Quatreau SmartTap User manual

BOILING
CHILLED
SPARKLING
tT
Collection
INSTALLATION GUIDE

C O NTE N T S
————————————————————
INSTALLATION GUIDE
————————————————————
CONTENTS
1. Pre-Installation check list
2. Unpacking and checking your
equipment
3. Installing the SmartTap™
4. Installing the Type AA (airgap) drain off
device
5. Cutting in the ventilation for the chiller
unit
6. Installing the Mains water supply and
the QST553-B (boiler)
7. Installing the CS20 (chiller carbonator)
———————————--------———————
#1 PRE-INSTALLATION CHECK LIST
————————————————————
1.1 Mains Cold Water
An isolated 1/2” lever ball valve (ideally
fixed to top front right hand side wall of
cupboard, set back 6” from door, 20”
up from base).
Min recommended operating pressure
3Bar / 45psi
Max recommended operating
pressure 4Bar / 60psi
1.2 Drainage
Trapped upstand (washing machine
type) (Ideally located back left hand
side of upboard so that it doesn’t
sterilise the floor space of the
cupboard)
1.3 Power
The system requires 2 x 15amp sockets
or one double socket (ideally fixed
front left hand side of cupboard, set
back 6” from door, 20” up from base).
1.4 Tools required
Jigsaw to cut ventilation into the
cupboard base.
Drill and bits suited to the worksurface
a. SmartTap™ 1 x 30mm core bit (or
closest match)
b. SmartTap™ with Drainer 1 x 150mm
core bit (or closest match)
1.5 John Guest Fittings
Refer to https://www.johnguest.com/
speedfit/product/cts-jg-twist-lock-
fittings/end-cap/
————————————————————
SANITATION AND FILTER
————————————————————
Sanitation and Filter Change
Procedure
1.

P R E I NSTA L LATION C H E C K L I S T
———————————————————————————————--------—————————
TYPICAL INSTALL - QUATREAU SMARTTAP™ STANDALONE
———————————————————————————————--------—————————
———————————————————————————————--------—————————
TYPICAL INSTALL - QUATREAU SMARTTAP™ WITH DRIP TRAY
———————————————————————————————--------—————————
Shown here with tap over
adjacent cupboard for
clarity. When installing the tap
will sit above the equipment
Shown here with tap over
adjacent cupboard for
clarity. When installing the tap
will sit above the equipment
3
4

————————————————————
#2 UNPACKING YOUR EQUIPMENT
————————————————————
2.1 If your system’s protective packing
is damaged upon delivery you
should photograph the damage
and remove the contents for
inspection before signing the
delivery note. There will 2 or 3 boxes
depending on the model you have
purchased.
2.1.1 Quatreau SmartTap™ (faucet)
2.1.2 Quatreau Boiler
2.1.3 Quatreau Chiller / Chiller Carbonator
2.2 Open and inspect the Quatreau
SmartTap™ to inspect the
components and installation kit. Use
the packaging to prevent damaged
until ready to fit to work surface.
2.3 Open the top of the Quatreau
Boiler (QST553-B) box and remove
the top protective layer. You will see
two protruding opaque stems, be
careful not to damage these outlets.
2.4 Cut down each side of the box
to reveal the system so that you
don’t have to lift it out of the box. The
boiler will be installed on the
right-hand side of the cupboard
after you’ve installed the SmartTap™.
This item weighs 44lbs. Please take
care when moving or lifting, the
sides and corners are hard and will
damage furniture if knocked.
2.5 Leave the system on the protective
packaging until ready to install.
2.6 Open and inspect the chiller
carbonator, leave in its base until
ready to install.
————————————————————
————————————————————
#3 INSTALLING THE QUATREAU
SMARTTAP™
————————————————————
3.1 NOTE THAT THE TAP MUST BE
SITED ABOVE OR ADJACENT
TO THE QST553-B (BOILER
CONTROL UNIT), CLOSE
ENOUGH SO THAT THE
COMMUNICATION CABLE
FROM THE SMARTTAP™ IS
NOT STRETCHED WHEN IT
PLUGS INTO THE BACK LEFT
SIDE OF THE BOILER.
————————————————————
3.2 THE QUATREAU SMARTTAP™ will come
as a stand-alone tap or integrated
into a drip-tray. With the relevant
cutting template enclosed with your
product choose the most suitable
position for the tap.
3.3 Depending upon the surface you will
need special cutting equipment. For
granite or marble a diamond tipped
core bit will be required. For wood or
MDF or polymer type surface a
wood bit will normally be adequate.
Always check with the worksurface
manufacturer and ask what type of
bit can be used.
3.4 Decide where the tap is going to sit.
Note that the control panel on the
drip tray is on the right-hand side of
the tap. Ensure that the location you
choose is suitable and that you can
reach the controls without needing
to stretch whilst ensuring that the user
will not have to reach through the
stream of water to operate the tap.
Your kitchen design will of course
dictate where you can install it
safely.
INSTA L L A T ION

