporonal constant B has a theorecal value for a given metal type and size. The Pyxis CR-200/300
assumes B equal to 1.24 MPY∙Ω for a 5 cm2mild steel electrode, which is a typical value that has been used
in many LPR corrosion researches. This proporonal constant may be also referred as to the alloy factor of
the test metal and normalized to 1.0 for the steel electrode for convivence. It can be adjusted by the user
to account for variaons in a real applicaon environment.
To determine the corrosion situaon of real process equipment is not a simple maer. The corrosion rates
for various metal surfaces contacng aqueous uids in a process depends on many parameters, including
the corrosivity pertaining to the chemistry of the aqueous uid, physical parameters such as temperature
and the velocity of the uid, and the metallurgical composion of the process equipment itself. Because
of this, the corrosion rate measured by the Pyxis CR-200/300 should not be used alone to predict or assess
the real corrosion rate of the process equipment. Nevertheless, the science of using the LPR technique to
quanfy the corrosion rate has been well established. The corrosion rate measured by the Pyxis CR-200/300
sensor can be used to understand the corrosivity trend of the aqueous uid over a period and its correlaon
to changes in the process parameters.
Measuring corrosion rate using a weight loss corrosion coupon is sll widely pracced in many industry
applicaons. LPR is an instantaneous method compared with the corrosion coupon method. It can indi-
cate a change in corrosion rate in a me scale of a few minutes. In theory, a me averaged corrosion rate
measured by the Pyxis LPR sensor should agree with that from the weight loss coupon method if both are
pracced according to the common pracces known in the industry. For monitoring mild steel corrosion
rate in an industrial cooling water system, one could also treat the LPR metal electrode itself as the weight
loss corrosion coupon and compare the corrosion rate calculated from the weight loss of the electrode to
the averaged LPR corrosion rate in order to calibrate the LPR corrosion rate by adjusng the alloy factor.
The electrochemical noise measurement has long been used to quanfy the localized corrosion or ping
corrosion rate. The Pyxis CR-200/300 sensor measures the short circuit electric current owing through the

electrodes between the two LPR measurements. The Pyxis sensor rst applies a signal process algorithm
to remove high frequency noise in the acquired electrochemical current data for a period of 3 minutes
and then calculates the standard deviaon of the processed data set. The standard deviaon calculated is
scaled to generate a localized corrosion index. In such a scaling, the index value for a 304-stainless steel
electrode immersed in a 10% ferric chloride soluon at 72°F is arbitrarily dened as 100. The real me elec-
trochemical current noise data are graphically displayed in the Pyxis display panel, an oponal item that can
be purchased separately. With the graphic trend, the noise paern and magnitude can be easily analyzed
visually.
1.1 Features
The CR-200 is a baery powered, portable and Bluetooth enabled LPR corrosion sensor for true wireless
connecvity. The CR-200 makes it possible to monitor corrosion at mulple test points, avoiding the com-
plicaons of running power and signal output wires from the sensor to a controller and/or display unit or
data logging unit. The CR-200 sensor can store up to 6-months of data within its PCB that can be wirelessly
transferred as a CSV le using the uPyxis APP for Mobile or Desktop devices.
The CR-300 is a standalone sensor that can be powered by a 24 VDC power source such as an exisng
controller, PLC or DCS network. The output data signals for both general and localized corrosion are oered
in both 4-20mA and RS-485 modbus using the provided 8Pin cables with quick adapters. The CR-300 will
come with one MA-CR Pyxis Bluetooth Adapter allowing the unit to be wirelessly congured and viewed
via the uPyxis APP for Mobile or Desktop devices.
1.2 uPyxis APP Conguraon
The uPyxis App is available for mobile and desktop devices and is used to congure and obtain live sensor
readings, assign the system name, sensor name, metallurgy desired and allows customized corrosion ranges
and alloy factors if desired. The uPyxis APP when connected to the CR-Series sensors oers over 20 of
the most commonly measured metallurgies with pre-loaded default general corrosion rate scale, localized
corrosion index scale and alloy factors based on common applicaon ranges and UNS code. These factors
may be edited as desired by the user within the uPyxis APP to allow for an expanded or reduced scale of
measurement as high as 995 mils per year and alloy factors ranging from 0 to 3, oering a truly customizable
sensor. When the sengs are applied in uPyxis, the sensor will be wirelessly congured to the values
selected by the user. For CR-300, the output signals via 8Pin wire will reect the new ranges assigned to
the device and should be applied to the receiving controller to ensure a direct match and value displayed.
Addional diagnosc informaon is available and can be used for determining the sensor performance and
conformance to calibraon.

