R. Beck Maschinenbau ML-120 User manual

TRANSLATION OF THE ORIGINAL VERSION
Reinhold Beck Maschinenbau GmbH
Im Grund 23 | DE -72505 Krauchenwies
Tel.: [phone] / 962 978 - 0 | Fax: [phone] / 962 978 - 90
E-Mail: [e-mail] | Web: https://www.beck-maschinenbau.de
Operating Manual
Mobile Lifter Type ML-120
Ergonomic Vacuum Lifter & Handling Device for large panels
Valid for:
Mobile Lifter Type ML-120

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Space for notes:

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Reinhold Beck Maschinenbau GmbH
Im Grund 23, DE 72505 Krauchenwies
Phone: [phone]
Fax: [phone]
Handover Certificate
Machine type:
Machine no.:
Construction year:
Customer address (location of the machine):
Name:
Street:
Postcode/City:
Phone:
E-mail:
Warranty:
On the basis of our Terms and Conditions of Sale, Delivery and Payment of the respective current status, we
assume a warranty of 12 months, calculated from the day of delivery, for material defects and defects of title
in connection with the delivery for the above-mentioned machine.
Warranty claims:
Warranty claims against R. Beck Maschinenbau GmbH are only valid if this handover declaration has been
completed, signed and handed over to R. Beck Maschinenbau GmbH and the machine has been properly put
into operation.
Important: Please read and follow the instructions in chapter 1 ”Liability and Warranty“.
Confirmation of the buyer:
✓The machine described above was purchased by the buyer.
✓The machine was handed over with the corresponding operating manual,
edition: ____________________________
✓The contents of the operating manual are acknowledged by the buyer.
✓Persons who are commissioned to work on this machine will be provided with the operating manual and
will receive safety training.
_________________________ ___________________ _______________________________
Name and position Date Signature of the customer
Address of the dealer (company stamp):
The machine, including the operating manual, was
handed over to the buyer and installed according to
the specifications in the operating manual.
_________________ _________________________
Date Signature - Customer Service

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Space for notes:

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Reinhold Beck Maschinenbau GmbH
Im Grund 23, DE 72505 Krauchenwies
Phone: [phone]
Fax: [phone]
Handover Certificate
Machine type:
Machine no.:
Construction year:
Customer address (location of the machine):
Name:
Street:
Postcode/City:
Phone:
E-mail:
Warranty:
On the basis of our Terms and Conditions of Sale, Delivery and Payment of the respective current status, we
assume a warranty of 12 months, calculated from the day of delivery, for material defects and defects of title
in connection with the delivery for the above-mentioned machine.
Warranty claims:
Warranty claims against R. Beck Maschinenbau GmbH are only valid if this handover declaration has been
completed, signed and handed over to R. Beck Maschinenbau GmbH and the machine has been properly put
into operation.
Important: Please read and follow the instructions in chapter 1 ”Liability and Warranty“.
Confirmation of the buyer:
✓The machine described above was purchased by the buyer.
✓The machine was handed over with the corresponding operating manual,
edition: ____________________________
✓The contents of the operating manual are acknowledged by the buyer.
✓Persons who are commissioned to work on this machine will be provided with the operating manual and
will receive safety training.
_________________________ ___________________ _______________________________
Name and position Date Signature of the customer
Address of the dealer (company stamp):
The machine, including the operating manual, was
handed over to the buyer and installed according to
the specifications in the operating manual.
_________________ _________________________
Date Signature - Customer Service

