Quanmax KPC-1590 User manual

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KPC-1590/ 1790 User’s Manual
KPC-1590/1790
15”/17” Industrial Panel PC with Intel® GM45 + ICH9-M
User’s Guide

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KPC-1590/ 1790 User’s Manual
Contact Info: Quanmax Inc.
5F, No. 415, Ti-Ding Blvd. Sec. 2, NeiHu District,
Taipei, Taiwan 114
Tel: [phone]
Fax: [phone]
Visit our site at: www.quanmax.com
© 2009 Quanmax Inc. All rights reserved.
The information in this user’s guide is provided for reference only. Quanmax does not assume any
liability arising out of the application or use of the information or products described herein. This user’s
guide may contain or reference information and products protected by copyrights or patents and does
not convey any license under the patent rights of Quanmax, nor the rights of others.
Quanmax is a registered trademark of Quanmax. All trademarks, registered trademarks, and trade
names used in this user’s guide are the property of their respective owners. All rights reserved. This
user’s guide contains information proprietary to Quanmax. Customers may reprint and use this user’s
guide in other publications. Customers may alter this user’s guide and publish it only after they remove
the Quanmax name, cover, and logo.
Quanmax reserves the right to make changes without notice in product or component design as
warranted by evolution in user needs or progress in engineering or manufacturing technology.
Changes which affect the operation of the unit will be documented in the next revision of this user’s
guide.
Revision Date Edited by Changes
1.0 08/5/2009 SLee Initial Release
1.01 08/24/2009 SLee Packing List Updated
1.02 09/15/2009 SLee HDD & ODD Installation Update
1.03 12/16/2009 SLee Correct RS232/422/485 pin assignment

Content
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KPC-1590/ 1790 User’s Manual
Content
Content.......................................................................................................................3
Figures.......................................................................................................................4
Tables.........................................................................................................................5
Safety Instructions......................................................................................................6
Before You Begin..................................................................................6
When Working Inside a Computer........................................................6
Preventing Electrostatic Discharge.......................................................7
Preface.......................................................................................................................8
How to Use This Guide.........................................................................8
Unpacking.............................................................................................8
Regulatory Compliance Statements......................................................8
Warranty Policy.....................................................................................9
Maintaining Your Computer.................................................................10
Chapter 1 Introduction...........................................................................................13
Overview.............................................................................................13
Product Specifications ........................................................................14
Mechanical Layout..............................................................................15
Chapter 2 Assembly/Disassembly.........................................................................18
Accessing Internal Components.........................................................18
Processor Installation..........................................................................19
Processor Handling .....................................................................20
Installing the CPU........................................................................20
Removing the CPU:.....................................................................21
Cooler Installation...............................................................................22
HDD & ODD Installation......................................................................23
VESA Mounting...................................................................................24
Wall Mounting.....................................................................................25
Panel Mounting...................................................................................26
Chapter 3 Getting Started......................................................................................28
Power Connection ..............................................................................28
Operating System and Drivers............................................................29
Chapter 4 Maintenance and Prevention ................................................................30
Chapter 5 Interface................................................................................................31
External Connectors...........................................................................31

Figures
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KPC-1590/ 1790 User’s Manual
Figures
Figure 1 Mechanical Layout - Front and Side...........................................................15
Figure 2 Mechanical Layout - I/O Panel...................................................................16
Figure 3 Mechanical Dimensions (KPC-1590) .........................................................16
Figure 4 Mechanical Dimensions (KPC-1790) .........................................................17
Figure 5 Removing the rear cover............................................................................18
Figure 6 Mechanical Internal Layout ........................................................................19
Figure 7 Disengage the socket actuator...................................................................20
Figure 8 CPU alignment in Micro-FCPGA Socket (Socket P) ..................................21
Figure 9 Secure the processor in the socket............................................................21
Figure 10 HDD & ODD Installation...........................................................................23
Figure 11 Mounting hole locations............................................................................24
Figure 12 Wall Mounting Demonstrations.................................................................25
Figure 13 Panel Mount Cut-out hole and maximum panel thickness........................26
Figure 14 Panel Mounting........................................................................................27

