Rapid ZPA AB/Z User manual

nZPA AB/Z # 28 283
Translation of the original operation manual GB, Stand 07 / 2020
i
Weiterentwicklung im Sinne des Fortschrittes behalten wir uns vor. - Technical Modifications are subject to change. - Details techniques subject à modification sans avis préalable
O P T I M I Z E S W O R K R O U T I N E S E N V I R O N M E N T A L L Y E F F E C T I V E S E C U R E

1.
1. Safety instructios
· Please observe: This operation manual contains all necessary information.
Please read carefully to avoid damages and faults. All Rapid pieces of
equipment are checked carefully before delivery for their perfect composition
and function. In case of improper use all rights to claim under guarantee are
void.
· Make sure that only skilled staff is working with this device in order to prevent
damages and accidents caused by improper use.
· Environmental conditions i.e. humidity, low temperatures, sunlight and
contamination may damage device.
· Before using the device make sure that it is not contaminated to prevent any
injury. Avoid any contamination of device as well as of environment. In case of
any contamination during operation of device take care that it is immediately
and professionally removed.
· Always wear safety cloths respecting the applicable regulations for accident
prevention
· Only use this device conforming to its purpose and function. Improper use can
cause severe injuries.
· Caution – moving parts, sharp edges, hot machine parts or exhausting steam
can cause severe injuries.
· Before use always check the device for damages and leaks. In case of any
damage or leak make sure that it is repaired professionally before use.
Operation of defect device may cause severe injuries.
· In case of any sign of damage or malfunction during operation of device stop
device immediately to prevent injuries. Before next use make sure that the
device professionally repaired.
· Take care that in case of an accident all emergency measures are on hand
CONTENTS Seite
1. Safety Instructions 2
2. General advice 3
3. Technical data 3
4. Description 3
5. Assembling / Installation 3
6. Spare parts and accessories 4
7. Operation 4
8. Maintanance and trouble shooting 4
9. Disposal 4
10. Warranty 4
OPERATION MANUAL
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2. General advice
The liquids compatible with turbine digital meter must be at low viscosity, namely:
- Water/urea solution
Use of other fluids may be inaccurate and can damage the meter
Not suitable when used in a retail sale!
3. Technical data
4. Description
The ZPA-AB/Z is designed for dispensing Adblue and has a digital meter.
The delivery contents two nozzles DN 19 / Dn15 with tubes.
5. Assembling / Installation
Medium Diesel, Adblue, Kerosene, Gasoline
Inlet & outlet 3/4" & DN 19 / DN 15
Accuracy ±0,5%
Repeatebility ±0,3%
Max pressure 20bar
Voltage 3V
Lite time 2 years
Flow range 10-100l/min
Partial total 0,00-9999,9
Total 0,00-99999,9
unit L, Gal, PTS, QTS
Clean partial total RESET
1
Partial total 4 Total 7 Unit
2 Battery 5 Reset TOTAL 8 Flow rate
3 Calibrate 6 Total X100 9 Unit: L, GAL, PTS, QTS
QTS
PTS
L
GAL
GAL
L
Cal
FLOWRATE
RESET
TOTAL
x100
+
-
1
2
3
456
7
9
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6. Parts and accessories
No. Descript ion Qt y No. Descript ion Qt y
1 Spout 1 18 Sping 2 1
2 O-Ring (22x1,5) 1 19 Cont rol axis 1
3 Self sealing tube 1 20 Axle sleeve 1
4 Nozzle body 1 21 Valve seat 1
5 Screw 4 22 O-Ring (26,5x2,5) 1
6 Guard 1 23 O-Ring (24x1,8) 1
7 Screw 2 24 Nozzle-body-3 housing 1
8 Lever 1 25 O-Ring (30x1,5) 1
9 Oil seal 1 26 Screw 4
10 Pin dia 1,5x15 2 27 Nozzle-body-3 1
11 Pin dia 4x8,5 2 28 Screw 1
12 Nozzle body-1 1 29 Impeller 1
13 Diaphragm component s 1 30 Inlet thread 1
14 Spring 1 31 Met er 1
15 Valve gland 1 32 Screw 4
16 Screw 4 33 Holst er 1
17 Sping 1 1
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7. Operation
7.1 Dispensing
For dispensing insert nozzle spout into tank or container to be filled. Operate lever until the nozzle shut off or
the requested level is reached.
