RADEMACHER RolloPort S2 User manual

Item no: 4201 70 61 / 4202 70 61
VBD 543-02 (01.23)
EN Garage door drive RolloPort S2
Translation of the Original Operating and Assembly Manual

Dear Customers...
i
...with your purchase of this garage door operator,
you have decided for a quality product manufactured
by RADEMACHER. We would like to thank you for your
confidence.
These instructions...
…describe how to install, connect
and operate the RolloPort S2.
Before you begin work, please read
these instructions all the way through and follow all of the
safety instructions.
Please save these instructions and give them to any future
owners.
For damage resulting from noncompliance with these
instructions and safety instructions, the guarantee is void.
We assume no liability for any consequent damage.
iKey to Symbols
i
Danger of fatal electric shock
This sign warns of danger when working on electrical
connections, components etc. It requires that safety
precautions be taken to protect the health and life of
the person concerned.
This concerns your safety
Please pay particular attention to and carefully follow
all instructions with this symbol.
This symbol advises of malpractices that can
cause damage to people and property.
NOTE/IMPORTANT/CAUTION
This is to draw your attention to information which
works is important to ensure trouble-free operation.
STOP
The new RADEMACHER
garage door operator
has been designed in an
effort to the greatest possible
ease of operation. With un-
compromising quality re-
quirements, after extensive
test series, we are proud
to present this innovative
product to you.
All of our highly qualified
staff at RADEMACHER stand
behind this product.
2
EN

Dear Customers...................................................... 2
These instructions... ................................................ 2
Key to Symbols ...................................................... 2
General View ....................................................... 4
Supply package...................................................... 5
Safety instructions .................................................. 6
Proper use ....................................................... 7
Operating conditions................................................ 7
Improper use ....................................................... 8
Admissible garage door types ................................... 8
Inadmissible types of garage door ............................ 8
Functional description.............................................. 9
Functional description/emergency release.................. 9
Functional description / Recognition of obstructions .. 10
Monthly checks on the obstacle recognition
(power limiting)................................................... 10
Maintenance ..................................................... 11
Important installation instructions............................ 12
Required tools ..................................................... 13
Remove the door locks .......................................... 13
Take measurements .............................................. 14
Assembly of the rails ............................................. 15
Tension the drive chain .......................................... 15
Connect the door operator housing to the rail............ 16
Attachment of the door operator and the rail............. 17
(A) Installation of the header bracket (1).............. 18
(B) Installation of the fixing bracket (5) at the
door operator head (7)................................. 18
(C) Installation of the door bracket (8) ................. 19
(D) Installation of the middle support clip (13) ...... 20
(E) Installation on the ceiling with perforated
brackets ..................................................... 20
Important notes after installation............................. 21
Attach safety notices with warning messages ........... 21
Establish operational readiness of the door ............... 21
Programming ..................................................... 21
Setting limits / setting the upper limit .................... 22
Setting the lower limit........................................... 22
Carry out reference run for power measurement........ 23
Adjust power limiting as required............................. 24
Alarm setting ..................................................... 25
Automatic closing time setting ................................ 25
Automatic closing time setting ............................... 26
2000 cycle alarm setting....................................... 26
Conclude programming.......................................... 27
Registering and de-registering hand transmitters ....... 28
Connecting additional electrical equipment................ 29
Manual door operation ......................................... 30
Instructions for the user ......................................... 31
Normal operation.................................................. 31
Technical Specification ........................................... 32
Trouble shooting ................................................... 33
Simplified EU Declaration of Conformity .................. 34
3
EN
iContent

General View
i
Key
1= Operator, including lighting
2 = Hand transmitter
3= LED
4= 1st hand transmitter button
5= 2nd hand transmitter button
6= Set button (S)
7= Display
8= Button for adjustment (+)
9= Button for adjustment (-)
10 = Programming button (P)
1
2
3
4
5
6 7 8
10 9
4
EN

