Raypak 1005-2005 User manual

Catalog No.: 2000.61C Effective: 12-01-10 Replaces: 07-10-09
Job:
Engineer:
Contractor:
Prepared By: Date:
Model: Indoor/Outdoor:
96% Thermal Efficiency at Full Rate; Up to 99% at Part Load
100% Factory Fire Tested
Maximum Outlet Water Temperature: 225°F
Minimum Inlet Water Temperature: 50°F
Full Safety Diagnostics with History
Footprint: Less Than 10.8 ft2
Limited Twenty-Five-Year Thermal Shock Warranty
Limited Ten-Year Primary Heat Exchanger Warranty
Limited Ten-Year Secondary Heat Exchanger Warranty
Full Electronic Modulation, Constant Ratio 4:1 Turndown
Modulating Controller with LCD Display
Status Display Lights
Heat Exchanger
Headers
Cast Iron – Standard
Bronze – Option A-1
ASME H Stamped; 160 PSIG MAWP
National Board Listed
Fin Tubing
Copper – Standard
Cupro Nickel – Option A-3
ASME Powder-Coated Tube Sheet
Silicone High Temp O-Rings
ASME Pressure Relief Valve
60 PSIG – Standard
PSIG – Optional
150 PSI Air Vent, Auto
T&P Gauge, Shipped Loose
Stainless Steel Secondary Heat Exchanger
Stainless Steel Evaporator Plate
Boiler Pump: 120V, 1∅, 60Hz;
Cast Iron – Standard
Bronze – Option
Control
120V, 60Hz, 1Ø, Power Supply
120/24V 60Hz Transformer
Ignition Module
3-Try – Standard
Single-Try – Option C-6
Hot Surface Ignition (HSI)
Remote Flame Sensor
Fixed High Limit, Manual Reset, 240°F
On/Off Power Switch
Flow Switch
Blocked Vent Pressure Switch
Combustion Air Proving Switch
Freeze Protection
Alarm Dry Contact
Pump Switch
Control (cont.)
Pump Time Delay
Diagnostics Panel with LCD Display,
2 lines, 20 characters
Modulating Temperature Control
Water Temperature Sensors (3)
Cold Water Protection
Blocked Condensate Switch
Burner
Ultra-Low NOx: Less than 20 PPM (Natural
Gas Only)
Gas Train
Fuel
Natural Gas
Propane
Zero Governor Regulator
Dual-Seat Combination Valve
Electronic Modulating Firing Mode (H7)
Construction
Indoor/Outdoor Construction
Enclosed Front Controls
PolyTuf Powder Coat Finish
Rear Connections (Water, Gas, Vent,
Electrical, Comb. Air, Cond. Drain)
Combustion Air Filter
Design Certified ANSI Z21.13/CSA 4.9
Front Connection Low Voltage IWiring
Venting
Vent Termination, Cat IV
Outdoor or Indoor, Vertical –
Option D-11
Indoor, Horizontal – Option D-15
Extractor – Optional, Cat II
By others
Not required
Multi-Boiler Digital Temp Controllers
B-36 TempTracker Mod+ Hybrid,
2-4 Boilers, OA Reset
B-37 TempTracker Mod+ Hybrid,
5-10 Boilers, OA Reset
B-38 TempTracker Mod+ Hybrid,
11-16 Boilers, OA Reset
B-45 Multi-Mod Platinum,
2-4 Boilers, OA Reset
B-46 Multi-Mod Platinum EMS,
2-4 Boilers, OA Reset
B-47 Multi-Mod Platinum BACNet,
2-4 Boilers, OA Reset
B-48 Multi-Mod Expansion Module,
1-8 Additional Boilers
Options
D-32 PVC Vent Adapter
(Includes 200ºF Manual High
Limit) Maximum return water
temperature allowed 170ºF.
F-10 Low Water Cut-Off, Remote
Probe
I-1 High Limit, Auto Reset, Adj.,
100-240°F
I-2 High Limit, Manual Reset, Adj.,
100-240°F
S-1 Low Gas Pressure Switch,
Manual Reset
S-2 High Gas Pressure Switch,
Manual Reset
Z-12 Condensate Neutralizer Kit
Regulatory Agency Requirements
X
Therm
™
-
Type H
Heating Boilers
Models 1005-2005
Proudly Made in the USA

Catalog No.: 2000.61C Effective: 12-01-10 Replaces: 07-10-09
XTherm – Type H
Models 1005-2005 Model
Dimensions (in)
MBTUH
Model
(H7-) Input Output
B
Height D E F G* NPT
K
Flue
Ø
L M
N
C/A
Ø
P R Y
Ship
Weight
(Lbs.)
1005 999 959 55-1/8 45 47-1/8 36-1/2 1-1/4 6 40-1/16 11-1/2 6 47-1/8 8-1/16 6-1/16 1065
1505 1500 1440 67-1/8 57 59-1/16 38-1/2 1-1/4 8 52-1/16 12-5/8 8 59-1/8 8-3/16 6-1/16 1234
2005 1999 1919 81-1/8 71 71-3/16 38-1/2 2 8 64-1/16 12-5/8 8 73-1/8 8-3/16 6-1/4 1461
Note: Ratings shown are for elevations up to 4,500 feet. For installations at elevations
above 4,500 feet, please consult the factory for additional instructions.
* For Propane Gas, all models are 1” NPT
Model 1005 Model 1505 Model 2005
Minimum Pipe Size2Minimum Pipe Size2Minimum Pipe Size2
System
Return
Temp
(ºF)
Supply
Temp1(ºF) <80’ eq 80-200’ eq
Supply
Temp1(ºF) <80’ eq 80-200’ eq
Supply
Temp1(ºF) <80’ eq 80-200’ eq
60 138 2” NPT 2-1/2” NPT 147 2” NPT 2-1/2” NPT 154 2” NPT 2-1/2” NPT
80 138 2” NPT 2-1/2” NPT 147 2” NPT 2-1/2” NPT 154 2-1/2” NPT 3” NPT
100 138 2-1/2” NPT 3” NPT 147 2-1/2” NPT 3” NPT 154 2-1/2” NPT 3” NPT
120 145 2-1/2” NPT 3” NPT 158 2-1/2” NPT 3” NPT 170 2-1/2” NPT 3” NPT
140 165 2-1/2” NPT 3” NPT 178 2-1/2” NPT 3” NPT 190 2-1/2” NPT 3” NPT
160 185 2-1/2” NPT 3” NPT 198 2-1/2” NPT 3” NPT 210 2-1/2” NPT 3” NPT
1– Approximate high fire heater outlet temperature based on the standard heater pump and recommended connecting pipe size.
2– Minimum pipe size based on total equivalent feet of supply and return piping between the system loop and heater.
NOTE
:
Primary/Secondary plumbing
is mandatory for proper operation.
CLEARANCES
(in.)
Front Rear Right Left Top Floor Vent
Certified Minimum 24 12 1 1 0 0 1
Minimum Service 24 36 24 1 10 N/A N/A
Amp Draw**
Model Boiler † Accessories †
1005 12** 10
1505 12** 14
2005 18** 17
† Separate power connections are
factory supplied and separate supply
breakers must be field supplied.
** Current draw is for boiler only (Supply
breaker must have delayed trip).