3.5 We typically site the standalone tap
on the right hand side of the sink with
the spout farthest away (at the back)
from the user or to the back of the
sink in a front to back orientation.
Before you start cutting ensure that
you have set up a jig or a template
device to prevent the drill bit moving
when you cut.
3.6 If installing the integrated drip tray
(QST-D) locate it centre of worktop,
with controls to the right-hand side.
3.7 Once the hole(s) is prepared,
remove any rough edges or bits of
wood and place the tap carefully
into the hole ensuring that the
comms cable is dropped into the
hole first to prevent damage.
3.8 Run a bead of silicone around the
edge of the holes or around the
edge of the tap base unit and
carefully place the SmartTap into the
worksurface ensuring that the
comms cable is hanging free
underneath the worksurface.
3.9 Using the fixing nut (and washer if
required) provided gently tighten to
underside of the worksurface to
prevent the tap base (or drip tray)
from moving. Once secure remove
any excess silicon using a wet finger
to run around the edges pushing
into the corners to create a smooth
finish.
————————————————————
THE COMMS CABLE CONNECTS
INTO THE BACK-LEFT SIDE OF
THE QST553-B. IT’S ESSENTIAL
THAT THE QST553 IS LOCATED
CLOSE TO THIS CABLE WITHOUT
CAUSING IT TO STRETCH.
————————————————————
————————————————————
#4 INSTALLING THE TYPE AA (AIRGAP)
DRAIN
————————————————————
This device prevents reverse
contamination into the boiling water from
the drain.
4.1 Open the drain off kit and type AA
connection found in the installation
kit. Be careful not to lose any parts.
Locate a suitable position on a
trapped upstand (above the water
trap)
4.2 Place the O-ring in the recess
around where the blade and place
saddle clamp in a position where
you can access the cutting device.
4.3 Fix in place and connect the elbow,
check-valve and finally the AA
airgap fitting and check it fits. The
top of the AA airgap should be at
least 6” below the worksurface to
ensure a fall when it is connected to
the VenturiT™ onto the SmartTap™
boiling pipe approx. 4-6” below the
worksurface (this comes later).
4.4 When you are happy that the parts
all fit and the airgap fitting is fixed
pointing directly upwards, remove
components and use the piercing
blade or a drill to cut through the
waste pipe. This part connects to the
internal thread on the saddle clamp.
Once cut, remove this cutting
device completely and discard.
4.5 Now assemble the drain off kit with
the elbow, check valve and AA
fitting tightening all the collars to
create a firm fix. The check valve
and the airgap create 2 different
forms of back flow prevention.
INSTA L L A T ION

————————————————————
#5 INSTALLING THE VENTILATION FOR
THE CHILLER UNIT
————————————————————
Ventilation will ensure your chiller
performs to its specification. Failure to
install this will void the warranty on this
module.
5.1 Inside the packing you will find
cutting templates. Chose the CS20
base and front grill.
5.2 Drop the kick board and check
underneath the left side of the
cupboard for any pipes or electrical
wires that may be in the way. Ensure
they are moved before starting to
cut the ventilation.
5.3 locate base cutting template inside
the left side of the cupboard, mark
the 4 corners and cut the ventilation
hole into the base.
5.4 install the vent kit steel angle piece
provided and insert the vent duct so
that it runs to the front of the
cupboard. Mark off the point where
it crosses the kickboard and cut to
length using a suitable hand saw.
5.5 Using the template for the kick board
vent grill mark the location for the
screws and cut out area and cut
out.
5.6 Fix grill to front and replace the kick
board so that it marries up with the
vent duct.
————————————————————
————————————————————
#6 CONNECTING WATER SUPPLY
————————————————————
6.1 Connect the John Guest 1/2” - 1/4”
reducer from the installation kit to the
cold isolation valve
6.2 Connect the blue ¼” tube found in
the installation kit to this ¼”
connection on the mains supply
(push in firmly) then cut it at a length
that extends to the front of the
cupboard where the Boiler inlet will
sit.
6.3 Attach the ¼” isolator valve from the
fitting kit and add a 6” piece of blue
pipe onto its outlet.
6.4 Now slide the QST553-B (the boiler)
into place on the right side of the
cupboard. Connect the ¼” pipe
from the isolator into the front
right-hand side port.
6.5 Now turn on the mains water supply
and open the isolator, check the
connections are Water-tight.
6.6 In your installation kit you will find a
length of silicon hose with a
VenturiT™ connector. Connect the
shortest length (above the T) to either
of the 2 pipes protruding from the
base of the spout ensuing you have
located the spring clip first. NOTE
Only push the silicon upwards onto
the pipe – do not pull the pipe down
to join it or you’ll risk disconnecting it
from the spout tip.
6.7 Connect the other end to the rear
spigot sticking up at the back of the
boiler unit. Do this by cutting the
length back so that you don’t have
too much pipe in use. The run should
be as log as necessary to make a
INSTA L L A T ION