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Table of Contents
1Liability and Warranty .............................................................................................................................................9
2Introduction...........................................................................................................................................................10
2.1 Legal Notice................................................................................................................................................................................ 10
2.2 Illustrations ................................................................................................................................................................................ 10
3Symbols .................................................................................................................................................................10
3.1 General Symbols ........................................................................................................................................................................ 10
3.2 Symbols in Safety Instructions.................................................................................................................................................... 11
4General ..................................................................................................................................................................12
4.1 Application ................................................................................................................................................................................. 12
4.2 Target Group and Previous Experience...................................................................................................................................... 12
4.3 Requirements for the Operators................................................................................................................................................ 12
4.4 Accident Prevention................................................................................................................................................................... 13
4.5 General Safety Regulations ........................................................................................................................................................ 13
4.6 Standard Equipment .................................................................................................................................................................. 13
5Safety.....................................................................................................................................................................14
5.1 Basic Safety Instructions............................................................................................................................................................. 14
5.2 Application Area and Intended Use............................................................................................................................................ 14
5.3 Improper Use ............................................................................................................................................................................. 14
5.4 Consequences in Case of Disregard............................................................................................................................................ 15
5.5 Conversions and Modifications of the Mobile Lifter .................................................................................................................. 15
5.6 Load Distribution and Influence on the Nominal Load ............................................................................................................... 15
5.7 Hazardous Areas ........................................................................................................................................................................ 16
5.8 Residual Risks............................................................................................................................................................................. 17
5.9 Observe the Environmental Protection Regulations .................................................................................................................. 17
5.10 Organisational Measures ........................................................................................................................................................... 18
5.11 Personnel Selection and Qualification - Basic Duties.................................................................................................................. 18
6Technical Specifications.........................................................................................................................................19
6.1 Nameplate and Manufacturer.................................................................................................................................................... 20
7Dimensions ............................................................................................................................................................21
8Transport to the Installation Site...........................................................................................................................22
8.1 Unloading the Lift Table ............................................................................................................................................................. 22
8.1.1 Unloading from the Transport Vehicle using a Forklift Truck .......................................................................................... 22
8.1.2 Unloading from the Pallet using a Forklift Truck or Crane............................................................................................... 22
8.1.3 Check Delivery Condition................................................................................................................................................. 23
8.1.4 Unpacking and Placing..................................................................................................................................................... 23
8.1.5 Transport to the Installation Site..................................................................................................................................... 23
8.2 Requirements for the Installation Site ....................................................................................................................................... 23
8.3 Temporary Storage..................................................................................................................................................................... 23
8.3.1 Short Term Storage ......................................................................................................................................................... 23
8.3.2 Long Term Storage .......................................................................................................................................................... 23
8.4 Lashing on a Transport Vehicle .................................................................................................................................................. 24
9Components and Controls.....................................................................................................................................25

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10 Installation and Commissioning.............................................................................................................................26
11 Operating the Mobile Lifter...................................................................................................................................26
11.1 Switching ON the Mobile Lifter ML-120 ..................................................................................................................................... 26
11.2 Adjustment Options ................................................................................................................................................................... 27
11.3 Using the Radio Remote Control................................................................................................................................................ 27
11.3.1 Storage Compartment and Charging Station................................................................................................................... 27
11.3.2 Remote Control Functions............................................................................................................................................... 28
11.4 Lifting and Tilting the Clamping Platform................................................................................................................................... 29
11.5 Rotating and Swivelling the Clamping Platform ......................................................................................................................... 29
11.6 Moving the Mobile Lifter via Castors ......................................................................................................................................... 29
11.7 Battery Monitoring..................................................................................................................................................................... 30
11.8 Vacuum Clamping Device with Pressure Switch......................................................................................................................... 30
11.9 Requirements for Clamping Panels ............................................................................................................................................ 31
11.10 Clamping Panel Material ............................................................................................................................................................ 31
11.11 Loosen a clamped Panel............................................................................................................................................................. 31
11.12 Adjusting the Vacuum Pad Positions.......................................................................................................................................... 32
11.13 Measures after Operation.......................................................................................................................................................... 32
11.13.1 Pulling off the Main Switch Handle ................................................................................................................................. 32
12 Battery Charger CBHF2 24-30................................................................................................................................33
12.1 General Information and Warnings............................................................................................................................................ 33
12.2 Operating and Display Elements ................................................................................................................................................ 33
12.3 Charging the Battery Unit........................................................................................................................................................... 34
12.4 Possible Faults............................................................................................................................................................................ 34
12.5 Additional notes on Lead-Acid Batteries .................................................................................................................................... 34
13 Troubleshooting ....................................................................................................................................................35
14 Maintenance and Repair .......................................................................................................................................36
14.1 General Maintenance Intervals.................................................................................................................................................. 36
14.2 Check Mechanical Equipment .................................................................................................................................................... 36
14.3 Check Electrical Equipment........................................................................................................................................................ 36
14.4 Check Pneumatic Equipment ..................................................................................................................................................... 36
14.5 Maintenance of the Charging Contacts for the Radio Remote Control ...................................................................................... 37
14.6 Vacuum Pump Maintenance...................................................................................................................................................... 37
15 Decommissioning ..................................................................................................................................................37
16 Disassembly and Scrapping ...................................................................................................................................38
17 Spare Parts.............................................................................................................................................................39
17.1 General....................................................................................................................................................................................... 39
17.2 Recommended Spare Parts........................................................................................................................................................ 39
17.3 Return of Parts ........................................................................................................................................................................... 39
17.4 Ordering Spare Parts .................................................................................................................................................................. 39
EU - Declaration of Conformity.......................................................................................................................................40

