Raypak TempTracker mod+ User manual
INSTALLATION AND OPERATION INSTRUCTIONS
SEQUENCING MODULATING CONTROLS
for Hydronic Heating Systems
This manual attempted to be complete and accurate at the time of publication. Additional upgrades and new features may change
TempTracker mod+ functions. Upgrades to this manual may occur at any time. Contact the factory for further details.
WARNING
The TempTracker mod+ is strictly an operating control. It CANNOT be used as a limit control. All boilers must
have all safety and limit controls required by code. It is the responsibility of the installer to verify that all the
safety and limits are working properly before the TempTracker mod+ is installed.
This control must be installed by a licensed electrician.
P/N 241297 REV.2
Cat.# 5000.67 08/31/09
--------
SYSTEM
A
B
C
D
12
RUNPROGRAM
DO NOT APPLYANY VOLTAGE
TO INPUT TERMINALS
345678910 11 12 13 15
14 17
16 18 20
19 21 24
23 29
25 27
26 28 32
30 31
LN
-+
+
TT
OORS-485
mA
GND VLT
SYS ABCD
PWR
CUR / VLT
A
-+
+
mA
GND VLT
-+
+
mA
GND VLT
+
+
mA
22
-
GND VLT
+
mA
TEMP
OUTDOOR
OO
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
PROVE
/DHW SHUTDOWN
/SETBACK
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
CAUTION
: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
99RA
/TSTAT
2 Raypak, Inc.
TEMPTRACKER MOD+ LAYOUT. . . . . . 3
TEMPTRACKER MOD+ OVERVIEW . . . . 4
Reset Ratio/Outdoor Reset . . . . . . . . . .5
Make Sure You Have the Right Control . . 6
INITIAL SETUP . . . . . . . . . . . . . . . 6
Selecting the System Features. . . . . . . 6
INSTALLATION . . . . . . . . . . . . . . . 7
Mounting the Enclosure . . . . . . . . . . 7
Install the Sensors . . . . . . . . . . . . . 8
Heating/Storage Tank System Sensor (HSS)
Installation . . . . . . . . . . . . . . . . . . .8
Outdoor Sensor Installation . . . . . . . . . .8
Wiring. . . . . . . . . . . . . . . . . . . . 9
Wiring the Power (Terminals 1, 2) . . . . . . .9
Wiring the Sensors. . . . . . . . . . . . . . .9
Wiring the Shutdown, Tstat, or Setback (Terminals
31, 32) . . . . . . . . . . . . . . . . . . . . .9
Wiring the System Prove (Terminals 29, 30) 10
Wiring for Domestic Hot Water Priority (Terminals
29, 30) . . . . . . . . . . . . . . . . . . . . 10
Wiring the System Output (Terminals 3, 4). . 10
Wiring the Boilers . . . . . . . . . . . . . . 10
Wiring to Modulating Motors . . . . . . . . . 11
Connecting to the TempTracker mod+ Extension
Panels . . . . . . . . . . . . . . . . . . . . 11
MENU SEQUENCE . . . . . . . . . . . . .12
Startup Settings . . . . . . . . . . . . . .14
Program Change Settings . . . . . . . . . . 14
Startup Sequence . . . . . . . . . . . . . . 14
Sensor Type . . . . . . . . . . . . . . . . . 14
EMS Input Mode . . . . . . . . . . . . . . . 14
(Available In Set point Only) . . . . . . . . . 14
Selecting the Output Type . . . . . . . . . . 14
Modulating Mode. . . . . . . . . . . . . . . 14
Prove/Domestic Hot Water (DHW). . . . . . 15
Domestic Hot Water Set Point . . . . . . . . 15
Shutdown/Tstat/Setback Mode. . . . . . . . 15
Boost Mode . . . . . . . . . . . . . . . . . 15
(Not Available with Setback) . . . . . . . . . 15
Sensor Fault . . . . . . . . . . . . . . . . . 16
Setting the Control to Factory Defaults. . .16
Program Change Settings . . . . . . . . . . 17
Season . . . . . . . . . . . . . . . . . . . . 17
Set Point . . . . . . . . . . . . . . . . . . . 17
