RACOR BVFS Series User manual

Racor BVFS Series Filter vessels are designed to filter liquid and solid
contaminants from jet fuel, kerosene, diesel fuel, gasoline, aviation gas
and other hydrocarbon based liquids.
ThesefiltervesselsutilizeprovenRacorandParkerHannifintechnology
and may beused as coalescers, pre--filters or dehydrators by changing
internal components, flow direction and using optional filter cartridges
(factory configured). Water removing elements or siliconeimpregnated
pre--filters may also be used with these vessels. Filtration capabilities
down to 0.5 microns and less than 5 ppm water in fuels are obtainable.
Filter vessels feature single, double or triple length cartridges to meet
customer flow and filtration requirements. Elements may also be
stackedtomeetcustomerneeds. Maximumflowratesof50,100or150
gallons per minute are possible, depending upon fluids or filter
cartridges. Additionally, higher flows are possible by multiplexing
(factory configured).
Thevesselisfabricatedfromcarbonsteelwithanexteriorprimercoating
of Gavlon suede gray and the interior is epoxy coated which meets
MIL--C--4556E.
Accessories includedifferentialpressuregauges, aireliminator,manual
or automatic drain valves and water sight gauges.
Vessels also feature adjustable legs for mounting ease.
Mounting Location
The BVFS Series are permanently installed units designed for pressure
applications up to 245 PSI at 250_F.
Install the unit in a location which provides accessibility, protection from
heat or flames and accidental impacts. Always adhere to applicable
local piping regulations or codes. Use the maximum line size possible
andavoidreducersandelbows. (Ashut--off valveis requiredpriortothe
inlet fitting).
SPECIFICATIONS BVFS-1 BVFS-2 BVFS-3
Inlet / Outlet Ports, 2” NPT 2” NPT 2” NPT
Flow Rate, maximum 50 GPM / 189.3 LPM 100 GPM / 378.5 LPM 150 GPM / 568 LPM
Design Press. / Temp. 245 PSI @ 250_F 245 PSI @ 250_F 245 PSI @ 250_F
17 bar @ 121_C 17 bar @ 121_C 17 bar @ 121_C
Max. Allowable Working
Pressure 245 PSI / 17 bar 245 PSI / 17 bar 245 PSI / 17 bar
Replacement Elements See element chart on back page
Overhead space required
for element change: in./mm 16 / 406 32 / 813 47 / 1194
Height in./mm 39 / 991 51 / 1295 65 / 1651
Diameter in./mm 13.5 / 343 13.5 / 343 13.5 / 343
Weight: dry/wet lbs. 150 / 200 170 / 250 190 / 300
/kgs. 68 / 91 77 / 113 86 / 136
Filtration
Model
BVFS-2
Shown
Airvent:3/4”NPT
2” NPT PORT
2” NPT PORT
High Water
Level
Low Water
Level
Adjustable
Support Legs
Grounding
Stud
Product Information
BVFS Series Filter Vessels

Fuel Pump
(Suction Side lnstallation)
A shut--off valve is recommended when the
fuel tank is mounted higher than the filter.
NOTE:
Maintain enough space above the lid for
element removal clearance (see element
chart for dimensions)
Maintain 8” below the drain.
Inlet
Outlet
Above Ground Fuel Tank
Installation
The BVFS units are designed to be permanently installed. Mount the unit in a location where it will be accessible for service
and element changes. With a single unit installation, it is recommended to install a by--pass system around the unit if
continuous service and element change during operation is required. If required, install an additional by--pass on the pump
to control flow rate through the BVFS. See illustration below.
Inthepipingconsideration,itisimportanttodeterminethepressurelossesofthepipingsystem. Pressurelossesin thepiping
system can cause poor filtration efficiency and decreased flow rates. Install the filter in close proximity to the pump. Use 2”
(or larger) diameter pipe and fittings. Always comply with all applicable local plumbing and electrical codes.
Below Ground Fuel Tank
Typical By--pass System
(Consult factory for vacuum side applications).
(Pressure Side lnstallation)
Valve Valve
By--pass
Valve
Service
Frequency of water draining or element replacement is determined by the contamination level of the fuel.