Tables
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KPC-1590/ 1790 User’s Manual
Tables
Table 1 Specifications...............................................................................................14
Table 2Audio Jacks..................................................................................................31
Table 3 DVI (DVI-I Connector)..................................................................................31
Table 4 HDMI1 (HDMI1 connector)..........................................................................32
Table 5 LAN1 (10/100/1000 Ethernet RJ-45 Connector)..........................................32
Table 6 USB1 (USB2.0 Port 0, 1 Type A Connector)................................................32
Table 7 COM1 RS-232/422/485 (DB9 Male Connector)...........................................33
Table 8 COM2 RS-232 (DB9 Male Connector).........................................................33
Table 9 Digital I/Os (DB9 Female Connector) ..........................................................33

Safety Instructions
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KPC-1590/ 1790 User’s Manual
Safety Instructions
Before You Begin
Before handling the product, read the instructions and safety guidelines on the
following pages to prevent damage to the product and to ensure your own personal
safety. Refer to the “Advisories” section in the Preface for advisory conventions used
in this user’s guide, including the distinction between Warnings, Cautions, Important
Notes, and Notes.
Always use caution when handling/operating a computer. Only qualified,
experienced, authorized electronics service personnel should access the
interior of a computer. The power supplies produce high voltages and
energy hazards, which can cause bodily harm.
Use extreme caution when installing or removing components. Refer to the
installation instructions in this user’s guide for precautions and procedures.
If you have any questions, please contact Quanmax Post-Sales Technical
Support.
WARNING
High voltages are present inside the chassis when the unit’s power cord is plugged into
an electrical outlet. Turn off system power, turn off the power supply, and then
disconnect the power cord from its source before removing the chassis cover. Turning off
the system power switch does not remove power to components.
When Working Inside a Computer
Before taking covers off a computer, perform the following steps:
1. Turn off the computer and any peripherals.
2. Disconnect the computer and peripherals from their power sources or
subsystems to prevent electric shock or system board damage. This does not
apply when hot swapping parts.
3. Follow the guidelines provided in “Preventing Electrostatic Discharge” on the
following page.
4. Disconnect any telephone or telecommunications lines from the computer. In
addition, take note of these safety guidelines when appropriate:

Safety Instructions
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KPC-1590/ 1790 User’s Manual
To help avoid possible damage to system boards, wait five seconds after
turning off the computer before removing a component, removing a system
board, or disconnecting a peripheral device from the computer.
When you disconnect a cable, pull on its connector or on its strain-relief loop,
not on the cable itself. Some cables have a connector with locking tabs. If you
are disconnecting this type of cable, press in on the locking tabs before
disconnecting the cable. As you pull connectors apart, keep them evenly
aligned to avoid bending any connector pins. Also, before connecting a cable,
make sure both connectors are correctly oriented and aligned.
CAUTION
Do not attempt to service the system yourself except as explained in this user’s guide.
Follow installation and troubleshooting instructions closely.
Preventing Electrostatic Discharge
Static electricity can harm system boards. Perform service at an ESD workstation
and follow proper ESD procedure to reduce the risk of damage to components.
Quanmax strongly encourages you to follow proper ESD procedure, which can
include wrist straps and smocks, when servicing equipment.
You can also take the following steps to prevent damage from electrostatic
discharge (ESD):
When unpacking a static-sensitive component from its shipping carton, do not
remove the component’s antistatic packing material until you are ready to install
the component in a computer. Just before unwrapping the antistatic packaging,
be sure you are at an ESD workstation or grounded. This will discharge any
static electricity that may have built up in your body.
When transporting a sensitive component, first place it in an antistatic container
or packaging.
Handle all sensitive components at an ESD workstation. If possible, use
antistatic floor pads and workbench pads.
Handle components and boards with care. Don’t touch the components or
contacts on a board. Hold a board by its edges or by its metal mounting bracket.
Do not handle or store system boards near strong electrostatic, electromagnetic,
magnetic, or radioactive fields.