Reset Ratio. . . . . . . . . . . . . . . . . . 17
Outdoor Cutoff Temperature . . . . . . . . . 18
Offset. . . . . . . . . . . . . . . . . . . . . 18
Minimum Water Temp . . . . . . . . . . . . 18
Maximum Water Temp . . . . . . . . . . . . 18
System Settings . . . . . . . . . . . . . .19
Gain . . . . . . . . . . . . . . . . . . . . . 19
Lead Boiler Rotation . . . . . . . . . . . . . 19
Purge Delay . . . . . . . . . . . . . . . . . 19
Lag Delay . . . . . . . . . . . . . . . . . . 20
Standby Time. . . . . . . . . . . . . . . . . 20
System Run-On . . . . . . . . . . . . . . . 20
Setback. . . . . . . . . . . . . . . . . . . . 20
Last Stage Hold . . . . . . . . . . . . . . . 21
Day/Night Schedules. . . . . . . . . . . . . 21
Set Time . . . . . . . . . . . . . . . . . . . 22
History . . . . . . . . . . . . . . . . . . .22
Maintenance . . . . . . . . . . . . . . . .23
System & Outdoor Sensor Trim . . . . . . . 23
Soft-Off Delay . . . . . . . . . . . . . . . . 23
Output Trim. . . . . . . . . . . . . . . . . . 23
Conguration . . . . . . . . . . . . . . . . . 24
Display . . . . . . . . . . . . . . . . . . . . 24
Boiler Stage Settings. . . . . . . . . . . .25
Mode . . . . . . . . . . . . . . . . . . . . . 25
TROUBLESHOOTING. . . . . . . . . . . .26
SPECIFICATIONS . . . . . . . . . . . . . .32
TempTracker mod+ Specications . . . . .32
TempTracker mod+ Extension Specications32
Contents
TempTracker mod+ & TempTracker mod+ Extension Installation Manual 3
--------
SYSTEM
A
B
C
D
12
RUNPROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
345678910 11 12 13 15
14 17
16 18 20
19 21 24
23 29
25 27
26 28 32
30 31
LN
-+
+
TT
OORS-485
mA
GND VLT
SYS ABCD
PWR
CUR / VLT
A
-+
+
mA
GND VLT
-+
+
mA
GND VLT
+
+
mA
22
-
GND VLT
+
mA
TEMP
OUTDOOR
OO
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
PROVE
/DHW SHUTDOWN
/SETBACK
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VAMAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
CAUTION
: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
99RA
/TSTAT
The digital display shows the system status, set point,
lead stage <in brackets>, and status of each stage.
To view and adjust settings, press the appropriate buttons.
LED indicates the
associated relay status. Buttons function is presented on
Bottom Row of display.
Program Switch to restrict access to
function changes. This switch is
covered with Wiring Enclosure.
120VAC Power Four N.O. Boiler startup relay
outputs. Each is wired in series
with each boiler's limit circuit.
System Output controls
pumps, valves, or other
system components.
Four modulation outputs can be 4-20mA,
0-5V, 0-10V, 1-5V, or 2-10V. Go to
Startup Menu to determine the type of
output for each stage.
When connecting Outdoor and System
Sensors, no Polarity is observed.
Prove terminals must be connected
for TempTracker mod+ to operate boilers.
Connect Extension panels to
add additional stages using
a 6 pin phone line only (cable
provided with TempTracker
mod+ Extension).
TEMPTRACKER MOD+ LAYOUT
4 Raypak, Inc.
TEMPTRACKER MOD+ OVERVIEW
SEQUENCES UP TO 4 FULLY MODULATING STAGES.
The TempTracker mod+ is the perfect control whenever multiple fully modulating stages are required for hydronic heating applications.
The TempTracker mod+ controls the on/off and the modulation of each stage to maintain precise system set point control.