iSupply package
Please compare the contents of the pack-
age with the content description on the
packaging:
1 x Drive
1 x Operating instructions
2 x Micro hand transmitter
1 x Door connector, bent
2 x Middle support clip
3 x Fixing bracket
1 x Header bracket
1 x Door bracket
1 x Connector
8 x Self-tapping hexagon screw (6 x 15 mm)
1 x Screw (6 x 80 mm) with hexagon nut
1 x Bolt (8 x 20 mm)
1 x Securing bolt (2 x 20 mm)
4 x Screw (8 x 20 mm) with hexagon nut
and plain washer
6 x Wall plug (10 mm)
6 x Hexagon head screw (8 x 60 mm)
1 x Spike
2 x perforated brackets
3 x Rails + 2 x Connectors
1 x External release
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
1.
2.
3.
10.
4.
5.
6.
7.
8.
9.
11.
12.
13.
14.
15.
16.
18.
17.
19.
20.
Item no: 4201 70 61 / 4202 70 61 VBD 543-02 (01.23)
EN
Garage door drive RolloPort S2
Translationof the Original Operating and Assembly Manual
5
EN

iSafety instructions
Failing to observe all of the information and
safety instructions contained in this manual
can lead to severe personal injury, e.g. by being
trapped by the door.
Follow all of the information in this operating and assembly
manual in order to comply with the safety regulations in
standards EN 13241-1, EN 12445 and EN 12453 and only
operate the door system in accordance with the standard
once it has been inspected by a qualified engineer.
Improper use increases the risk of injury.
◆Never reach into the moving door or into moving
parts.
◆The door should never be operated out of sight without
additional safety equipment (e.g. light barrier), see
page 29.
◆Instruct all persons who operate the garage door in
the safe use of the equipment.
◆This device may be used by children from 8 years of
page upwards as well as by persons with reduced
physical, sensory or mental capacities or with lack of
experience and knowledge if they are supervised or
have been instructed on how to use the device safely
and if they understand what dangers may resulted from
this.
◆Do not allow children to play with the device or with
the hand transmitter.
◆Please store the hand transmitter in such a way that
it cannot unintentionally be operated by, e.g. playing
children.
◆Cleaning and user maintenance may not be carried out
by children without supervision.
◆Do not allow anyone to go through under the moving
door.
◆Keep children away when the door is moving.
◆Drive in and out of the garage only when the door
is fully open and stationary.
All work performed on electrical equipment
is associated with a risk of electric shock and
electrocution.
◆Have all work on electrical equipment and on the
door operator carried out by a qualified electrician.
◆Always remove the mains power adapter from the
socket before preforming any work on the door or the
door drive (e.g. cleaning, maintenance or the replace-
ment of parts).
The use of defective devices can put people and
property at risk.
◆Never use faulty or damaged devices.
◆Please make sure that the door operator and mains
cable are free from damage.
◆If the power cable is damaged, it must be replaced by
the manufacturer, its service agent or similarly qualified
persons in order to avoid a hazard.
◆Please notify our customer service department (see
page 36) of any faults or damage to the device.
Faulty doors can result in injuries.
◆The operation of the door must not be hindered by
badly adjusted springs or poorly functioning door
installation or door constructions.
◆There is a risk of injury due to the tightly stretched
door springs. Never replace the door springs yourself.
◆Have all work on the door mechanics and the springs
carried out by a qualified person.
Power-driven doors entail the risk of crushing
and shearing at the closing edge.
◆Ensure that during operation there are no persons
in the swivelling range of the garage door.
In the case of defective or inoperable safety
equipment there is a danger of injury or
damage to property.
◆Before first operation and thereafter one a month
inspect the correct functioning of the safety equipment
(e.g. the power limiter).
◆Never switch off the safety equipment.
◆Keep the door limit stop on the ground free of ice,
snow, dirt and stones.
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i
Use the garage door operator only:
◆to open and close garage doors
◆for private use
◆according to the instructions and safety
regulations in this manual
Any other use shall be regarded as non-compliant
with the intended use.
Correct use of the hand transmitter
The remote control via hand transmitter is only admis-
sible for appliances and equipment in which radio
interference in the transmitter or receiver does not
present a hazard for persons, animals or property or
for which the risk is covered by other safety equipment.
◆Only operate the garage door operator in dry rooms.
◆The garage door must be able to be opened and
closed easily by hand and must not jam.
Proper use
Operating conditions
i
◆Ensure that the overhead ceiling tracks are always
free of grease and dirt. Dirty overhead ceiling tracks
hinder proper operation.
◆A 220 - 240 V/50 - 60 Hz power supply must be avail-
able at the place of installation.
Comply with all maintenance intervals
Proper use also includes the regular inspection of the
door and its safety equipment.
Failing to observe all of the information con-
tained in this manual can lead to severe per-
sonal injury, e.g. by being trapped by the door.
Pay attention to all of the information. In order to comply
with the safety regulations in standards EN 13241-1,
EN 12445 and EN 12453, it is particularly important that
this operating and assembly manual is followed during the
installation process.
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Safety instructions
Opener service life is 25.000 cycles.
Each steel wire rope shall have a safety fac-
tor not smaller than 6 (minimum breaking
strength / static load of one rope).
Rope drums shall have a pitch circle diameter
(PCD) at least equal to 20 times the rope
diameter.
Important safety instructions.
It is important for the safety of persons to follow all
instructions. Save these instructions.
7
EN