2 Specicaons
Table 1. CR Series Specicaons
CR-200 CR-300
Part Number 51006 51007
Power Supply 3.6V ER26500 baery 24VDC, 2W
Output Bluetooth 4.1
(32 ./10 Meters Line of Sight)
4–20 mA & RS-485
(Dual Outputs)
Data Storage 6 months
(@30 minutes per sample) N/A
Dimensions (L ×D)
10.3-inch (260.5 mm) L
0.9 in (23.0 mm) D Lower
1.7 in (43.0 mm) D Upper
11.1-inch (281.5 mm) L
0.9 in (23.0 mm) D Lower
1.7 in (43.0 mm) D Upper
Weight 655 g with baery 687 g
Cable Length N/A 5 . (1.5 m)
(Extension Cables Available)
General Corrosion
Range
(4–20mA Output)
0.001–10.000
(MPY Default Based on Metallurgy Selected in uPyxis)
Max General Corrosion
Range
(4–20mA Output)
0.001–995
(MPY Customizable Via uPyxis)
Localized Corrosion
Range
(4–20mA Output)
0.001–100
(Index Customizable Via uPyxis)
Max Localized Corrosion
Range
(4–20mA Output)
0.001–100
(Index Customizable Via uPyxis)
Conducvity
Compensaon 10 - 10,000 µS/cm
Sample Temperature -20 - 50°C
Reading Interval 3 to 1440 Minutes
(>3 Minutes Required for Localized Corrosion Data)
Resoluon 0.001 MPY
Alloy Factor 0–3
(Adjustable Default Assigned via uPyxis on Metallurgy UNS Code)
Installaon Flow cell with 1-inch NPT
Enclosure Material 304 stainless steel
Working Pressure Up to 100 psi (7 bar)
Temperature Working: -10 - 50 °C Storage: -20 - 70 °C
Protecon IP65
Regulaon CE / RoHS

3 Unpacking Instrument
Remove the instrument and nd the standard accessories from the shipping container as listed below. In-
spect each item for any damage that may have occurred during shipping. Verify that all accessory items are
included. If any item is missing or damaged, please contact Pyxis Lab Customer Service at service@pyxis-
lab.com.
3.1 Standard Accessories
3.1.1 CR-200 Package (P/N: 51006)
• One CR-200 sensor
• One 3.6V ER26500 baery
• One pair of mild steel electrodes (P/N: 51002)
• One pair of copper electrodes (P/N: 51003)
• One 2.0 MPY steel calibraon check cap (P/N: 51010)
• One 0.1 MPY copper calibraon check cap (P/N: 51011)
• One Bluetooth adapter for PC (P/N: MA-NEB)
• User Manual is also available for download at hps://pyxis-lab.com/support/
3.1.2 CR-300 Package (P/N: 51007)
• One CR-300 sensor
• One 5- extension cable terminated with connectors
• One 2- cable with one end terminated with a connector
• One pair of mild steel electrodes (P/N: 51002)
• One pair of copper electrodes (P/N: 51003)
• One 2.0 MPY steel calibraon check cap (P/N: 51010)
• One 0.1 MPY copper calibraon check cap (P/N: 51011)
• One Bluetooth Adapter for CR-300 (P/N: MA-CR)
• One Bluetooth adapter for PC (P/N: MA-NEB)
• User Manual is also available for download at hps://pyxis-lab.com/support/

3.2 Oponal Accessories
The following oponal accessories can be purchased via your Regional Sales contact or Pyxis Customer
Figure 1.
*NOTE*Pyxis Lab does not manufacture LPR electrodes. We provide some electrodes from
Metal Samples as a convenience to our customer base. UNS Codes for each electrode format
are provided in a table on page 9 of this manual. Users may purchase these electrodes
directly from Metal Samples at hps://www.alspi.com/ms.htm.
4 Installaon
4.1 Electrode Installaon
The CR Series sensor is shipped without the electrodes installed. A pair of copper and mild steel electrodes
are included in the package. Follow the steps below to install either pair of electrodes:
1. Remove the O-rings in the electrode package.
2. Place an O-ring to each threaded rod on the sensor.
3. Fasten the electrodes to the threaded rods to slightly compress the O-ring on the boom of the
threaded rod.
4. Clean the electrodes with isopropanol to remove any oil or other foreign materials on the electrode
surfaces.