The BVFS will need a by--pass system installed (see above illustration) in order to service the unit while thepump is running,
otherwise shut the pump off and close applicable valves prior to servicing.
( Optional Fuel
Transfer Pump
Not to exceed
245 PSI)
A check valve is recommended to
enable the system to maintain prime.
Priming the units
1. If the fuel tank is located above the unit (pressure application), open the lid air vent and then open the inlet valve.
Allow the unit to fill using the head pressure. On vacuum applications, remove the top lid and fill with clean fuel.
2. Start the pump and close the air vent when fuel begins to purge (pressure application). Check the fuel system for leaks.
Correct any problems with the pump off and pressure relieved from the housing.
Operation
The BVFS is now in operation. These units are designed to remove liquid and solid contaminants from hydrocarbons. Water
and heavy contaminants will accumulate in the sump. Additionally, the filter elements will progressively become more
restrictiveastheyremovecontaminantsfromthefuel. Thisisnormaloperationandshouldbeanticipated. Servicingfrequency
is dependant on the contamination level of the fluid. When reading gauges, note the system pressure and the differential
pressure. Replace the elements before the gauge reads 15 PSI differential.
Optional differential
pressure gauge location

Draining Water
Inspector drainthesumpofwateronaregularbasis. Utilizethewatersightglassestodeterminelevelof wateraccumulation.
Above Ground Fuel Tank Applications or Transfer Pump*Pressure Side Applications:
1. Open the drain to evacuate contaminants with a suitable collection container in place. Head pressure will push the
contaminants out while priming the filter. Transfer pump applications, see asterisk (*) note below.
Below Ground Fuel Tank Applications or Transfer Pump*Applications:
1. Close the inlet valve and open the drain valve. Open the vent to release the vacuum within the unit. Close the drain.
2. Primetheunitbyremovingthelidandfillingtheunitwithcleanfuel. Transferpumpapplications,seeasterisk(*)notebelow.
3. Replace the Lid and snugly tighten the hex bolts on the lid.
*Note: If using a transfer pump, open the drain, start the pump and then close the drain after all water is evacuated.
Element Replacement
Replace the element annuallyas a minimum or when the differential pressure gauge reads 15 PSI. The actual measurement
will vary with different fuel systems. When flow rate drops, it may be time for element change.
All Tank Applications:
1. Close all valves to the unit to be serviced or by--pass, as applicable.
2. Remove the lid and remove the elements by holding the element or bail handle and pulling slowly with an upward twisting
motion.
3. Insert the elements slowly and twist the element downward until it seats.
4. Replace the lid gasket after lubricating with clean fluid or oil.
5. Refer to ’Priming the units’, otherwise, fill the unit with clean fuel, then replace the lid. Snugly tighten the lid hex bolts to
80 ft.lbs.
Note: On above ground tank or transfer pump applications, you may use fuel pressure to prime the unit.
Important: Remember to open the air vent to evacuate all air.
BVFS-1
50 GPM BVFS-2
100 GPM BVFS-3
150 GPM
39” 51” 65”
13.75 ”
all models

WARNING: The following statement is required pursuant to Proposition 65 applicable in the State of California: ’This product may contain achemical known to theState of California to cause cancer.’
WARNING:Failureorimproperselectionorimproperuseoftheproductsand/orsystemsdescribedhereinorrelateditemscancausedeath,personalinjuryandpropertydamage.ThisdocumentandotherinformationfromParker
HannifinCorporation,itssubsidiariesandauthorizeddistributorsprovideproductand/orsystemoptionsforfurtherinvestigationby usershavingtechnicalexpertise. Itisimportantthatyouanalyzeallaspectsofyourapplication
andreviewtheinformationconcerningtheproduct orsysteminthecurrentproductcatalog. Duetothevarietyofoperationconditionsandapplicationsfortheseproductsorsystems,theuser,throughitsownanalysisandtesting,
issolelyresponsibleformakingthefinalselectionoftheproductsandsystemsandassuringthatallperformance,safetyandwarningrequirementsoftheapplicationsaremet.Theproductsdescribedherein,includingwithlimitation,
product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice.