PID TYPE LOGIC
The TempTracker mod+’s control algorithms allow it to look at the rate of change in the system. If the system temperature is changing
quickly, the TempTracker mod+ will react quickly to adjust the modulating stages’ output. If the system temperature changes slowly,
the TempTracker mod+ will make slow and gradual output adjustments. Therefore, the TempTracker mod+ adapts to specic system
requirements and minimizes uctuations around the set point.
CONTROLS 4-20MA MODULATING MOTORS OR 0-5 V, 0-10 V, 1-5V, 2-10V MODULATING MOTORS
The TempTracker mod+ is designed to accurately control the output from 25% to 100% of modulation for each of these different types
of motors. One TempTracker mod+ can even control a variety of the above different motors.
ONLY ONE SENSOR
When Set Point sensor type is selected, the TempTracker mod+ requires only one sensor located in the common output header of all
stages. However, when Reset is selected, an additional Outdoor Sensor is required for Outdoor Reset Ratio input.
DIGITAL DISPLAY OF ALL SYSTEM SETTINGS
The TempTracker mod+’s alphanumeric digital display names each system parameter in simple English and shows its precise value. The
easy to follow menu system allows users to quickly make changes to any system setting without having to learn any specialized codes
or keyboard commands.
AUTOMATIC ROTATION AMONG STAGES
Rotating the rst stage to be activated on a call for output promotes even wear on each stage. The TempTracker mod+ has three modes
of rotation: Manual, Last On, or Time. The Time rotates the lead stage every selected time period from every hour to every 60 days.
OUTDOOR RESET
The TempTracker mod+ has a hydronic outdoor temperature reset function. This allows the TempTracker mod+ to change the set point
based on outdoor temperature. Furthermore, additional settings have been added to ne tune this operation, like Offset, Minimum, and
Maximum Water Temperature and night setback schedule.
STANDBY BOILERS
Each of the TempTracker mod+ stages can be congured as a Standby boiler with an adjustable Standby delay. A boiler can be used as
a backup during extended large demand periods.
SYSTEM OUTPUT
In Set Point or Outdoor Reset modes, the System Output will activate whenever the outdoor temperature is below the Outdoor Cutoff
setting. A System Prove input checks the status of components activated by the System output before stages can be activated.
PARALLEL MODULATION
The TempTracker mod+ uses parallel modulation that can modulate several boilers together as a one large boiler. This mode is useful
for boilers with lower water content, which are usually more efcient at lower ring points.
ADD UP TO 16 BOILER STAGE (OPTIONAL)
As a stand-alone, the TempTracker mod+ is designed to control four modulating boilers. However, it has the capability of expanding its
control to two extension panels each with six boiler stages. Thus, the TempTracker mod+ can control a total of up to 16 boiler stages.
TempTracker mod+ & TempTracker mod+ Extension Installation Manual 5
UNDERSTANDING OPERATION CONCEPT
The TempTracker mod+ has multiple operating modes that satisfy most hydronic systems.
It can change the System Set Point based on outdoor temperature (Outdoor Reset) or it can
modulate its stages to achieve an adjustable xed Set Point.
In Outdoor Reset, the TempTracker mod+ controls a hot water heating system to provide a
building withcomfortableandevenheat levels. TheTempTracker mod+ variesthe temperature
of the circulating heating water in response to changes in the outdoor temperature. The heating
water temperature is controlled through the modulation of stages.
The TempTracker mod+ also controls the system circulating pump with an adjustable Outdoor
Cutoff. When the outdoor temperature is above Outdoor Cutoff, the pump is off and no heating
water is circulated through the system.When the outdoor temperature drops below the Outdoor
Cutoff, the system pump relay is activated and the heating water circulates through the system.
Thetemperatureof theheating wateris controlledby theResetRatio,WaterOffset,and changes
with Outdoor temperature.
RESET RATIO/OUTDOOR RESET
When a building is being heated, heat escapes through the walls, doors, and windows to
the colder outside air. The colder the outside temperature, the more heat escapes. If you
can input heat into the building at the same rate that it is lost out of the building, then
the building temperatures will remain constant. The Reset Ratio is an adjustment that
lets you achieve this equilibrium between heat input and heat loss.
