Rapid Packaging Eagle R2B2 User manual

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Operations Manual
Eagle R2B2 Stretch Wrapper
READ ALL INSTRUCTIONS CONTAINED IN THIS
MANUAL PRIOR TO MACHINE INSTALLATION!
Rapid Packaging, Inc.
763-404-8900 | [email protected]
www.RapidPackaging.com

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Contents
page
1. General Information
1.1 Installation Notes 2
1.2 Operational Notes 2
2. Specifications
2.1 Specifications Table 3
2.2 Machine Dimensions 3
2.3 Machine Description 4
3. Operation
3.1 Initial Setup 5
3.2 Control Panel 10
3.3 HMI Screens 12
3.4 Manual Controls 15
3.5 Film Carriage 16
4. Electrical System
4.1 Operational Power Consumption / Charging 18
4.2 Electrical Diagrams 19
4.3 Electrical Parts List 21
4.4 Electrical Schematics 23
5. Maintenance & Troubleshooting
5.1 General Maintenance 33
5.2 Troubleshooting 35
5.3 Alarm Codes 36
6. Illustrations & Parts List
6.1 Control Lever 38
6.2 Body 40
6.3 Mast 43
6.4 Carriage 45

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1.1 Installation Notes
To ensure safe operation, please ensure the following;
Only use batteries with ratings that meet or exceed the power requirements of the machine.
Battery charging requires 110V/220VAC (+/- 10%) at 50/60Hz (+/- 2%)
Operating temperature range is 32ºF to 104ºF (0ºC to 40ºC)
Operate the machine on a solid, flat surface.
1.2 Operational Notes
Read operational manual fully before operating machine.
Ensure the battery is properly charged prior to operating the machine.
Do not place objects on the film carriage unit.
Avoid operating the machine in damp or wet environments.
Do not stand in between machine and item to be wrapped. (See Fig. 1-1)
Fig. 1-1
51.2” (1,300cm)
51.2” (1,300cm)

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2.1 Specifications Table
Power Supply (for charging)
110VAC/220VAC, 50/60Hz
Speed
3.35mph (5.4kph)
Max. Pallet Size (W x L)
∞ x ∞ (Infinite)
Min. Pallet Size (W x L)
23.6in x 23.6in (600mm x 600mm)
Max. Wrapping Height
94.5in (2,400mm)
Film Stretch
300% and 200%
Film Tension
Adjustable
Carriage Travel Speed
Adjustable
Max. Film Dimension (Dia. x Height)
⌀9.84in x 19.69in (⌀250mm x 500mm)
Machine Dimensions
62.32in x 48.54in x 109.06in
(1,583mm x 1,233mm x 2,770mm)
Machine Weight (Net)
903.9lb (410kg)
2.2 Machine Dimensions
62.32” (1,583cm)
48.54” (1,233cm)
109.06” (2,770cm)

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2.3 Machine Description
Warning Lamp
Film
Carriage
Machine Body
Control Panel
Mast
Steering Arm
Electronics/Battery Cover
Safety Bumper
Sensing Wheel

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3.1 Initial Setup
Step #1
Using the eyelet at the top of the R2B2 mast, attach a chain to assist with placing the mast upright.
Do not lift the mast during this step!
Step #2
Remove the side brackets (x2).

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3.1 Initial Setup
Step #3
Raise the mast.
Step #4
Secure the mast using four M8 screws.
Note: It is recommended that a thread locking compound such as Loctite be used on the mast
screws.
Step #5
Install and affix the carriage to the mast.
Note: It is recommended that a thread locking compound such as Loctite be used on the carriage
screws.

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3.1 Initial Setup
Step #6
Connect the carriage wire cables (x2) after securing the carriage to the mast.
Step #7
Once machine setup is complete, open the cabinet cover and connect the battery cable.

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3.1 Initial Setup
Step #8
Move the steering arm to the right side and install the tension spring.
Step #9
The R2B2 equipment setup is now complete.
Before running the machine for the first time, the batteries must be charged a minimum of 8 hours.