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List of Figures
Figure 1: Load distribution ....................................................................................................................................... 15
Figure 2: Nameplate................................................................................................................................................. 20
Figure 3: Dimensions ML-120 .................................................................................................................................. 21
Figure 4: Transpor eyelet ......................................................................................................................................... 22
Figure 5: Components and controls ML-120............................................................................................................ 25
Figure 6: Main switch............................................................................................................................................... 26
Figure 7: Adjustment options ML-120 ..................................................................................................................... 27
Figure 8: Storage compartment directly on the handlebar ..................................................................................... 27
Figure 9: Charging station next to the main switch ................................................................................................. 27
Figure 10: Radio remote control .............................................................................................................................. 28
Figure 11: Rotation and tilt adjustment................................................................................................................... 29
Figure 12: Locking bolts ........................................................................................................................................... 29
Figure 13: Swivel castors and handlebar.................................................................................................................. 29
Figure 14: Battery monitor unit ............................................................................................................................... 30
Figure 15: Vacuum unit............................................................................................................................................ 30
Figure 16: Vacuum pads........................................................................................................................................... 30
Figure 17: Digital pressure switch............................................................................................................................ 30
Figure 18: Vacuum pad clamping side ..................................................................................................................... 31
Figure 19: Adjusting the vacuum pad positions....................................................................................................... 32
Figure 20: Securing the main switch ........................................................................................................................ 32
Figure 21: Battery charger ....................................................................................................................................... 33
Figure 22: Charging cable in the plugged-in state.................................................................................................... 33
Figure 23: Vacuum pump......................................................................................................................................... 37
Revisions:
Revision
Editor
Modification
Date
001
AG
Translation of the German original operating manual
21.03.2023

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1Liability and Warranty
When purchasing a machine or work equipment (hereinafter referred to as "machine"), the General Terms and
Conditions of Sale and Delivery of Reinhold Beck Maschinenbau GmbH generally apply. These are provided to the
purchaser or operator at the latest when the contract is concluded.

IMPORTANT NOTE: Liability and warranty claims shall only commence from the point in time at
which the signed handover certificate (see  page 3 resp. page 5) from the dealer and/or end
customer for the delivered machine has been submitted to Reinhold Beck Maschinenbau GmbH
in written form.
Liability and warranty claims for personal injury and property damage are generally excluded if they are due to
one or more of the following causes:
•Commissioning of the machine without prior machine instruction by an authorised and adequately trained
specialist who is familiar with the function and dangers of the machine.
•Electrical connection as well as repair and/or maintenance work on electrical components
by personnel who do not have the appropriate qualifications.
•Connection and repair and/or maintenance work on hydraulic or pneumatic components
by personnel who do not have the appropriate qualifications.
•Non-observance of the instructions in the operating manual, in particular the chapter “Safety”.
•Improper use or operation in an unauthorised area of application.
•Improper assembly, commissioning, operation and maintenance of the machine.
•Unauthorised conversions or modifications to the machine or additional components.
•Operating the machine without using all the protective equipment available for the operation.
•Inadequate monitoring and maintenance of the machine components and protective devices.
•Continuing to operate the machine when faults, damage or defects are present.
•Processing materials that do not correspond to the machine's area of application.
•Carrying out operations that are not permitted for the machine supplied.
•Use of tools that are not permitted for the machine supplied.
•Operating the machine outdoors or in damp, wet or potentially explosive environments.
•Operation of the machine outside permissible ambient temperatures or humidity.
•Grossly negligent behaviour when handling or operating the machine.
•Impact by foreign bodies, e.g. stones, metal parts, etc.
•Improperly carried out repairs.
•Catastrophic events due to force majeure.

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2Introduction
The information in this operating manual enables safe, proper and economical operation of your Mobile Lifter.
Please observe all the explanations, notes and regulations
•to avoid dangers and malfunctions,
•to reduce repair costs and downtimes
•and to increase reliability and service life
of your Mobile Lifter.
The operating manual must be read and used by each person entrusted with carrying out work with the Mobile
Lifter. This must be ensured by the operator. Further this manual as well as any appendices and additional docu-
ments must be kept easily accessible at the place of use of the Mobile Lifter.
Ignorance or non-observance of these operating instructions may result in certain accident
hazards during handling with the Mobile Lifter. Before commissioning, this operating man-
ual and any appendices and additional documents must be read thoroughly. All instructions,
in particular the safety regulations, must be observed!
Handling the Mobile Lifter in the sense of these instructions means
•the installation and commissioning,
•the operation and proper usage,
•the influence on operating conditions, as well as
•the maintenance, troubleshooting and repair.
Apart from the operating manual and the legally binding accident prevention provisions applicable in the country
and place of use, the recognized technical regulations for safe and proper work must also be observed.
2.1 Legal Notice
All contents of these operating instructions are subject to the rights of use and copyright of Reinhold Beck Maschi-
nenbau GmbH. Any reproduction, modification, further use and publication in other electronic or printed media,
as well as their online publication, requires the prior written consent of Reinhold Beck Maschinenbau GmbH.
2.2 Illustrations
All photos, figures and graphics contained in this document are for illustration and better understanding only and
may differ from the current state of the product.
3Symbols
3.1 General Symbols
Symbol
Meaning

