R.E Williams Contractor CODELOCK CL4210 User manual

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CODELOCKSCL4210InstallationGuide
Number relating to picture
Item CL4210
1
Front Plate *
2
Back Plate *
3
Lever Handles x 2 *
4
Gaskets x 2 *
5
Sprung Spindle *
6
1.5v AA Batteries x 4 *
7
Mortice Latch, Strike & 4 screws *
8
Fixing Bolts x 3 (inc spare) *
9
Latch Support post *
10
Allen Keys *
11
Cable connections for REM 1 and REM 2 *
12
Front Plate Cylinder Keys *
13
Front Plate Cylinder Cover *
14
Classroom Function Tailpiece *
Tools Required
Power Drill
Philips screwdriver
Hammer / mallet
Chisel 1" (inches)
Stanley knife
Adhesive tape, pencil, bradawl, tape
measure
Drill bits 1", 5/8", 1/2" & 3/8" (inches)
Pliers and hacksaw for cutting bolts

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Operations Check
You should familiarize yourself with the operation of the lock and check that all parts work properly.
Remove the battery cover from the back plate and install the 4 x AA cells.
Connect the cables from the front plate and back plate. A bleep should be heard when you do this. If no bleep is
heard then check that the batteries are correctly installed.
Place the long spindle in the front plate socket and using finger grip only, test that the spindle is easily moved 80
degrees in both directions. Leave socket in the centered position.
Enter the factory Master Code - Badge Bar 1234. Please Note: When the Master Code is entered 3 times
consecutively without performing a programming function, a penalty time of 10 seconds is activated.
The Blue light should flash and the spindle should not turn as before.
After 5 seconds the Red light should flash and the spindle should turn easily again. This confirms that the clutch
engaged correctly when the code was entered.
Disconnect the cables.
Turn the key in the front plate cylinder 90 degrees clockwise and confirm that the spindle will not turn easily with
the key in this position. Remove the key and confirm that the spindle again turns easily. This confirms that the key
bypass function operates correctly.
Special Fixing Note
Remote Release Option
Cables are provided for the REM 1 and REM 2 terminals on
the circuit board.
REM 1 is for connection to a Reception Desk push button or
a Door Intercom system. Pressing the button will cause the
Blue light to Flash on the lock and release the lock for the
pre-set time.
REM 2 is for connection to a Fire Alarm System so as to
release a door in an emergency. This allows rooms, wards,
offices to be easily checked to ensure that no person is
trapped or overlooked during an emergency or a practice
fire drill. When activated REM 2 will maintain the unlocked
condition for 30 minutes, and the Red LED will flash and
BLEEP during this time. The lock will automatically lock
again after 30 minutes. If necessary Program 11 can be
used to re-lock before the end of the 30 minutes.
REM 1 and REM 2 do not require additional power. They
are normally open contacts requiring a momentary or
maintained signal to close.

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Dimensions
CL4210 LATCH FUNCTION
Outside handle turns freely without operating the latchbolt.
When the code is entered the Blue light flashes, and the
handle will retract the latchbolt.
The latch automatically locks the door when closed. The
key will open the door without the code.
Installation
Take time to be precise and finish the job quicker
Installation holes must be drilled in exactly the correct
positions and precisely at right angles to the door surface.
Lock components must be vertically and horizontally
accurate in relation to each other and to the door.
WEDGE THE DOOR FIRMLY TO PREVENT MOVEMENT
WHILST DRILLING AND CHISELLING
1. Lightly mark a height line on the door edge and both
faces of the door and on the door jamb, to indicate the top
of the lock when fitted. Crease the template along one of
the dotted lines (2 3/8" or 2 3/4" (inches) latch) and tape it
to the door with the top in line with the height line. Mark the
holes to be drilled.
Mark the centre of the door edge on the Centre Line of
Latch. Apply the template to the other side of the door
precisely against the height line and the centre line of latch
mark. Mark the holes to be drilled again.
2. Keeping the drill level and straight, drill a 1" (inches) hole
on the centre of the door edge to accept the latch.
3. Keeping the drill level and straight, drill the holes to the
door face. Drill from both sides of the door to increase
accuracy and to avoid damage to the other side when a drill
goes right through.
4. Put the latch into the hold and, holding it square to the
door edge, draw around the faceplate. Starting with the top
and bottom cuts, chisel a rebate to allow the latch face to
flush with the door edge. (See diagram A).

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5. Fix the latch with the wood screws, with the bevel
towards the doorframe.
6. Fit the latch support post to the front plate, in the inner
hole A for a right hand hung door, and the inner hole B for a
left hand hung door.
7. Fit the self-adhesive gaskets to the front and back plates.
The gaskets provide friction against the door so that it is not
necessary to over-tighten the fixing bolts to provide stability.
8. Cut the fixing bolts to correct length. Measured from
beneath the bolt head, the length should be the door
thickness, plus approximately 5/8" (inches) to the nearest
cutting point of the bolt.
Please Note: Always cut the bolts at one of the cutting
points so as not to damage a thread. Use the cutting edges
of pliers to crimp strongly several times around the selected
cutting point. The surplus end should break off quite easily.
9. Put the spindle into the latch with the spring on the front plate side of the door.
10. Remove the battery cover from the back plate, and remove the battery pack. Apply the front plate over the spindle,
passing the latch support posts through the latch and the cable through the door. With both parts of the back plate
together place them over the spindle, pull the cable through, and screw the fixing bolts through to the front plate.
11. Using the inside handle boss check that the spindle moves freely, and that the latch retracts and projects smoothly. If
it is tight, loosen the fixing bolts slightly and adjust the position of the back plate until the spindle will turn freely. Tighten
the fixing bolts. Test the spindle again. Do not over-tighten the bolts as this may cause the door to distort and affect the
lock function.
12. With battery pack installed connect the cables, storing any excess cable within the door.
13. Fit the cylinder cover and outside handle to the front plate.
14. Fit the inside handle to the back plate.
T
he inside handle will now retract the latchbolt. The outside handle will turn freely without retracting the latch. Enter the
c
tory Master Code #1234. The Blue light will flash and the outside handle will now retract the latch.
16. FITTING THE STRIKE PLATE Position the strike plate on the doorframe so that it lines up with the flat of the
latchbolt, and NOT the plunger. Mark the positions of the fixing screws and draw around the aperture of the strike plate.
Chisel out the aperture to 37/64" (inches) deep to receive the latchbolt. Fix the strike plate to the surface of the frame
using only the top fixing screw. Gently close the door and check that the latchbolt enters the aperture easily, and is held
without too much ‘play’.
When satisfied, draw around the outline of the strike plate, remove it and cut a rebate to enable the strikeplate to lie flush
with the surface. Re-fix the strike plate using both screws.
Please Note: The plunger beside the latchbolt deadlocks it to protect against manipulation or ‘shimming’. The strike plate
must be accurately installed so that the plunger CANNOT enter the aperture when the door is closed, even when it is
slammed shut.
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