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3.1 Initial Setup Notes
Tower Installation
Ensure all six screws are properly installed and secured to the bottom of the tower.
Control Wires & Connections
Be sure the control wiring cables to the carriage unit are securely attached. Also be sure to verify the
battery connector is properly connected and within the cabinet cover.
Steering Arm & Sensing Arm Wheel
Verify the position of the steering arm tension spring and that it moves smoothly while turning the
control arm.

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3.2 Control Panel
Battery Indicator
Power Switch
Reset Switch
Start Button
Stop Button
Emergency Stop Button
Warning –Operator Agreement
When first powered up, the machine will
display the following warning and operator
agreement.
The operator must agree to the terms and
conditions prior to operating the machine.
Declined Operator Agreement
If the operator fails to the agree to the terms
and conditions, this screen will be displayed.
This screen can only be cleared by power
cycling the machine and agreeing to the
terms and conditions displayed.
HMI Touch Screen Control

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3.3 HMI Screens
Main Menu
The operator can select between pre-
programmed modes; Auto, Single Wrap, or Top
Wait from this screen.
The maintenance screen is accessible from this
screen.
Program Screen
(Pre-Programmed Modes)
The main program settings for a selected mode
will be displayed.
The operator can set carriage speeds, machine
speed and photo eye height delay.
Additional parameters can be set by pressing
the “MORE” button.
Program Parameters
(Pre-Programmed Modes)
The operator can set the number of times the
machine will wrap the top and bottom of the
load. Additionally, the operator can set the
number of up/down cycles that will be
performed.
To return to the program screen, press the
“BACK” button.

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Single Wrap
The machine will begin at the bottom of the load
and will stop wrapping once the top of the load
has been reached.
By pressing “MORE”, the operator can change
the number of top wraps, bottoms wraps and
up/down cycles.
Top Wait Program
The machine will begin at the bottom of the load
and will pause operation once the top of the load
has been reached. When ready, the operator
continues operation by pressing start.
By pressing “MORE”, the operator can change
the number of top wraps, bottoms wraps and
up/down cycles.
User Programs
Users can program up to four custom program
settings. The custom user programs can be
accessed by pressing one of the four User
Program buttons from the Main Screen.
In order to change the settings of a specific User
Program, the operator will need to log in by
pressing the “LOGIN” button. Once logged, in
the fields will be editable. If login fails or the
operator is not logged in, the screen will beep
twice to indicate field selection is denied.
Note: Factory default password is 1234
The top and bottom wraps and up/down settings
can be changed by pressing the “MORE” button.

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Top Wait Program
The machine will begin at the bottom of the load
and will pause operation once the top of the load
has been reached. When ready, the operator
continues operation by pressing start.
Maintenance Mode
Maintenance Mode offers the operator the ability
to see the status of the machine inputs and
outputs.
The film carriage can be manually jogged up
and down from this screen.
Machine Locked for Service
If the machine requires service, this screen will
be displayed.
For help with unlocking a machine, please
contact Berran Industrial Group, Inc. at;
Phone: [phone]
Fax: [phone]
Email: [email protected]

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3.4 Manual Controls
Located on the control arm are buttons for manually driving the machine forward and reverse.
Note:
In order to use the manual controls, the motor
clutch brake must be in the “Lock” position.
In the event of a fully-discharged battery, the
machine can be moved by moving the motor
clutch brake lever to the unlocked position.
Forward
Reverse

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3.5 Film Carriage
Changing Pre-Stretch Ratio
Step #1
Turn off power and remove cover.
Step #2
While pressing the safety lock inner, adjust the
pre-stretch percentage ratio by moving the
handle up (High-Ratio) or down (Low-Ratio).
Step #3
Before replacing cover, verify that the safety lock
is engaged. The safety line will be visible when
the safety lock is in position.
Step #4
Verity Pre-Stretch Ratio setting.
High-Ratio
Low-Ratio
Safety Lock
Safety
Line
Safety Lock

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3.5 Film Carriage
Film Threading
Note: Before threading, take note of which side the film is tacky.
Inside of film is tacky
Outside of film is tacky

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4.1 Power Consumption
Operational Power Consumption
Pre-Stretch Motor
280w / 24VDC
Drive Motor
500w / 24VDC
Film Carriage
340w / 24VDC
IP
54
Charging Power Requirements
Power Source
110/220VAC 50/60Hz (Single Phase)