Indicates passages within this operating manual that must be particularly observed in order to
prevent malfunctions or damage to the Mobile Lifter.

Refers to chapters, sections, or figures within this document.

Refers to an external document or a third-party source.

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3.2 Symbols in Safety Instructions
The Mobile Lifter is designed and manufactured according to the current state of the art. Nevertheless, residual
hazards may occur during handling. In this operating manual, possible dangers and residual risks are pointed out
at appropriate places.
Safety instructions are provided with corresponding danger symbols which have the following meanings:
Symbol
Safety Instruction
Reading and applying the operating manual is mandatory for the operating personnel.
Failure to abide by the following precautions could lead to serious or possibly fatal injury.
General danger symbol, which requires the highest attention!
Failure to observe may result in damage to the equipment, serious injury or even death.
This symbol warns of the dangers of electric voltage!
Failure to observe may result in damage to the equipment, serious injury or even death.
Reference to a prohibited zone under a lifted load!
Do not enter! There is an increased risk of injury or even death.
Reference to a prohibited zone on a platform!
Do not enter! There is an increased risk of injury or even death.
Reference to a possible crushing hazard!
Non-observance increases the risk of injury to hands and fingers!
Reference to a possible crushing hazard!
Non-observance increases the risk of injury to feet and toes!
Possible dangerous crushing hazard in the area of stationary objects!
Risk of personal injury and possibly additional equipment damage.
Reference to a possible hazard due to forklift traffic!
Non-observance can result in life-threatening injuries.
Reference to a possible danger under suspended loads!
Non-observance can result in life-threatening injuries.
Reference to possible tripping and slipping hazards on the floor!
Non-observance may result in minor or severe injuries.
Reference to possible environmental pollution!
Non-observance poses a risk of pollution of the environment and groundwater!
Reference to the obligation to wear safety shoes resp. protective gloves!
Non-observance may result in increased risk of injury to feet & toes or hands & fingers!
Fire hazard! Do not smoke and do not ignite open fire.
Access for unauthorized persons prohibited!
Risk of personal injury and possibly additional equipment damage.

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4General
The operating manual must be read carefully and understood before using the Mobile
Lifter! If you have any questions, please contact the manufacturer.
The ergonomic Mobile Lifter ML-120 is used for panel handling of large-format panels in the upright panel storage.
With its high load capacity of 120 kg and six powerful vacuum pads, the Mobile Lifter enables you to lift and
transport panels up to a size of 2,100 x 3,200 mm without using your own physical strength. The Mobile Lifter is
designed for the following applications:
•Turning large-format panels from vertical to horizontal
•Feeding large-format panels to a processing machine
•Transporting large-format panels from the warehouse to the machine hall
•Feeding large-format panels to a panel saw
4.1 Application
•The Mobile Lifter can be used for all work that corresponds to its intended use (see section 5).
•The Mobile Lifter must not be used for work that does not correspond to its intended use (section 5.3).
4.2 Target Group and Previous Experience
This operating manual is intended for the operating and maintenance personnel of the Mobile Lifter. The operating
personnel is to be determined by the operator and must further meet the following requirements:
•Basic technical and mechanical knowledge as well as knowledge of the associated technical terms
•Reading and understanding these operating and maintenance instructions
In order to acquire the knowledge required to operate this Mobile Lifter, the operator must ensure the following
measures:
•Product training for every operator (also possible external personnel)
•Regular safety instruction
4.3 Requirements for the Operators
•The operator is responsible for the safe use of the Mobile Lifter!
•The Mobile Lifter may only be operated by trained personnel who have also read this manual.
•Inspection, maintenance, cleaning and repair may only be performed by technical specialists
with product-specific training and mechanical and/or electrical training.
•Specialists with product-specific training are to be commissioned and held responsible for
planning and checking the work.
•The national protective regulations for employees must be observed
•The legal minimum age must be observed.