4.2 Piping
Figure 2. CR Series installaon into the sample ow line
The CR Series should be inserted into a pipe via a 1-inch threaded tee. The corrosion rate measured by the
CR Series sensor may be aected by the posion of the two-test metal electrodes in relaon to the water
ow. The electrodes should be fully immersed in the water sample and away from any turbulence. The
sensor body has three O-ring grooves to allow the 1-inch male NPT thread to be locked at three posions
on the sensor with a compression nut. Thus, the depth of the sensor inseron in the pipe can be adjusted.
For the best performance, the two-test metal electrodes should be installed to be parallel to the ow and
maintain a symmetry between the electrodes with respect to the ow environment as much as possible as
seen in Figure 5. Figures 6 and 7 show the dimensions of the CR-200 and CR-300, respecvely.
Figure 3. CR-200 dimensions in inch (mm)

Figure 4. CR-300 dimensions in inch (mm)
4.3 Baery Installaon for CR-200
The 3.6 V ER26500 baery should be used and is available from Pyxis (P/N: 50730).
Figure 5. ER26500 baery (P/N: 50730)
WARNING
Do NOT use type C alkaline baeries for CR-200. Although type C alkaline baeries are in the same
dimensions as ER26500 lithium, they are 1.5 V nominal voltage baeries. CR-200 will NOT work with
type C alkaline baeries.
See detailed instruconal video (hps://www.youtube.com/watch?v=8LHabJX8Sx0) or follow the steps be-
low to install the ER26500 baery into the CR-200:
1. Loosen the two screws that fasten the baery cover plate (Figure 6).
2. Separate the cover plate from the CR-200 body (Figure 7).
*NOTE*Do NOT twist the cover plate
3. Place an ER26500 baery to the CR-200. Make sure that the posive terminal of the baery is facing
outward (Figure 8).
4. Place the baery cover plate back and fasten the two screws. Please make sure that the at cable
has been fully pushed inside the CR-200 baery compartment and avoid pinching the cable between
the CR-200 body and the cover plate (Figure 9).

Figure 6. Figure 7.
Figure 8. Figure 9.
4.4 Wiring for CR-300
If the power ground terminal and the negave 4–20mA terminal in the controller are internally connected
(non-isolated 4–20mA input), it is unnecessary to connect the 4–20mA negave wire (Gray) to the 4–20mA
negave terminal in the controller. If a separate DC power supply other than that from the controller is
used, make sure that the output from the power supply is rated for 22–26 VDC @ 65mA.
*NOTE*The negave 24V power terminal (power ground) and the negave 4–20mA ter-
minal on the CR-300 sensor are internally connected.
Follow the wiring table below to connect the CR-300 sensor to a controller:
Table 2.
Wire Color Designaon
Red 24V +
Brown 24V Power ground
White General corrosion rate, 4–20mA +
Pink Localized corrosion rate, 4–20mA +
Gray*4–20mA -
Blue RS-485 A
Yellow RS-485 B
Green Shield, earth ground
*Internally connected to the power ground

4.5 Connecng via Bluetooth for CR-300
A Bluetooth adapter (P/N: MA-CR) can be used to connect a CR-300 sensor to a smart phone with the uP-
yxis® Mobile App or a computer with the uPyxis® Desktop App. The power should be sourced from a 24
VDC power terminal of a controller. If a controller is not available, the user may also use Pyxis PowerPACK-1
or PowerPACK-4 as an alternave to both an external power supply and a Bluetooth adapter. PowerPACK
from Pyxis Lab oers external power, Input/Output signal, and Bluetooth connecvity.
Figure 15. Bluetooth connecon to CR-300 sensor