The starting point for most systems is the 1.00 (OD):1.00 (SYS) (Outdoor Air
Temperature : Heating Water Temperature) ratio. This means that for every degree
the outdoor temperature drops, the temperature of the heating water will increase one
degree. The starting point of the curves is adjustable, but comes factory selected at
70°F Outdoor Temp. and 100°F Water Temp. For example with a 1.00 (OD):1.00 (SYS)
ratio, if the outdoor temperature is 40°F, this means the temperature has fallen 30°from
the starting point of 70°F. Therefore, the heating water temperature will increase 30°to
130°F.
Each building has different heat loss characteristics. A very well insulated building will
not lose much heat to the outside air, and may need a Reset Ratio of 2.00 (OD):1.00
(SYS) (Outdoor:Water). This means the outdoor temperature would have to drop
2 degrees to increase the water temperature 1 degree. On the other hand, a poorly
insulated building with insufcient radiation may need a Reset Ratio of 1.00 (OD):2.00
(SYS). This means that for each degree the outdoor temperature dropped the water
temperature will increase 2 degrees. The TempTracker mod+ has a full range of Reset
Ratios to match any buildings heat loss characteristics.
A heating curve that relies not only on Outdoor temperature but also on type of radiation
will improve heat comfort. The following are suggested initial settings for different
types of radiation based on average building insulation and heat loss. The contractor
can ne tune these adjustments based on the specic building need.
Type of Radiation in Building Reset Ratio Offset
Radiators (Steel & Cast Iron) 1.00 (OD) : 1.00 (SYS) 0˚F
Baseboard (Finned copper tube& Cast Iron) 1.00 (OD) : 1.00 (SYS) 0˚F
Radiant (High Mass/Concrete) 4.00 (OD) : 1.00 (SYS) -10˚F
Radiant (Low Mass/Joists) 2.00 (OD) : 1.00 (SYS) -10˚F
Fan Coils & Air Handlers 1.00 (OD) : 1.00 (SYS) 20˚F
Outdoor Temperature
Water Temperature
70 405060
130
120
110
100
Outdoor Temperature
Water Temperature
70 405060
110
100
90
80
Outdoor Temperature
Water Temperature
70 405060
150
140
130
120
1:4
With a 0° Offset, the
Reset curves begin at
100° Water Temperature.
With a -20° Offset, the
Reset curves begin at
80° Water Temperature.
With a +20° Offset, the
Reset curves begin at
120° Water Temperature.
1:4
1:4 1:1
1:1
1:1
4:1
4:1
4:1
90
100
+20 Offset
-20 Offset
Outdoor Temperature
Water Temperature
70 405060
130
120
110
100
1:4 1:1
4:1
Colder
Warmer
Outdoor Temperature (in °F)
70 60 50 40 20
30 0 -10
10 -20
100
120
110
130
140
150
160
180
170
190
200
210
220 1:3 1:2 1:1.5
1:1.25
1:1
1.25:1
1.5:1
2:1
3:1
4:1
Water Temperature (in °F)
Reset Ratio Curves
Reset Ratio is Presented as
Outdoor Temp. : Water Temp.Ratio
1:4
WARNING
When controlling a non condensing
boiler directly without the use of a
mixing valve, minimum boiler water
temperature must be set to boiler
manufacturer specications. In that
case, system temperature must not go
below such temperature.
6 Raypak, Inc.
MAKE SURE YOU HAVE THE RIGHT CONTROL
If you need the TempTracker mod+ to do additional tasks that either are not listed or do not know how to congure them, contact your
local Raypak representative.
INITIAL SETUP
Setting an Initial Program will ease the conguration of the TempTracker mod+ and will give the opportunity to utilize many of the
energy saving features and give more comfortable heat when needed.