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4.4 Accident Prevention
To avoid accidents, the following rules must be observed for operation:
Prevent unauthorized persons from gaining access to the Mobile Lifter.
Keep unauthorized persons away from the danger areas.
Repeatedly inform present other persons about existing residual risks (see section 5.8 “Residual Risks”)
Conduct and record regular training & instruction for persons who must be in the area of the Mobile Lifter.
New employees must be trained to work on the Mobile Lifter and this training must be documented.
It is not permitted to enter the Mobile Lifter platform or to transport resp. lift persons.
4.5 General Safety Regulations
In general, the following safety regulations and obligations apply when handling the Mobile Lifter:
The Mobile Lifter may only be operated when it is in perfect working order.
It is prohibited to remove, modify or bypass any protective, safety or monitoring equipment.
Wearing appropriate protective clothing and safety shoes is a basic requirement for any work with and on
the Mobile Lifter.
Wearing loose clothing, watches, jewellery and loose long hair is prohibited.
The regulations of the employers' liability insurance association and building regulations must be observed.
It is prohibited to modify the Mobile Lifter without the written approval of the manufacturer / supplier.
Malfunctions or damage must be reported to the operator immediately. These must be rectified immedi-
ately and repaired if necessary.
Repair and maintenance work on mechanical, electrical and pneumatic components may only be carried
out by authorised and trained specialist personnel.
Maintenance work must be carried out and documented in accordance with the maintenance instructions.
Only original spare parts from the manufacturer may be used for repairs.
Only instructed, trained or qualified persons may work on the Mobile Lifter.
Ensure that the Mobile Lifter is only used on a firm, level and horizontal surface. Use on sloping ground or
downhill slopes is prohibited due to the high dead weight!
When loading and unloading a load, as well as when the Mobile Lifter is parked unattended, the brakes on
the rear castors must be tightened to prevent it from rolling away unintentionally.
For the operation of the Mobile Lifter, the respective national safety regulations for employees as well as
the national safety and accident prevention regulations apply.
4.6 Standard Equipment
The Mobile Lifter ML-120 consists of the following main components:
•Mobile and steerable base frame
•Electromotive lifting and tilting system
•Manually adjustable swivelling and rotating mechanism
•Automatic vacuum unit with six vacuum pads
•Wireless, electronic operation via remote control
•24 VDC battery unit with charger and charging cable

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5Safety
5.1 Basic Safety Instructions
Lift tables can be dangerous if used improperly. Therefore, observe the safety instructions listed in this chapter
and the accident prevention regulations of your employer's liability insurance association!
The manufacturer accepts no liability for damage and malfunctions resulting from failure to
observe these operating instructions.
5.2 Application Area and Intended Use
With its conformity to the Machinery Directive 2006/42/EC, the ergonomic Mobile Lifter ML-120 is suitable as a
technical aid for industrial and commercial applications.
Improper use may endanger persons and result in a defect or damage to the Mobile Lifter.
The Mobile Lifter is designed for lifting, lowering and moving large format panels up to 120 kg.
The maximum lifting and carrying capacity of 120 kg must not be exceeded in any application.
The Mobile Lifter is only suitable for clamping absorbent panel material.
The Mobile Lifter is primarily intended for use in covered indoor areas.
Work on the Mobile Lifter may only be carried out in adequately lit working areas.
The Mobile Lifter may only be moved if the driver has sufficient visibility of the route or is assisted by a per-
son called in for instruction.
The Mobile Lifter may only be used on horizontal floors for lifting and moving loads.
During a movement with a suspended load, the load must generally be lowered as far as possible (floor-free)
in order to keep a possible fall distance and the associated dangers as low as possible.
A load raised higher than floor-free is only permitted for picking up and setting down the load.
The Mobile Lifter must be positioned freely in the room when lifting and lowering. This means that the posi-
tioning of the Mobile Lifter must not cause any shearing or crushing edges.
During movement with the Mobile Lifter, the travel speed must be adapted to the respective environment.
The Mobile Lifter is not intended for riding or transporting persons.
The Mobile Lifter must not be operated in potentially explosive working areas.
It must always be prevented that vacuum hoses are kinked or pinched.
Any other use is considered improper and prohibited.
Apart from the safety devices already in place, further safety measures may be required on the Mobile Lifter de-
pending on the type of application. Discuss appropriate measures with your Beck Maschinenbau GmbH repre-
sentative or with the Employer's Liability Insurance Association. We also recommend carrying out a risk assessment
in accordance with the Machinery Directives.
5.3 Improper Use
Improper use is when the Mobile Lifter is used in a manner other than that specified in this operating manual
and in section 5, for example
using the Mobile Lifter with the protective grille not fitted and/or the covers open,
clamping of unsuitable (rough, porous and/or air-permeable) panel material,
usage and application for private or non-commercial purposes,
using in disregard of the instructions in the operating manual,
using after unauthorised conversions or modifications,
using in insufficiently lit rooms and areas,
using of the Mobile Lifter on uneven floors and slopes,
exceeding the maximum permissible load (see 6 “Technical Specifications”),
transporting or carrying persons with the Mobile Lifter
as well as entering the Mobile Lifter.
In case of improper use of the Mobile Lifter, any warranty, liability and other claims for damages of the operator
against the manufacturer are excluded!