◆swing out standard up-and-over doors
◆sectional doors
The doors must move smoothly and comply with the
regulations of the following standards: EN 12453 and
EN 12604.
Admissible garage door types
Up-and-over doors Ceiling sectional doors
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Non swinging out
retractable up-and-
over door
Doors which require tilting and rotating
movements may not be operated with the
type S2 garage door operator.
Inadmissible types of garage door
i
Incorrectly performed structural alterations
result in the risk of injury.
Do not carry out any structural alterations to the door
operator, the garage door or any existing safety equip-
ment which deviate from the measures described in this
manual. Such alterations endanger the operating safety.
The garage door operator must not be used:
◆in commercial establishments
◆to operate other objects
◆in continuous operation
Watch the moving door and keep people away
until the door is completely opened or closed.
Improper use
Warning
◆The drive shall be disconnected from its power
source during cleaning, maintenance and when
replacing parts.
◆The drive must not be used with a door incorpo-
rating a wicket door without monitoring.
◆If re-adjustment does not restore the correct
operation, call for authorised service.
If a wicket door is installed, the door position
must be monitored. It must be ensured that
the drive is not active if the door is not closed.
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8
EN

i
Intelligent microcomputer
Intelligent, computerized, exact positioning of travel,
prompt power determination, reverses if obstructions
are met.
Door operator
Low noise, soft start and soft stop protect the motor
and ensure a long service life.
Self diagnosis
Operational mode and digital menu shown on the
display, self diagnosis (L-Normal, F/H-Electronic error,
A-Infrared Ray Interrupted).
Cryptoguard
Rolling code technology provides billions of code combi-
nations and makes every remote control a unique one
that protects against unauthorized access.
Alarm unit
The alarm sounds when the door is left open for longer
than 10 minutes. The alarm stops when the door is
closed again (refer to „Alarm setting“ on page 25).
Functional description
Emergency release device
The door can be manually operated by pulling down on
the emergency release cable in the case of power
failure.
Automatic closing function
The automatic closing time of the door can be set from
30 to 240 seconds (refer to page 25/26).
2000 cycle alarm
When the operator has run 2000 cycles, it will beep
to remind the user to service the mechanical system
(refer to page 26).
Lighting
The S2 garage door operator has internal lighting which
is switched on after each switching impulse and goes
off again automatically after 3 minutes.
Additional connecting options for external
accessories and safety unit
In addition you can connect an external switch and
an infrared photoelectric barrier (refer to page 29).
Functional description/emergency release
i
In the event of a power cut, the door can be operated
manually by pulling the emergency release cable.
There is a risk of injury. The door can fall un-
controllably when it is released (e.g. if the door
is not balanced).
◆Always close or open the door fully after each release.
◆The emergency release is not intended for
„everyday use“.
9
EN

iFunctional description / Recognition of obstructions
The door operator has an automatic obstacle-recognition
system (through internal monitoring of power).
If the door encounters an obstruction when closing or
opening, the door operator stops the door automatically
and moves it in the opposite direction until it reaches
the corresponding limit.
After removing the obstruction you can operate the
garage door operator normally again.
Monthly checks on the obstacle recognition (power limiting)
Run the door into the final open position.
Place a 50 mm high object, e.g. a wooden
block, in the direction of travel of the door.
Close the door by actuating the hand trans-
mitter.
If the door hits an obstruction when closing,
the door operator automatically stops and
opens the garage door fully.
After this, remove the obstruction.
After removing the obstruction, you can oper-
ate the garage door operator normally again.
1.
Placing an approx. 50 mm wooden block in the direction
of travel of the door.
2.
3.
4.
5.
6.
If necessary, correct and check the alignment
once again, as an incorrect alignment cause pose
a threat, see page 24.
◆If the subsequent adjustment does not
restore correct operation, please contact
our authorised Service department.
10
EN