Rapid AB-Z User manual

nAB-Z # 21 015
Translation of the original operation manual GB, Stand 06 / 2018
i
Weiterentwicklung im Sinne des Fortschrittes behalten wir uns vor. - Technical Modifications are subject to change. - Details techniques subject à modification sans avis préalable
O P T I M I Z E S W O R K R O U T I N E S E N V I R O N M E N T A L L Y E F F E C T I V E S E C U R E

1.
1. Safety instructios
· Please observe: This operation manual contains all necessary information.
Please read carefully to avoid damages and faults. All Rapid pieces of
equipment are checked carefully before delivery for their perfect composition
and function. In case of improper use all rights to claim under guarantee are
void.
· Make sure that only skilled staff is working with this device in order to prevent
damages and accidents caused by improper use.
· Environmental conditions i.e. humidity, low temperatures, sunlight and
contamination may damage device.
· Before using the device make sure that it is not contaminated to prevent any
injury. Avoid any contamination of device as well as of environment. In case of
any contamination during operation of device take care that it is immediately
and professionally removed.
· Always wear safety cloths respecting the applicable regulations for accident
prevention
· Only use this device conforming to its purpose and function. Improper use can
cause severe injuries.
· Caution – moving parts, sharp edges, hot machine parts or exhausting steam
can cause severe injuries.
· Before use always check the device for damages and leaks. In case of any
damage or leak make sure that it is repaired professionally before use.
Operation of defect device may cause severe injuries.
· In case of any sign of damage or malfunction during operation of device stop
device immediately to prevent injuries. Before next use make sure that the
device professionally repaired.
· Take care that in case of an accident all emergency measures are on hand
CONTENTS Seite
1. Safety Instructions 2
2. General advice 3
3. Technical data 3
4. Description 3
5. Assembling / Installation 3
6. Spare parts and accessories 4
7. Operation 4
8. Maintanance and trouble shooting 4
9. Disposal 4
10. Warranty 4
OPERATION MANUAL
[phone]
2

Flow rate (flow rates outside this range may be off ) 10-100 ltr./min.
3-26 Gal./min.
operating pressure 10 bar / 145 Psi
Thread inlet/out let 1"
L
GAL
PT
QT
Cal
RESET TOTAL
FLOW RATE
1
2
3
45
6
7
Fig.1
2. General advice
The liquids compatible with turbine digital meter must be at low viscosity, namely:
- Water/urea solution
Use of other fluids may be inaccurate and can damage the meter
Not suitable when used in a retail sale!
3. Technical data
4. Description
4.1 LCD display
The „LCD“ of the meter features two
numerical registers and various indications
displayed to the user only when the applicable
function so requires.
KEY
(1) Partial register (5 figures with moving
comma from 0,1 to 99999) Indicating the
volume dispensed since the reset button was
last pressed.
(2) Indication of battery charge
(3) Indication of calibration mode
(4) Indication of resetting present total to zero
(5) Total register
(6) Indication of flow rate mode
(7) Indication unit of measurement of partial:
L = Litres / GAL = Gallons / PR = Pints / QT = Quarts
5. Assembling / Installation
The inlet and the outlet for this meter is 1"
BSP/NPT. It can be easily connected with the
pipe or nozzle.
2
PTFE
2
2
[phone]
3

6. Spare party and accessories
No. Description Qty. No. Description Qty.
1 M eter cover 1 8 Meter body 1
2 Rubber prot ection 1 9 Bearing 2
3 Self-tap screw ST 2.9x9.5 2 10 Self-tap screw ST 2.9x13 4
4 Battery holder 1 11 Turbine 1
5 Electro board 1 12 Bearing holder 1
6 Battery CR2 1 13 Self-tap screw ST 2.9x6.5 2
7 Self-tap screw ST 2.2x6.5 3 14 Circuit board 1
1
2
3
4
6
5
7
8
910 11 12
13
14
4
[phone]

TOTAL
L
FLOW RATE
L
RESET TOTAL
L
GAL
PT
QT
RESET TOTAL
FLOW RATE
L
RESET TOTAL
Fig.2
Fig.3
Fig.4
7.Operation
7.1 User buttons
The turbine digital meter features two buttons (MENU and RESET) which individually
perform two main functions and together, other secondary functions.
7.2 The main functions performed are:
RESET key:
Resetting the partial register and reset table total (reset total)
MENU key:
Entering instrument calibration mode.
MENU & RESET used together:
The two keys permit entering configuration mode.
7.3: Usage
Button usage, calibration and measurement unit change
Reset the present total (Fig.2)
7.3.1 When the meter is on standby, press the RESET key.
7.3.2 The display shows all the segments.
7.3.3 The meter resets the presend total already.
7.3.4 Show current correction faktor and general
total (Fig.3)
Press MENU and RESET together and hold for two
seconds. Value „1.4000" is the correction faktor
which can be reset.
„1234567" is the general total which cannot be
reset
7.3.5 Measurement unit change (Fig.4)
Press MENU and RESET together and hold or five
seconds.
Zone 7on the display is the current unit.
Press RESET to chose a different measurement unit
and then press MENU to confirm.
[phone]
5