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5.4 Consequences in Case of Disregard
If the Mobile Lifter is not operated, maintained or repaired in accordance with the safety regulations, not as in-
tended, improperly or in an abusive manner, the following will result:
Dangers to the health of the operating personnel
Dangers to the Mobile Lifter and objects in its vicinity
Impairment of the Mobile Lifter function
In case of improper use of the Mobile Lifter, any warranty, liability and other claims for damages of the operator
against the manufacturer are excluded!
5.5 Conversions and Modifications of the Mobile Lifter
Only use the Mobile Lifter in its original condition, i.e. as delivered!
The components of the Mobile Lifter must not be changed in their type and condition.
The factory settings of electrical and pneumatic devices must not be changed.
Only original spare parts and accessories from the manufacturer may be used.
Deviations are not permitted!

Unauthorized modifications or conversions by the operator, without the written consent of
the manufacturer, are prohibited. This excludes any warranty, liability and other claims for
damages by the operator against the manufacturer!
5.6 Load Distribution and Influence on the Nominal Load
The nominal value of the maximum permissible lifting and carrying load of 120 kg is based on a load distributed
uniformly on the vacuum clamping device of the Mobile Lifter. To avoid non-uniform load distribution, a panel to
be clamped should therefore always be aligned as centrally as possible to the six vacuum pads resp. to the centre
axis before it is clamped via vacuum (see the following figures).
Uniform load distribution: Uniform load distribution: Non-uniform load distribution:
Figure 1: Load distribution
Remark: The four outer vacuum pads and the two inner support rails can be adjusted by sliding to ensure optimum
load distribution.
For details about adjusting the positions of the vacuum pads, refer to section 11.12.

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5.7 Hazardous Areas
Source
Area
Hazards
Risk
Avoidance
Working area
Around the Mo-
bile Lifter, espe-
cially when mov-
ing with a
clamped load, as
the view to the
front is very re-
stricted by a
clamped panel.
Further hazards
due to swivel-
ling, tilting, ro-
tating and ad-
justing the
height of a sus-
pended load.
•Bumping and
crushing of per-
sons and body
parts
•Dangerous tipping
or falling of the
suspended load.
•Driving over per-
sons
Mild, moderate
and severe im-
pact, shearing or
crushing injuries
or even death.
When moving, make sure that
there are no persons in front of
a suspended panel (limited visi-
bility!).
Keep people out of the moving
area of the Mobile Lifter.
If necessary, call in a second
person to give instruction and
to and secure the moving area.
Before a movement with a
load, always check that the load
is securely clamped over all six
vacuum pads and that the red
warning lamp is off.
During load adjustment, station-
ary operation and movement via
the castors, no persons may be
under or in the immediate vicin-
ity of the load.
Mechanic
On all mechani-
cally movable
parts (e.g. lift
mast mechanics)
as well as on all
manually or mo-
torised adjusta-
ble components.
Bump, crush and
shear points
Loss of limbs,
bruising of the
hands, increased
risk of injury or
even death.
Never reach into the move-
ment area or move your body
into this area during manual or
motorised adjustment.
Always keep the protective
grille closed and never work
without the protective grille.
Open hair, loose clothing,
watches and jewellery are pro-
hibited.
Keep other persons (e.g. ob-
servers) out of the danger
zones.
Pneumatic
Vacuum pump
with open
housing.
Outflowing air, gases
and dust
Injuries of the
eyes and respira-
tory tract.
Always keep the housing closed
during operation.
Do not look into the openings
of the pump when the housing
is open. Wear protective gog-
gles and a respirator mask if
necessary.
Electric
On the mains
connection and
the supply line of
the battery
charger, on the
pole terminals of
the two batteries
and on all live
components
when the enclo-
sures or covers
are open.
Electrical voltage
(230 VAC) at the
supply line and at
the input of the bat-
tery charger.
High currents at the
battery terminals as
well as at all further
conductors.
Electric shocks
with increased
risk of injury or
even death!
WARNING!
Danger of elec-
tric shock at the
battery terminals
and cables even
when the main
switch is off!
Avoid moisture
Have defective parts / insula-
tion repaired immediately
(only by qualified electricians!).
Always keep the housing and
covers closed (only qualified
electricians are allowed to
open them!).
Do not touch live components.
Switch off the main switch dur-
ing all maintenance and repair
work.
Further hazard sources can be found in the next section 5.8 “Residual Risks”.