Preface
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KPC-1590/ 1790 User’s Manual
Preface
How to Use This Guide
This guide is designed to be used as step-by-step instructions for installation, and as
a reference for operation, troubleshooting, and upgrades.
NOTE
Driver downloads and additional information is available under Downloads on our web site:
www.quanmax.com.
Unpacking
When unpacking, follow these steps:
1. After opening the box, save it and the packing material for possible future
shipment.
2. Remove all items from the box. If any items listed on the purchase order
are missing, notify Quanmax customer service immediately.
3. Inspect the product for damage. If there is damage, notify Quanmax
customer service immediately. Refer to “Warranty Policy” for the return
procedure.
Regulatory Compliance Statements
This section provides the FCC compliance statement for Class A devices.
FCC Compliance Statement for Class A Devices
The product(s) described in this user’s guide has been tested and found to comply
with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the user’s guide, may cause harmful

Preface
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KPC-1590/ 1790 User’s Manual
interference to radio communications. Operation of this equipment in a residential
area (domestic environment) is likely to cause harmful interference, in which case
the user will be required to correct the interference (take adequate measures) at
their own expense.
Changes or modifications not expressly approved by Quanmax could void the user's
authority to operate the equipment.
NOTE
The assembler of a personal computer system may be required to test the system
and/or make necessary modifications if a system is found to cause harmful
interference or to be noncompliant with the appropriate standards for its intended use.
Warranty Policy
Limited Warranty
Quanmax Inc.’s detailed Limited Warranty policy can be found under Support at
www.quanmax.com. Please consult your distributor for warranty verification.
The limited warranty is void if the product has been subjected to alteration, neglect,
misuse, or abuse; if any repairs have been attempted by anyone other than
Quanmax or its authorized agent; or if the failure is caused by accident, acts of God,
or other causes beyond the control of Quanmax or the manufacturer. Neglect,
misuse, and abuse shall include any installation, operation, or maintenance of the
product other than in accordance with the user’s guide.
No agent, dealer, distributor, service company, or other party is authorized to change,
modify, or extend the terms of this Limited Warranty in any manner whatsoever.
Quanmax reserves the right to make changes or improvements in any product
without incurring any obligation to similarly alter products previously purchased.
Return Procedure
For any Limited Warranty return, please contact Support at www.quanmax.com and
login to obtain a Return MaterialAuthorization (RMA) Number. If you do not have an
account, send an email to [e-mail] to apply for one.
All product(s) returned to Quanmax for service or credit must be accompanied by a
Return MaterialAuthorization (RMA) Number. Freight on all returned items must be
prepaid by the customer who is responsible for any loss or damage caused by

Preface
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KPC-1590/ 1790 User’s Manual
common carrier in transit. Returns for Warranty must include a Failure Report for
each unit, by serial number(s), as well as a copy of the original invoice showing the
date of purchase.
To reduce risk of damage, returns of product must be in a Quanmax shipping
container. If the original container has been lost or damaged, new shipping
containers may be obtained from Quanmax Customer Service at a nominal cost.
Quanmax owns all parts removed from repaired products. Quanmax uses new and
reconditioned parts made by various manufacturers in performing warranty repairs
and building replacement products. If Quanmax repairs or replaces a product, its
warranty term is not extended.
Shipments not in compliance with this Limited Warranty Return Policy will not be
accepted by Quanmax.
Limitation of Liability
In no event shall Quanmax be liable for any defect in hardware, software, loss, or
inadequacy of data of any kind, or for any direct, indirect, incidental, or
consequential damages in connection with or arising out of the performance or use
of any product furnished hereunder. Quanmax’s liability shall in no event exceed the
purchase price of the product purchased hereunder. The foregoing limitation of
liability shall be equally applicable to any service provided by Quanmax or its
authorized agent.
Maintaining Your Computer
Environmental Factors
Temperature
The ambient temperature within an enclosure may be greater than room
ambient temperature. Installation in an enclosure should be such that the
amount of air flow required for safe operation is not compromised.
Consideration should be given to the maximum rated ambient temperature.
Overheating can cause a variety of problems, including premature aging and
failure of chips or mechanical failure of devices.
If the system has been exposed to abnormally cold temperatures, allow a
two-hour warm-up period to bring it up to normal operating temperature before
turning it on. Failure to do so may cause damage to internal components,
particularly the hard disk drive.
Humidity