Lever can latched.
Do not let nozzle unattended during the dispensing to prevent pollution or damages!
Protect the nozzle after use to prevent damages or hazards.
7.2 Unit Set
Under the state of standby or current charging display, press the button of CAL and RESET at
the same time for 2 seconds. Enter the setting of unit conversion and press the RESET button
choose the measurement unit in turn according to the order of LTR to QTS to PTS to GAL to
LTR meanwhile the accumulated charging quantity will be displayed based on the conversion
of the current measurement unit conversion. Then press the CAL button to quit the unit
conversion setting.
7.3 Clear Reset Partial Total
Press RESET, until LCD displays full screen, wait a few seconds, stop press RESET
The flow meter is ready to clear reset partial total.
7.4 .Example of Factor Calibration
When the flow meter is stable or current charging display ,press CAL for 3 seconds,The flow
meter shows F|ELd.Then press RESET, it shows PErC, then press CAL, we can calibrate the
flow meter now. On the left bottom,the flow meter shows PErC. When the
number is blinking, press RESET, so the number will increase.
CAL, the place of edited number changes. Adjus the numbers as the calibration affords it (The
bigger of the Number,the less of the outlet of fuel. Vice versa.) .Press RESET for 3 seconds, the
calibration finishes.The flow meter will return to the partial total and then it shows the partial
total clear
After calibration, the flow meter will use new factor to calculate.
The range of the factor:0.01-655.
1
When the flow meter is stable or current
charging display ,press CAL for 3 seconds, it
shows FlELd.Then press RESET,The flow meter
shows PErC.
2 Press CAL,The display shows:
Cal
Cal
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3
Then press CAL,we can calibrate the flow
meter now. On the left bottom, the flow meter
shows PErC and 100 above it. When the arrow
is above, press CAL, the number will increase.
When the arrow is downward, press CAL, the
number decrease. Press RESET to change the
direction of arrow. (The bigger of the number,
the outlet of fuel less. Vice versa.) .
4 For example, the old factor is 100, means the
outlet of fuel is 100l. If you want to reduce 2l,
change the factor to 100.20. Then the outlet is
98l.
5 For example, the old factor is 100, means the
outlet of fuel is 100l. If you want to increase 2l,
change the factor to 99.8. Then the outlet is
102l.
6 Press and hold CAL, the calibration finish.
Cal
Cal
Cal
QTS
PTS
L
GAL
GAL
L
Cal
+
-
FLOWRATE
8. Maintanence and trouble shooting
If the nozzle does not operate properly please check the feeding line and the pout for damages or
contamination. Clean (wash off or rinse) the nozzle ore repair.
For other dysfunction kindly contact manufacturer.
This flow meter needs the battery with life span of at least 9000 hours (1 year) as the power supply.
The short battery life will lead to the battery leakage during working and result in the damage of the
flow meter. The standby life of this flow meter is designed as 2 years. Battery replacement every
one year is recommended. In case the LCD display becomes dim or the Lbat occurs, it is time to
replace the battery. We recommend the users to check the Battery electrode to clear the rusting in
case. Take out the battery if the flow meter is not used for a long time.
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8.1 Change battery
9. Disposal
9.1 Completely empty all parts of the equipment ( hoses, pumps , tanks , etc )
and given case blown out with air .
9.2 dangerous parts of the appliance must be made unusable f.e. perforate
pressure vessel , deform hose reels , etc.
9.3 rubber , metals, glass ect. must be separated .
Dispose material fractions according to the local laws and regulations .
YOUR CONTRIBUTION TO PROTECT THE ENVIRONMENT
The pertinent regulations for the registration, setting up and operation of equipment for dealing with
materials hazardous to water must always be complied with by the user.
10. Warranty
10.1 In case of insufficient maintenance, faults on operation, use of not adequate spare parts or
attachments all liabilities and rights of claim under guarantee are void.
10.2 The manufacturer is not liable for improper use of the container or ignoring the safety
instructions.
10.3 Technical modifications are subject to change without announcement.
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Fax : [phone] •
inf o @ra p id- g rou p .de
Rap i d G r oup Gmb H •Bahn h ofs t raß e 53- 5 5•64 5 60 R ieds tadt •Te lefo n:[phone]•
www . rap i d-g r oup . de•
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