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5.8 Residual Risks
The Mobile Lifter is built according to the latest state of the art and the recognised safety rules. Nevertheless, the
use of the Mobile Lifter may cause danger to life and limb of the user or third parties or damage to the Mobile
Lifter and other equipment. Due to the construction of the Mobile Lifter, the following residual risks can occur
even when used as intended and despite compliance with all relevant safety regulations:
Reading and applying the operating manual is mandatory for the operating personnel.
Be alert to possible crushing hazards:
a) when transporting the Mobile Lifter by forklift truck: between forks & pallet / Mobile Lifter
b) when picking up the Mobile Lifter: between Mobile Lifter / pallet and floor
c) when lowering the Mobile Lifter: between Mobile Lifter and fixed equipment
Be alert to possible crushing hazards when lowering the Mobile Lifter (from the cargo pallet to the
floor) with a forklift truck or overhead crane.
Be aware of the danger from falling objects such as workpieces, tools or similar. Therefore, wear
safety shoes, especially when transporting and setting down the Mobile Lifter.
It is strictly forbidden to “ride along” with the Mobile Lifter during a lifting operation (by means of a
forklift truck or overhead crane). There is a high risk of falling!
It is strictly forbidden to enter or climb onto the Mobile Lifter during a lifting operation (by means
of a forklift truck or overhead crane). There is a high risk of falling!
Increased risk of injury or even death. Entering the danger zone under a lifted load during transport
or installation by means of a forklift truck is prohibited!
Increased risk of injury or even death. It is forbidden to enter the forklift platform during transport
or installation!
Unauthorised persons are not allowed to enter the installation area or the movement area of the
Mobile Lifter (responsibility of the operator).
Stop! Staying under a lifted load is prohibited. Increased risk of injury or even death for persons
standing under a lifted or suspended load!
Danger due to electric shock! Work on the electrical components, batteries and vacuum pump may
only be carried out by qualified personnel.
Be aware of possible tripping and slipping hazards on the floor. Prevent possible hazards by
keeping the floor dry and clean and by using anti-slip floor coverings around the Mobile Lifter.
Acute danger of crushing underneath the table top! Never reach into the shears and never move
your body into this area! There is an increased risk of accidents with loss of limbs or even death.
When using additional machines on the Mobile Lifter, first read the respective operating instruc-
tions and comply with the specified safety regulations.
Be aware of the fire hazard during the processing of wood due to wood dust, in connection with
flying sparks and/or open fire!
5.9 Observe the Environmental Protection Regulations
During all work with the Mobile Lifter, the environmental protection regulations, obligations and laws for waste
avoidance and proper recycling and/or disposal applicable at the place of use must be observed. This applies in
particular to installation, repair and maintenance work involving substances that could pollute the groundwater
(e.g. lubricants and cleaning agents and liquids containing solvents). In any case, prevent them from seeping into
the ground or entering the sewage system.
Store and transport the above-mentioned hazardous substances only in suitable containers.
Avoid leakage of hazardous substances by using suitable collection containers. Ensure that
the above-mentioned substances are disposed of by a qualified disposal company.