Preface
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KPC-1590/ 1790 User’s Manual
High-humidity can cause moisture to enter and accumulate in the system. This
moisture can cause corrosion of internal components and degrade such
properties as electrical resistance and thermal conductivity. Extreme moisture
buildup inside the system can result in electrical shorts, which can cause
serious damage to the system.
Buildings in which climate is controlled usually maintain an acceptable level of
humidity for system equipment. However, if a system is located in an unusually
humid location, a dehumidifier can be used to maintain the humidity within an
acceptable range. Refer to the “Specifications” section of this user’s guide for
the operating and storage humidity specifications.
Altitude
Operating a system at a high altitude (low pressure) reduces the efficiency of
the cooling fans to cool the system. This can cause electrical problems related
to arcing and corona effects. This condition can also cause sealed components
with internal pressure, such as electrolytic capacitors, to fail or perform at
reduced efficiency.
Power Protection
The greatest threats to a system’s supply of power are power loss, power spikes,
and power surges caused by electrical storms, which interrupt system operation
and/or damage system components. To protect your system, always properly
ground power cables and one of the following devices.
Surge Protector
Surge protectors are available in a variety of types and usually provide a level
of protection proportional with the cost of the device. Surge protectors prevent
voltage spikes from entering a system through the AC power cord. Surge
protectors, however, do not offer protection against brownouts, which occur
when the voltage drops more than 20 percent below the normal AC line voltage
level.
Line Conditioner
Line conditioners go beyond the over voltage protection of surge protectors.
Line conditioners keep a system’sAC power source voltage at a fairly constant
level and, therefore, can handle brownouts. Because of this added protection,
line conditioners cost more than surge protectors. However, line conditioners
cannot protect against a complete loss of power.

Preface
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KPC-1590/ 1790 User’s Manual
Uninterruptible Power Supply
Uninterruptible power supply (UPS) systems offer the most complete protection
against variations on power because they use battery power to keep the server
running whenAC power is lost. The battery is charged by theAC power while it
is available, so when AC power is lost, the battery can provide power to the
system for a limited amount of time, depending on the UPS system.
UPS systems range in price from a few hundred dollars to several thousand
dollars, with the more expensive unit s allowing you to run larger systems for a
longer period of time when AC power is lost. UPS systems that provide only 5
minutes of battery power let you conduct an orderly shutdown of the system,
but are not intended to provide continued operation. Surge protectors should be
used with all UPS systems, and the UPS system should be Underwriters
Laboratories (UL) safety approved.
CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED BYAN INCORRECT TYPE.
DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS

Chapter 1
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KPC-1590/ 1790 User’s Manual
Chapter 1
Introduction
Overview
The KPC-1590/1790 Panel PCs is supporting the latest Intel® 45nm Core 2 Duo
processor with the high integration of the Intel® GM45/ ICH9M chipset. Featured are
DDR3 SODIMM up to 2GB, Intel® GMA 4500MHD supports DirectX 10 and Shader
Model 4.0. Storage includes a 2.5" SATA hard drive or a solid-state drive (SSD), and
slim optical drive. Supported interfaces include a GbE LAN, HD audio, 2x serial ports,
USB 2.0 ports, DVI-I and HDMI, thus easily meeting a broad range of customer
requirements.
The KPC series provide a compact, high performance human-machine interface, with
optimal shock, vibration and temperature resistance for tough industrial demands.
Check list
Check the contents of the carton box:
1x Panel PC
1x Panel Mounting Kits (with screw bag)
1x Drivers/ Manual CD
1x Quick Installation Guide
1x Power Cord (optional)
1x Wall Mounting Kits (optional)
1x DC Power Adapter (optional)
1x Wi-Fi antenna (optional)
Features
15”/ 17" TFT LCD Display with Resistive 5-wire TouchScreen
CPU Support
Intel® Core™2 Duo Processor T9400 (6M Cache, 2.53 GHz, 1066 MHz FSB)
Intel® Core™2 Duo Processor P8400 (3M Cache, 2.26 GHz, 1066 MHz FSB)
Intel® Celeron® Processor 575 (1M Cache, 2.00 GHz, 667 MHz FSB)
Intel® Graphics Media Accelerator 4500MHD supports
IP65 approved front bezel
1x GbE, 2x COMs, 2x USB ports, Digital I/Os
DVI-I, HDMI, HD Audio