RACOR LIMITED WARRANTIES STATEMENT
All products manufactured or distributedby Racorare subject to thefollowing,and only thefollowing,LIMITEDEXPRESS WARRANTIES, and no others:For aperiod ofone (1)year fromand afterthe dateof purchaseof
anewRacorproduct,Racorwarrantsand guaranteesonly to theoriginalpurchaser--userthatsucha product shallbe free fromdefects ofmaterials andworkmanship inthe manufacturingprocess. The warranty period forpumps
andmotorsisspecificallylimitedtoninety(90)daysfromdateofpurchase. Aproductclaimedtobedefectivemustbereturnedtotheplaceofpurchase. Racor,atitssoleoption,shallreplacethedefectiveproductwithacomparable
newproduct or repair the defective product. This express warranty shall be inapplicabletoany productnot properly installed andproperly usedby thepurchaser--user orto anyproduct damagedor impairedby externalforces.
THIS IS THE EXTENT OF WARRANTIES AVAILABLE ON THIS PRODUCT. RACOR SHALL HAVE NO LIABILITY WHATSOEVER FOR CONSEQUENTIAL DAMAGES FLOWING FROM THE USE OF ANY
DEFECTIVE PRODUCT OR BY REASON OF THE FAILURE OF ANY PRODUCT. RACOR SPECIFICALLY DISAVOWS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED INCLUDING, WITHOUT LIMITA-
TION, ALL WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE (EXCEPT FOR THOSE WHICH APPLY TO PRODUCT OR PART THEREOF THAT IS USED OR BOUGHT FOR USE PRIMARILYFOR
PERSONAL, FAMILY, OR HOUSEHOLD PURPOSES), WARRANTIES OF DESCRIPTION, WARRANTIES OF MERCHANTABILITY, TRADE USAGE OR WARRANTIES OR TRADE USAGE.
Copyright, PARKER HANNIFIN CORPORATION, 1998.
Product Brochure PN. 18--1708 Rev.B
Vessel Element Element 0.5 1 2 5 10 25 Teflon
Model Description Size micron micron micron micron micron micron Screen
BVFS--1 Coalescer 8 X 15 OCP--15832 OCP--15854 OCP--15855 OCP--15858 OCP--15888 OCP--15878
Pre--filter 6 X 14 FP--14601--1/2 FP--14601 FP--14602 FP--14604 FP--14605 FP--14607
Separator 4 X 15 NA NA NA NA NA NA ST--15401
Water
Absorbing 7 X 14 NA FW--61402 NA FW--61405 FW--61410 FW--61425
Gas 5 X 14 RCFG--514X RCFG--514Z NA RCFG--514Z RCFG--514U RCFG--514Q
BVFS--2 Coalescer 8 X 30 OCP--30832 OCP--30854 OCP--30855 OCP--30858 OCP--30888 OCP--30878
Pre--filter 6 X 30 FP--30601--1/2 FP--30601 FP--30602 FP--30604 FP--30605 FP--30607
Separator 4 X 30 NA NA NA NA NA NA ST--30401
Water
Absorbing 6 X 14 NA (2)FW--61401 NA (2)FW--61405 (2)FW--61410 (2)FW--61425
Gas 5 X 14 (2)RCFG--514X (2)RCFG--514Z NA (2)RCFG--514Z (2)RCFG--514U (2)RCFG--514Q
BVFS--3 Coalescer 8 X 44 OCP--44832 OCP--44854 OCP--44855 OCP--44858 OCP--44888 OCP--44878
Pre--filter 6 X 44 FP--44601--1/2 FP--44601 FP--44602 FP--44604 FP--44605 FP--44607
Separator 4 X 44 NA NA NA NA NA NA ST--44401
Water
Absorbing 6 X 44 NA (3) FW--61401 NA (3)FW--61405 (3)FW--61410 (3)FW--61425
Gas 5 X 44 RCFG--544X RCFG--544Z NA RCFG--544Z RCFG--544U RCFG--544Q
Element Options
Equipment Options
Air Eliminators
Differential Pressure Gauges
Manual or Automatic Drain
Pressure Relief Valve
Water Sight Glass
Consult factory for optional
equipment availability and pricing.
Filtration
Parker Hannifin Corporation
Racor Division
Rt.3,Box9
Henryetta, OK 74437
T (918) 652--4481 / F (918) 652--8882