Table 3. Test Metal Electrode Default Sengs
Common Designaon UNS Alloy Factor
Default 4–20mA
General
Corrosion Scale
(MPY)
Default 4–20mA
Localized
Corrosion Scale
(Index)
Aluminum AA1100 A91100 0.94 0–10 0–100
Aluminum AA6061 A96061 0.94 0–10 0–100
Aluminum AA2024 A92024 0.86 0–10 0–100
Cu/Ni - 70/30 C71500 1.50 0–1 0–10
Copper 110 ETP C11000 2.00 0–1 0–10
CDA 687 Aluminum
Brass Arsenical C68700 1.62 0–1 0–10
CDA 642 Aluminum
Silicon Bronze C64200 1.48 0–1 0–10
Arsenical Admiralty
Brass CDA443 C44300 1.67 0–1 0–10
Phosphorized Admiralty
Brass CD445 C44500 1.68 0–1 0–10
Pipe Grade Carbon Steel A135 1.00 0–10 0–100
Mild Steel C1010 G10100 1.00 0–10 0–100
Mild Steel C1015 G10150 1.00 0–10 0–100
Mild Steel C1018-C1020 G10180 1.00 0–10 0–100
Mild Steel C1080 G10800 1.00 0–10 0–100
Stainless Steel 304 S30400 0.89 0–0.5 0–10
Stainless Steel 304L S30403 0.89 0–0.5 0–10
Stainless Steel 316 S31600 0.90 0–0.5 0–10
Stainless Steel 316L S31603 0.90 0–0.5 0–10
Duplex Stainless 2205 -
F51 S31803 0.90 0–0.5 0–10
Duplex Stainless 2507 -
F53 S32750 0.90 0–0.5 0–10
Common Lead L50045 2.57 0–0.5 0–1
*NOTE*Metal electrodes with a dierent length and a slightly dierent diameter may be
used with the CR-200/300 sensor if the electrodes have a 4-40 internal thread and has a
surface are of 5 cm2. The alloy factor for a given metal alloy is proporonal to the surface
area of the electrode. If an electrode with a surface area dierent than 5 cm2(0.736 square
inch) is used, the user will need to calculate the proper alloy factor according to the surface
area and the default 5cm2alloy factor listed above.

5.2 Default Sensor Sengs
The default 4–20 mA current outputs for mild steel are scaled as:
• 4 mA = 0 MPY or 0 localized corrosion index
• 20 mA = 10 MPY (general corrosion)
• 20 mA = 100 Index (localized corrosion)
The sensor is congured to measure the corrosion of mild steel by default. A default alloy factor and output
scales for both general and localized corrosion will be assigned by uPyxis. These values may be altered by
the user if desired. For measuring the corrosion rate of steel, the user just needs to scale 20 mA = 10 MPY
in the controller. Please refer to Secon 5.0 for a list of all metallurgies and preprogrammed default alloy
factors and 4–20mA output scales.
5.3 Conrm 4–20mA Output to MPY using the Calibraon Check Caps
The CR-200 and CR-300 are provided with one 2.0 MPY and one 0.1 MPY- calibraon check/vericaon
caps. These caps are designed to generate a known MPY value when connected to the uPyxis APP and
when the sensor is congured with the uPyxis Default Sengs assigned. These corrosion vericaon caps
will work regardless of which metallurgy is applied to the corrosion sensor and simply establish a known
electrical current to “simulate’ a specic MPY value. When the controller is scaled to match the uPyxis
default sengs, these caps will generate a “TEST” signal to conrm the controller reads properly.
*NOTE*Please note that when conducng a test with the calibraon vericaon caps, the
user should allow up to 15 minutes for the nal corrosion value to stabilize.
Follow the steps below to congure the controller’s 4–20 mA range:
1. Install two new test electrodes (example Steel or Copper)
2. Plug the sensor to the calibraon appropriate calibraon check cap and wait for at least for 15 minutes
to allow the sensor to carry out three complete measurements (Figure 17).
3. Conrm the controller’s analog input 4–20mA scale is programmed correctly so that the corrosion
rate value on the controller matches with the value marked on the calibraon cap.
Figure 17.

5.4 CR-200 Funcon Buons and Indicator Lights
Figure 18.
5.4.1 Powering On/O
Press the ON/OFF buon to turn on the sensor and Bluetooth (Figure 20). The green indicator light on the
le and blue indicator light on the right will turn on for approximately two seconds. Aer the inial startup,
the green indicator light on the le will ash every 5 seconds, connuously, to indicate that the sensor is in
the measurement mode.
Press and hold the ON/OFF buon for 3 seconds to turn o the CR-200. The green indicator light on the
le will stop ashing.
5.4.2 Bluetooth Modes
The CR-200 will startup in the default Beacon mode. This mode allows mulple devices with the uPyxis®
App to view the current readings of the CR-200, however, sengs cannot be changed.
Press and hold the Bluetooth Mode buon on the CR-200 for up to 20 seconds, unl the blue indicator
light turns on, to switch to the Peripheral (Pairing) mode. In this mode, the blue indicator light will begin
ashing unl paired to the uPyxis® App. The blue indicator light will remain solid blue while paired. Only
one device can be paired at a me.
Other manuals for CR Series
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