The program should consist of the following:
• Selecting the features that your system can utilize,
• Installation: Install the Control, switches and sensors,
• Setting the System Startup,
• Setting the System Settings,
• Setting the Stages
• Adjusting Reset Ratio and Water Offset (In Reset Mode Only)
SELECTING THE SYSTEM FEATURES
The TempTracker mod+ has been designed with Hydronic building heating as the primary purpose. With this in mind, many of the
TempTracker mod+ features can be utilized to ease, enhance and improve your system performance. Some of these features are listed
in this section.
OUTDOOR RESET OR SET POINT
• The TempTracker mod+ can control the System Temperature either by adjusting the calculated temperature according to the Outdoor
Temperature (Outdoor Reset) or by maintaining an adjustable Set Point. The earlier relies on an Outdoor Sensor (supplied with the
control) and achieves better fuel savings in addition to better comfort.
NUMBER OF STAGES
• The TempTracker mod+ can be congured to control up to 4 modulating boilers. It can control up to 16 boiler stages using a maximum
of two TempTracker mod+ Extension Panels
MODULATION MODE
• The TempTracker mod+ stages boilers using parallel modulation. Parallel modulation can modulate several boilers together as a
one large boiler. This is useful for boilers which are more efcient at lower ring points.
MODULATING SIGNAL
• The TempTracker mod+ is designed to accurately control the output from 25% to 100% of modulation for each of these different
types of equipment. One TempTracker mod+ can even control a variety of the above different modulation equipment.
AUTOMATIC ROTATION AMONG BOILERS
• Rotating the rst burner to be activated on a call for output promotes even wear on all burners. The TempTracker mod+ has three
modes of rotation: Manual, Last-ON, or Time automatically rotating every selected time period from every hour to every 60 days.
STANDBY BOILER
• Any boiler can be congured as a Standby boiler. It withholds a specic boiler from being included in the Lead Rotation. However,
the Standby boiler will be red only as a backup when all other stages combined cannot satisfy the demand and after an adjustable
delay period.
SETBACK OR DAY/NIGHT SCHEDULING
Two Setback modes are available for the TempTracker mod+:
• The Day/Night Scheduling provides an adjustable time-based schedule for the Setback.
• The Setback mode uses an external signal to switch the operation of the TempTracker mod+ in and out of setback mode.
TempTracker mod+ & TempTracker mod+ Extension Installation Manual 7
System Run-On
• This feature lets the TempTracker mod+ run the SYS relay for a longer period after the boilers have been turned off. When this relay
is used to control a pump, it helps in dissipating the excess heat from the boilers combustion chamber.
INSTALLATION
Each of the TempTracker mod+ or TempTracker mod+ Extension consists of three primary enclosure components.
• TheEnclosureDisplayModule: contains the display, buttons, LEDs and electric wiring terminals. It has two screws to hold it to
the base. A program conguration switch, used to adjust TempTracker mod+ settings, is placed above the terminals. This switch
is enclosed with the enclosure wiring cover for security. Wiring terminals are of the plug-in type to ease installation and removal.
• TheEnclosureBase: contains the holes to mount and hold the control against the wall or any at surface. All other enclosure
components mount on the base. The bottom section of the Enclosure Base contains the wiring chamber with knockouts on the
bottom to easy installation.
• TheEnclosureWiringCover: seals the wires from the external environment. It has two screws to hold it the base and a hole to
secure a lock on the wiring enclosure. A plastic web that separates the wiring chamber into high and low volt sections has been
provided.
MOUNTING THE ENCLOSURE
• Select a location near the equipment to be controlled.
• The surface should be at, and be sufciently wide and strong to hold the
TempTracker mod+ or the TempTracker mod+ Extension.
• Keep the control away from extreme heat, cold, or humidity. Ambient
control operating temperature is from 20 to 120°F.
• Remove the Enclosure Wiring Cover from the control enclosure by
removing the two bottom screws.
• Remove the Enclosure Display Module by removing the middle screws.
• Screw the Enclosure Base to the surface through the upper and lower
mounting holes on the back of the enclosure.