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5.10 Organisational Measures
Always keep this operating manual within easy reach and at the place of use of the Mobile Lifter.
In addition to the operating manual, observe and instruct on generally applicable legal and other binding
regulations for accident prevention and environmental protection.
Supplement the operating manual with further instructions, including supervisory and reporting duties, to
take account of special operational features (e.g. with regard to work organisation, work processes, person-
nel employed).
Before starting work on the Mobile Lifter, the person responsible for its operation must have read the oper-
ating instructions, especially the chapter 5 “Safety”. This applies in particular to personnel who only occa-
sionally work on the Mobile Lifter.
Check that work is carried out in a safety-conscious and hazard-conscious manner and in compliance with
the operating manual.
When using additional machines on the Mobile Lifter, read the respective operating instructions and keep
them handy. Pay particular attention to the respective safety and hazard information.
In case of safety-relevant changes to the Mobile Lifter or its operating behaviour, shut down the entire sys-
tem immediately and report the fault to the responsible office/person.
Use personal protective equipment as necessary or required by regulations.
Do not make any modifications, additional attachments or conversions to the Mobile Lifter without the
manufacturer's approval! This will compromise safety and invalidate the manufacturer's warranty and any
liability claim.
Spare parts must meet the technical requirements specified by the manufacturer. The exclusive use of origi-
nal spare parts ensures this. Therefore, only use original spare parts from the manufacturer.
Observe the fire alarm and firefighting possibilities. Make the location and operation of fire extinguishers
(fire class ABC) known. Do not use water!
5.11 Personnel Selection and Qualification - Basic Duties
The design and operation of the Mobile Lifter is equally suitable for right- and left-handers.
The Mobile Lifter is designed to be operated by a single person. Other persons in the vicinity of the Mobile
Lifter must keep a suitable safety distance.
Work on and with the Mobile Lifter may only be carried out by reliable personnel.
Observe the legal minimum age!
Only use trained or instructed personnel. Clearly define the responsibilities of the personnel for operating,
setting up, maintaining and repairing!
Ensure that only authorised personnel work on the Mobile Lifter!
If personnel to be trained or apprenticed have to work on the Mobile Lifter, this may only be done under
the constant supervision of an experienced resp. qualified person.
Work on pneumatic equipment may only be carried out by authorised and trained personnel.
Work on the electrical equipment of the Mobile Lifter may only be carried out by a qualified electrician or by
instructed persons under the direction and supervision of a qualified electrician in accordance with the elec-
trotechnical regulations.

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6Technical Specifications
Mobile Lifter ML-120
Article number
350.100.00
Height adjustment range
up to max. 1600 mm (electromotive)
Tilt range (vertical)
-90° ... 0 ... +90° (electromotive)
Swivel range (horizontal)
-85° / 0° / +85° (manually) positions lockable
Rotation range (frontal)
0 ... 270° (manually) lockable in 90° steps
Lifting and load capacity
max. 120 kg
Panel size to be lifted
max. 2,100 x 3,200 mm
Actuators
2 pcs. 24 VDC linear actuators Linak type LA 36
Front castors
4 Ø 82 mm lift carriage castors (rigid)
Rear castors
2 Ø 200 mm swivel castors with brake
Dimensions
L x H x W = 2680 x 2090 x 1710 mm (dimensional drawing see chapter 7)
Empty weight
approx. 440 kg
Wireless Control Unit
Components
1 piece radio remote control as transmitter + 1 stationary receiver with antenna
Frequency band
433.075 –434.75 MHz
Operating time remote control
approx. 24 hours (for continuous operation)
Transmitter power supply
integrated lithium-ion battery, rechargeable via fixed charging station
Charging unit power supply
24 VDC from ML-120 battery unit (see below)
Remote control buttons
4 function button pairs + 1 combined off/emergency stop button
Receiver power supply
24 VDC from ML-120 battery unit (see below)
Safety levels
EN 61508 SIL3 and EN ISO 13849 PLe (emergency stop function)
Protection class
Transmitter: IP65 | Charging unit for transmitter: IP40 | Receiver: IP66
Vacuum Unit
Vacuum generator
24 VDC / 500 W glanded pump
Product info (pump)
Manufacturer: Schmalz | Type: EVE-TR 8 24V-DC F
Pumping speed
9.70 m³/h
Sound level
60.5 dB(A)
Vacuum pad
6 round vacuum suction pads (Ø 210 mm), 4 of them shiftable
Connection type
G1/2"-IG
Product info (vacuum pads)
Manufacturer: Schmalz | Type: SPU 210 NBR-55 G1/2-IG
ML-120 Battery Unit
Batteries
2 pieces maintenance-free 12 V lead-acid batteries (connected in series)
Product info
Manufacturer: Landport | Type: EV12-110
Output voltage
24 VDC
Battery capacity
110 Ah (approx. 10 hours)
Operating temperature
Discharge: -20 ... +60° C | Charging: 0 ... +50° C | Storage: -20 ... +60° C
Charger make
Manufacturer: S.P.E. | Type: CBHF2 24-30
Connection charger
Plug-in connector with reverse polarity protection

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6.1 Nameplate and Manufacturer
Nameplate:
Figure 2: Nameplate
Hersteller:
Note:
Before using the unit in a way that deviates from the
described suitability (see section 5.2), it is essential
to consult the manufacturer. Otherwise all warranty, li-
ability and other claims for damages of the operator
against the manufacturer will be voided!
Reinhold Beck Maschinenbau GmbH
Im Grund 23
72505 Krauchenwies (Germany)
Telefon: [phone] / 962 978 - 0
Telefax: +49 (0) 7576 / 962 978 –90
E-Mail: [e-mail]