smooth connection without
stretching the pipe. Use the spring
clips to secure in place.
6.8 The other pipe that comes out of the
venturiT™ should now be connected
to the top of the Type AA airgap
drain. Cut it back if to a sensible
length but not so short that it is
stretched. The pipe should run down
hill so that water can escape by
gravity.
6.9 Using the final piece of silicon in the
fitting kit connect the front spigot (this
feeds chilled and sparkling water) to
the remaining pipe coming from the
spout – remember to push up onto
the pipe - don’t pull it down.
————————————————————
DO NOT TURN ON THE POWER
This step is handled in the commissioning
guide.
NOTE
The venturiT™ is a unique device that
enables the boiler to vent itself to drain.
During the heating cycles, water
expansion would otherwise push boiling
water out of the spout without activating
the boiling function. It’s essential to install it
running the pipe down-hill.
NOTE
If using an RO system you must ensure it
delivers water at 45-60psi at all times. You
may need to add a pump to ensure the
optimum psi is supplied to the Quatreau
system.
During commissioning use only mains
water then convert to RO once the system
has been set up and commissioned.
————————————————————
————————————————————
#7 INSTALLING THE QUATREAU CHILLER
CARBONATOR
————————————————————
7.1 Site the chiller unit to the eft of the
Boiler over the ventilation duct
7.2 Use the 1/4” PE pipe provided to
interconnect the QST553-B and CS20
units as follows.
7.2.1 H2O OUT on the 553-B into WATER IN
on the chiller
7.2.2 CO2 OUT on the 553-B into CO2 GAS
IN on the chiller
7.2.3 SODA WATER OUT on the chiller to
CARB IN on the 553-B
7.3.4 STILL WATER OUT on the chiller to
CHILLED IN on the 553-B
————————————————————
NOTE
Inside the fitting kit are 4 ¼” stem elbows
that can be inserted into the chiller to
make it easier to install the
interconnections without kinking the pipe
NOTE
Ensure that you leave a 1” gap around the
sides of the chiller unit - this enables
ventilation and air movement without
which the system will not chill correctly.
DO NOT TURN ON THE POWER
TO THE CHILLER OR DAMAGE
WILL OCCUR.
This step is covered in the commissioning
guide.
End of installation guide. Now refer to
commissioning guide.
————————————————————
INSTA L L A T ION

IMPORTANT INFORMATION
TECHNICAL DETAIL QUATREAU 553-B QUATREAU CS20 CHILLER CARBONATOR
POWER REQUIREMENTS 1 x 15Amp socket 1 x 15Amp socket
(RCD Protected)
VOLTAGE 110V 110V
WATTAGE
Max consumption 1.5KW 200W
Standby consumption 80W 0W
START UP TIME 10 minutes 10 minutes
MAX WORKING PRESSURE 4Bar / 60psi 4Bar / 60psi
CO2 CAPACITY CS20 = 20ltrs/h at 4C
NAME OF INSTALLING ENGINEER ..................................................................
INSTALLATION DATE ..................................................................
INSTALLATION NOTES
Mains cold water pressure? .................................................. psi
Flow rate from mains supply ? .................................................. ltr/min
Hardness of mains cold water? .................................................. gpg
If hardness is above 10gpg has a OneStop Plus™
scale reduction filter been installed? .................................................. y/n
For further details visit
https://www.globalwatersolutions.com/
products/water-treatment/onestop-plus/
Has the type AA airgap drain off device been installed
in accordance with the instructions? .................................................. y/n
INSTA L L A T ION

————————————————————
#1 SANITATION AND FILTER
CHANGE PROCEDURE
To sterilize the boiler and chiller system
and change filter at service intervals use
the following procedure.
NOTE: Should tests for micro-organisms
reveal high colony counts from the chiller,
run this santisation application whenever
required, at all service intervals and with
every installation. For installers you may
to choose to chlorinate Chillers before
delivery to site for additional contact time
thereby eliminating bug counts.
Isolate the water running to the 553-B
Run chilled and boiling water at the
tap to ensure no water is coming out
Unscrew stainless steel filter housing
taking care not to spill the water as it
comes loose. (use a cloth) Carefully
unscrew the filter attached inside by
unscrewing the plastic rim.
Pour out the water and remove the
filter – then add some water and add
a capful or two of Milton sterilising
fluid or chlorine so that you have a
5ppm dilution approx.
Refit the housing to the system and
activate the water supply.
Run the water through the boiling
chilled and sparkling function until
you can smell chlorine in the water.
Isolate water, runoff pressure through
chilled / boiling function then remove
the stainless housing again.
Half-empty the water and insert the
F-PRO Block carbon filter (remove
wrapper) into the housing so it bobs
up and sticks out of the top.
Offer the housing back up to the
filter head so that the filter lines up
with the internal thread.
Holding the filter by the top rim only
(not the carbon) carefully screw it up
into its socket and tighten using
fingers only
Now refit the filter housing carefully
until hand tight.
Ideally you will leave the chlorine in
the chiller unit for a good 15 minutes
before flushing through
When ready switch the water supply
back on and run off a few glasses
through the chiller until it clears.
Repeat with the boiler and carbonator.
A residual taste isn’t a bad thing – it
will disappear after a few glasses of
water but will maintain a sanitising
effect
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
SANITATION AND FILTER