• Replace the Enclosure Display Module and replace the middle screws.
• Do not replace the enclosure wiring cover until all wiring is done.
Mounting Holes
Display Mounting Screws Wiring Cover
Mounting Screws
Enclosure Display Module
Enclosure Wiring Cover Enclosure Base
Hole for optional lock
(not supplied)
8 Raypak, Inc.
INSTALL THE SENSORS
HEATING/STORAGE TANK SYSTEM SENSOR (HSS)
INSTALLATION
LOCATING HSS
• Put the Heating System sensor approximately 10' feet past the last boiler on the
common supply header but before any major takeoffs.
• The sensor must be located where it sees the output of all the boiler stages. If a
boiler is piped so that the sensor does not see its output, the TempTracker mod+
will not sequence the boilers correctly.
• Only use a Standard Brass Tube sensor.
• The sensor wires can be extended up to 500' using a shielded 2-conductor cable
(Belden #8760 or equivalent). Do not ground the shield at the sensor but at the
panel using one of the terminals marked with an “O”.
• Do not run sensor wires in conduit with line voltage wiring.
• Install a 3/8"ID 1/2"NPT immersion well.
• Insert the sensor probe of the supplied sensor into the well.
Immersion Well
3/8" ID 1/2" NPT
Heating System
Sensor
Common Supply Pipe
Sensor Probe
Immersion Heating System Sensor
Shield
Common Supply Pipe
Sensor Probe
Strap-On Heating System Sensor
Shield
Pipe Insulation
Connect
To control
ALERT
If the System Sensor can not sense
the correct heating system water
temperature supplied to the building,
the TempTracker mod+ will not provide
comfortable heat levels. Be sure the
System Sensor is located on a main
supply pipe which can not easily be
isolated from the system.
OUTDOOR SENSOR INSTALLATION
• Only use the Raypak sensor included with the unit.
• Locate the sensor in the shade on the north side of the building. The sensor
should never be in direct sunlight.
• Be sure the location is away from doors, windows, exhaust fans, vents, or other
possible heat sources.
• The sensor should be mounted approximately 10' feet above ground level.
• Adhere the Outdoor Label provided to the back of the sensor base.
• Use the Enclosure Base bottom knockout for the conduit. Use the locknut to
hold the conduit and enclosure base together. Screw the cover to the base.
• If screws are used to afx the enclosure to the wall, make sure to seal around the
sensor and wall except from the bottom.
• The sensor wires can be extended up to 500' using shielded 2-conductor cable
(#18/2). Do not ground the shield at the sensor but at the control using the
terminal marked with an “O”.
• Do not run sensor wires in conduit with line voltage wiring.
WARNING
The TempTracker mod+ is an operating control only. All boilers
must have all safety and limit controls required by code. It is the
responsibility of the installer to verify that all the safety and limits
are working properly before the TempTracker mod+ is installed.
ALERT
Determining the proper location for the Outdoor Sensor is very important. The TempTracker mod+ will base
the heat on the outdoor temperature information it receives from this location. If the sensor is in the sun, or
covered with ice, its reading will be different from the actual Outdoor temperature (OD).
System Sensor
In Well
Shield
Not connected
Well Locknut
Sensor in Well
Well
Sensor 2-Conductor
Shielded Cable
System
Strap-On
Sensor
Shield
Not connected
Plastic
Tie-Wraps
Around Pipe
Outdoor
Sensor
snap-in
location
Shield
not connected
Conduit
Outdoor Label
on back of Sensor
Outdoor Sensor
Strap-On Sensor
Immersion Sensor
Mounting
screws
location
Seal around
sensor and wall
Outdoor
drip-hole
TempTracker mod+ & TempTracker mod+ Extension Installation Manual 9
WIRING
WIRING THE POWER (TERMINALS 1, 2)
• Bring the 120VAC 60Hz power wires through the bottom Knockout of the enclosure.
• Class 1 voltages must enter the enclosure through a different opening from any Class 2 voltage wiring.
• Connect the hot line to terminal marked L.