GAL
FLOW RATE
QT
FLOW RATE
PT
FLOW RATE
L
RESET TOTAL
L
FLOW RATE
L
GAL
PT
QT
RESET TOTAL
FLOW RATE
Fig.4
Fig.5
7.4 Reset the resettable total (Fig.5)
When the meter is on standby, press RESET key for two seconds to reset the present total first.
6
[phone]

Proper correction factor current correction factor actual value
display value
=x
()
L
RESET TOTAL
L
RESET TOTAL
L
Cal
RESET TOTAL
Abb.5
7.5Procedure for enter the correction factor directly
Carefully follow the procedure indicated below
Formula:
Example:
Actuyl value: 20,75
Display value: 18,96
Current corection factror: 1000
7.5.1 Wait for the meter to go to standby
7.5.2 Reset the resettable total
1.094 1000 20,75
18,96
=x
()
7
[phone]

L
RESET TOTAL
L
RESET TOTAL
Cal
RESET TOTAL
RESET TOTAL
7.5.3. Press the MENU key. Keep it pressed until similar with the image showed (the
digit flash in Zone 1), it means the meter is in correction factor modification mode.
7.5.4. Press the RESET key to choose the right digit from 0 to 9.
Press the MENU key to start the next digit.
So the digit of correction factor can be changed one by one
7.5.5. Make sure the correction factor is righ, press the MENU key. Keep it pressed until
quit calibration mode, the factor is saved. The meter goes to standby again.
7.6 Modify the correction factor in field
Please carefully follow the procedure indicated below
7.6.1 Wait for the meter to go to standby
8
[phone]

L
RESET TOTAL
L
RESET TOTAL
L
Cal
RESET TOTAL
L
Cal
RESET TOTAL
7.6.2 Reset the resettable total
7.6.3 Start dispensing into a meassuring glass.
Stop dispensing when over 5 Litres of volume is reached, read out the actual
value.
The volume that is displayed on the LCD is the display value, not the actual
value, which may be slightly higher. For example: in the display on the right, the
display value is 18,96 while the actual value is 20,75
7.6.4 Press the MENU key.. Keep it pressed until showed as the right fig., the digit
flash in Zone 1, press the RESET key to choose the right digit from 0 to 9. Press
the MENU key to go to the next digit so that the actual value can be input.
9
[phone]

Problem Possible cause Correctcive action
Reduced or zero flow rate Turbine blocked Clean the turbine
Incorrect installation of turbine after
cleaning
Repeat the assembly processThe meter does not count but the
flow rate is correct
Possible electronic card problems Contact the dealers or
manufacturers
LCD: No indication Bad battery contact Check the battery contacts
imprecise measurement Wrong factor With reference to paragraph
7.5.3 & 7.5.4 check the factor
Increase the flow rate until an
acceptable flow rate range has
been achieved
The meter works beloiw minimum
acceptable flow rate
L
RESET TOTAL
7.6.5 Make sure the correction factor is right and then press the MENU key. Keep it
pressed until calibration is finished and the factor is save. The meter will then
return to standby.
8. Maintanace and trouble shooting
8.1 Battery replacement
When replacing the battery, please open the cover, remove the plaug and replace the
battery.
8.2
9. Disposal
9.1 Empty device completely
9.2 Destroy the pressure reservoir (perforate)
9.3 Separate rubber etc. Dispose all kind of material according to
local laws and regulations.
10. Warranty and liability
10.1 In case of poor maintenance, operating error, use of non-conformable spare parts
or attachements all warranty and liability is void
10.2 The manufacturer is not liable in case of non-conformable use or ignoring the safety
instructions.
10.3 Technical modicfications are subject to change without prior notice.
10
[phone]

11
[phone]

Fax : [phone] •
inf o@ra p id- g rou p .de
Rap id G r oup Gmb H •Bah n hof s traß e 53 - 55•6 4 560 Rie d stad t •Tele f on: + 49 ( 6 158 ) 92 9 80- 0 •
www .rap i d-g r oup . de•
12
[phone]