Rapid Packaging Eagle R2B2 User manual

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Operations Manual
Eagle R2B2 Stretch Wrapper
READ ALL INSTRUCTIONS CONTAINED IN THIS
MANUAL PRIOR TO MACHINE INSTALLATION!
Rapid Packaging, Inc.
763-404-8900 | [email protected]
www.RapidPackaging.com

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Contents
page
1. General Information
1.1 Installation Notes 2
1.2 Operational Notes 2
2. Specifications
2.1 Specifications Table 3
2.2 Machine Dimensions 3
2.3 Machine Description 4
3. Operation
3.1 Initial Setup 5
3.2 Control Panel 10
3.3 HMI Screens 12
3.4 Manual Controls 15
3.5 Film Carriage 16
4. Electrical System
4.1 Operational Power Consumption / Charging 18
4.2 Electrical Diagrams 19
4.3 Electrical Parts List 21
4.4 Electrical Schematics 23
5. Maintenance & Troubleshooting
5.1 General Maintenance 33
5.2 Troubleshooting 35
5.3 Alarm Codes 36
6. Illustrations & Parts List
6.1 Control Lever 38
6.2 Body 40
6.3 Mast 43
6.4 Carriage 45

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1.1 Installation Notes
To ensure safe operation, please ensure the following;
Only use batteries with ratings that meet or exceed the power requirements of the machine.
Battery charging requires 110V/220VAC (+/- 10%) at 50/60Hz (+/- 2%)
Operating temperature range is 32ºF to 104ºF (0ºC to 40ºC)
Operate the machine on a solid, flat surface.
1.2 Operational Notes
Read operational manual fully before operating machine.
Ensure the battery is properly charged prior to operating the machine.
Do not place objects on the film carriage unit.
Avoid operating the machine in damp or wet environments.
Do not stand in between machine and item to be wrapped. (See Fig. 1-1)
Fig. 1-1
51.2” (1,300cm)
51.2” (1,300cm)

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2.1 Specifications Table
Power Supply (for charging)
110VAC/220VAC, 50/60Hz
Speed
3.35mph (5.4kph)
Max. Pallet Size (W x L)
∞ x ∞ (Infinite)
Min. Pallet Size (W x L)
23.6in x 23.6in (600mm x 600mm)
Max. Wrapping Height
94.5in (2,400mm)
Film Stretch
300% and 200%
Film Tension
Adjustable
Carriage Travel Speed
Adjustable
Max. Film Dimension (Dia. x Height)
⌀9.84in x 19.69in (⌀250mm x 500mm)
Machine Dimensions
62.32in x 48.54in x 109.06in
(1,583mm x 1,233mm x 2,770mm)
Machine Weight (Net)
903.9lb (410kg)
2.2 Machine Dimensions
62.32” (1,583cm)
48.54” (1,233cm)
109.06” (2,770cm)

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2.3 Machine Description
Warning Lamp
Film
Carriage
Machine Body
Control Panel
Mast
Steering Arm
Electronics/Battery Cover
Safety Bumper
Sensing Wheel

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3.1 Initial Setup
Step #1
Using the eyelet at the top of the R2B2 mast, attach a chain to assist with placing the mast upright.
Do not lift the mast during this step!
Step #2
Remove the side brackets (x2).

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3.1 Initial Setup
Step #3
Raise the mast.
Step #4
Secure the mast using four M8 screws.
Note: It is recommended that a thread locking compound such as Loctite be used on the mast
screws.
Step #5
Install and affix the carriage to the mast.
Note: It is recommended that a thread locking compound such as Loctite be used on the carriage
screws.

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3.1 Initial Setup
Step #6
Connect the carriage wire cables (x2) after securing the carriage to the mast.
Step #7
Once machine setup is complete, open the cabinet cover and connect the battery cable.

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3.1 Initial Setup
Step #8
Move the steering arm to the right side and install the tension spring.
Step #9
The R2B2 equipment setup is now complete.
Before running the machine for the first time, the batteries must be charged a minimum of 8 hours.