Chapter 1
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KPC-1590/ 1790 User’s Manual
Product Specifications
KPC-1590 KPC-1790
System
CPU Intel® Core™2 Duo Processor T9400 (6M Cache, 2.53 GHz, 1066 MHz FSB)
Intel® Core™2 Duo Processor P8400 (3M Cache, 2.26 GHz, 1066 MHz FSB)
Intel® Celeron® Processor 575 (1M Cache, 2.00 GHz, 667 MHz FSB)
Chipset Intel® GM45 + ICH9-M
Memory 1 x DDR3 800/1066MHz SO-DIMM Socket, up to 2 GB
Internal Storage 1x 2.5” SATA HDD or 1x SSD
1x Slim DVD-ROM
Cooling
CPU and system fan
Material
Aluminum front bezel & SECC chassis
I/Os 1x GbE, RJ-45
2x USB 2.0
1x HDMI
1x DVI-I
2x COMs with 5V/12V Power Selection
(COM1 RS-232/422/485, COM2 RS-232)
4x Digital Input/Output, DB-9 female Connector
1x Power On/Off Switch
1x Power Connector
7.1 channel Audio Jacks
(Line Out, Line In, Mic In, Side Surround, CEN/LFE Output, Back Surround)
2x RCA Audio Jacks (2W+2W Amplifier)
LCD Display
Display type & size 15” LED 17” LED
Brightness
350 cd/m²
350 cd/m²
Resolution
XGA (1024x768)
SXGA (1280 x 1024)
Touch Screen 5-wire Resistive Type
Wireless LAN Wireless LAN 802.11b/g (optional)
Environmental
Temperature
Operating: 0˚C to 60˚C (CF, SSD), 0˚C to 50˚C (2.5” HDD)
Storage: 0˚C to 70˚C, 10%-85% rel. hum., non-condensing
Shock Operating: 10 g / 11ms; Storage: 30 g / 11ms (half-sine)
Viberation Operating (IEC 68-2-64 Fh): 5-500Hz, 1 g (rms) / 3-axes
Storage (IEC 68-2-6 Fc): 5-500Hz, 2 g (rms) / 3-axes
Size and weight
Dimensions 410 x 315 x 82 mm (W x H x D) 442 x 354 x 91 mm (W x H x D)
Weight 5.9 kg 8.2kg
Power Input AC 100-240V(Optional DC-12V or DC-24V)
Mounting Type Wall, VESA, Panel Mount
Compliant CE, FCC Class A, IP65 front bezel
Table 1 Specifications

Chapter 1
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KPC-1590/ 1790 User’s Manual
Mechanical Layout
Front and Side Panel
Figure 1 Mechanical Layout - Front and Side
WARNING
Be sure not to block any air vents on the computer. Blocked air vents can cause thermal
problems.
I/O Panel

Chapter 1
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KPC-1590/ 1790 User’s Manual
Figure 2Mechanical Layout - I/O Panel
Mechanical Dimensions
Figure 3 Mechanical Dimensions (KPC-1590)

Chapter 1
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KPC-1590/ 1790 User’s Manual
Figure 4 Mechanical Dimensions (KPC-1790)

Chapter 2
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KPC-1590/ 1790 User’s Manual
Chapter 2
Assembly/Disassembly
Accessing Internal Components
WARNING
Before opening your system, make sure to turn it off and disconnect the power
sources to prevent electric shock or system damage. And wait 3 to 5 minutes to let the
computer cool before removing the computer cover.
Follow the procedure described below to access the system's internal components.
1) Place the system front-side-down on a soft material to prevent marking or
scratching of the front panel. Remove the screws securing the rear panel of the
chassis as shown.
Figure 5 Removing the rear cover

Chapter 2
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KPC-1590/ 1790 User’s Manual
2) Remove the rear cover. Note the locations of the internal components of the
system.
Figure 6 Mechanical Internal Layout
NOTE
The system was equipped with SO-DIMM DDR3-RAM. We suggest do not install or remove
the RAM by yourself.

Chapter 2
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KPC-1590/ 1790 User’s Manual
Processor Installation
Processor Handling
Carefully follow the steps below in order to prepare the CPU for installation:
1. Remove processor from packaging.
2. Handle the CPU by grasping the substrate edges only with thumb and
forefinger.
CAUTION
DO NOT TOUCH PROCESSOR CONTACTS TO PREVENT DAMAGING
THE CPU.
Installing the CPU
Carefully follow the steps below in order to install the CPU:
1. Check and confirm that you are installing the correct CPU type.
2. Using a screwdriver, disengage (open) the socket actuator, as shown in figure
below.
Figure 7 Disengage the socket actuator
3. Align the gold triangle on the CPU with the similar marking on the socket (see
Figure below). If the processor does not drop completely into the socket, turn the
socket actuator to the open position until the processor drops completely in.