Rampro Activankle Configuration guide

ACTIVANKLE ®Cleaning Instructions
Read Entire Instructions Before Proceeding
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Disassembly
a. Unlocktheankle.
b. RemoveD‐ring(12)andD‐ringcap(13).Cutnylontie‐wrapsandremoveneoprene
cover. 
c. AtapointneartheLOWERDOWEL(15),insertaflat‐bladescrewdriverunderthe
ENDCAP(1)lip.
PryupandremoveENDCAP.
d. UsingaPhillipsscrewdriver,removeMACHINESCREW(2).
e. RemoveWASHERS(3and6),SPRING(5)andSLEEVE(4).Ifanyoftheseitemsremain
lodgedinthe
a. centeroftheCAM(8),theycanbepushedoutaftertheHANDLEASSEMBLY(10thru14)isremovedin
step1.f.
f. PulltheHANDLEASSEMBLYfromtheUPPERandLOWERANKLE(19and20).
g. InsertshaftofBushingPullerintoCAM(8).
AttachBushingPullertotheBUSHING(7or9).
Handtightenthescrews.Donotovertighten
PushortapendofshaftuntilBUSHINGreleases.
h. Repeatstep(1.g)toremovetheotherbushing.
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PartsList
1. EndCap
2. MachineScrew
(SSTrussHead8‐32x1)
3. Washer
4. Sleeve(SS)*
5. Spring(SS)
6. Washer
7. Bushing
8. Cam
9. Bushing
10. WoodruffKey(1/8x1/2)
11. HandleBody
12. D‐ring
13. D‐ringCap
14. MachineScrew(2)
(SSOvalHead8‐32x3/8)
15. LowerDowel
16. UpperDowel
17. SetScrew(3)(SS10‐24x
1/4)
18. HandleLockingPin
19. UpperAnkle
20. LowerAnkle
21. DowelPin(SS5/32x1)
22. Threads(M6x1)**
23. SocketHeadCapScrew
(SSM10)***
Toolsrequired:
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•BushingPuller(ACK)
•Teflongrease
•#2Phillipsscrew
driver
•Cleancloth
•Flatscrewdriver
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i. Removingthecamfromtheankleassemblyrequiresaccuratealignmentofthebushingholesintheupper
ankleandthelargediameter(lobe)ofthecam.Grasptheankleassemblyinbothhandsandwhileexerting
thumbpressureonthecamend,slowlypullandrockattheanklepiecesuntilalignmentiscloseenoughto
pushoutthecam.Insomeextremecasesitmaybenecessarytotapthecamoutafterproperalignment.
j. Separatetheupperandloweranklepieces.Nofurtherdisassemblyisrequiredforcleaning.
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Cleaning
Wipeallpartsthoroughlywithacleancloth.SoapandwateroramildsolventareOK.
*Ifpartsarescoredfromsand,useafinegritsandpaperoremeryclothtosmoothscratches.
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Reassembly
a. ApplyathincoatofTeflongreaseinthefollowingplaces:
1. OutsidesurfaceofCAM(8).
2. Thetopgroove,thelargediameterboreandtheverticalsidesoftheLOWERANKLE(20).
3. TheinsideboreofthetwoBUSHINGS(7and9).
4. ThesmalldiametershaftoftheHANDLEBODY(11)andtheWOODRUFFKEY(10).
b. Slidetheupperandloweranklepiecestogetherandalignthecamandbushingholes.
Makesurethattheupperandloweranklehalvesarematched(frontandrear)correctly.
c. Insertthecamintheupperandloweranklebushingandcamholeswithkeywayforwoodruffkey(10)on
thesamesideoftheankleastheHANDLELOCKINGPIN(18).Pressinplace.
*Ifkeywayforwoodruffkey(10)isatbothendsofthecam,notethecenterholediameter
differenceateachendofthecam.Insertthecamsothatthecam’ssmallerholeendisonthe
samesideoftheankleastheHANDLELOCKINGPIN(18).
d. Notethetwosmallpullerplateattachmentholesineachbushing.Withtheseholes*facingout*,pressboth
bushingsintotheanklebushingholes.Itmaybenecessarytotapthebushingsinplace.
e. AligntheWOODRUFFKEY(10)andinstalltheHANDLEBODY(11)intothecamhole.Positionover
HANDLELOCKINGPIN(18).
f.Refertopartsbreakdowndrawingandplaceitems3thru6overtheMACHINESCREW(2).Applyadropof
Locktite®tothethreadedendofthescrewandinstallthispartsgroupintotheholeattheotherendofthecam.
Donotovertightenscrew.Itmaybenecessarytoloosenscrew1/8to1/4turnforhandletooperatesmoothly.
g. SnapENDCAP(1)intoplace.
h. Reinstallneoprenecover,D‐ringandD‐ringcap.
i. Installandsecurelytightentwonewtie‐wraps.Reassemblyiscomplete.
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Iffootboltinsertdoesnothaveaflangewith4shallowholes,tightenfootboltto15footpoundsor180inchpounds
or2.1kilogramspermeter.Donotovertighten.DonotuseLocktite®oranyotherboltadhesive.Donotuselock
washers.Donotstackwashers.Iffootboltinserthasaflangewith4shallowholes,(Activankle91‐100andlater),
tightenfootboltaccordingtofootmanufacturersspecificationsorindustrystandards.UseofLocktite®orlockwashers
isOK.
ACTIVANKLE ®by
514SClementineSt,OceansideCA92054/Phone(760)944‐9595‐Fax(760)944‐3641/http://www.rampro.net/E‐mail:[email protected]

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