• Connect the neutral line to the terminal marked N.
• Raypak recommends installing a surge suppressor on the power source to the TempTracker mod+.
WARNING
Class 1 voltages must enter the enclosure through a different opening from any Class 2 voltage wiring.
Raypak recommends installing a surge suppressor on the power source to the TempTracker mod+.
Mini-MOD
SYSTEM
A
B
C
D
Full Modulation Sequencing Control
12
RUNPROGRAM DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
345678910 11 12 13 15
14 17
16 18 22
20
19 21 24
23 29
25 27
26 28 32
30 31
LN
-+
+
TT
OORS-485
mA
GND VLT
SYS ABCD
PWR
CUR / VLT
A
-+
+
mA
GND VLT
-+
+
mA
GND VLT
-+
+
mA
GND VLT
+
mA
TEMP
OUTDOOR
OO
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
------
Line
Neutral
120VAC
Power Source
Outdoor Sensor
Sensor Shiled
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
System Sensor
Sensor Shiled
Shutdown,
T-Stat, or
Setback Signal
345678910 11 12
SYS ABCD
System Pump
or Pump Starter
Boiler Enable
Output
Boiler
Boiler 4-20mA
Modulation Output
4-20mA
Burner
Motor
-+
Boiler Voltage
Modulation Output
Voltage
Burner
Motor
GND V+
PROVE
/DHW
SHUTDOWN
/SETBACK
PROVE
/DHW
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
Prove Signal
PROVE
/DHW
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
DHW Signal
PROVE
/DHW
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
L
N
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT SHUTDOWN
/SETBACK
/TSTAT
WIRING THE SENSORS WARNING
Connect the shield at the control terminal end and cut the shield wire at the sensor end.
Mini-MOD
SYSTEM
A
B
C
D
Full Modulation Sequencing Control
12
RUNPROGRAM DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
345678910 11 12 13 15
14 17
16 18 22
20
19 21 24
23 29
25 27
26 28 32
30 31
LN
-+
+
TT
OORS-485
mA
GND VLT
SYS ABCD
PWR
CUR / VLT
A
-+
+
mA
GND VLT
-+
+
mA
GND VLT
-+
+
mA
GND VLT
+
mA
TEMP
OUTDOOR
OO
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
------
Line
Neutral
120VAC
Power Source
Outdoor Sensor
Sensor Shiled
29
25
27
26
28
32
30 31
T
T
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
System Sensor
Sensor Shiled
Shutdown,
T-Stat, or
Setback Signal
345678910 11 12
SYS ABCD
System Pump
or Pump Starter
Boiler Enable
Output
Boiler
Boiler 4-20mA
Modulation Output
4-20mA
Burner
Motor
-+
Boiler Voltage
Modulation Output
Voltage
Burner
Motor
GND V+
PROVE
/DHW
SHUTDOWN
/SETBACK
PROVE
/DHW
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
Prove Signal
PROVE
/DHW
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
DHW Signal
PROVE
/DHW
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
L
N
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT SHUTDOWN
/SETBACK
/TSTAT
SYSTEM SENSOR WIRING (TERMINALS 27, 28)
• A TempTracker mod+ must be connected to a temperature sensor located in the common header.
• The TempTracker mod+ is designed to be connected to a temperature sensor for immersion in a 3/8ID well.
• Temperature sensor wires can be extended up to 500’ by splicing shielded 2-conductor cable (Belden #8760 or
equivalent).
• Temperature sensors have no polarity. Connect the two wires from the sensor to the TempTracker mod+ terminals
marked SYSTEM TEMP 27, 28.
• Connect the sensor shield to the circled terminal 28 with one of the sensor wires.
OUTDOOR SENSOR WIRING (TERMINALS 25, 26)
• The TempTracker mod+ will vary the system Set Point when Outdoor Reset is selected based on outdoor
temperature.
• Whether in Set Point or Outdoor Reset modes, the outdoor sensor can be used as an Outdoor Cutoff. The
TempTracker mod+ will disable all Boilers when the outdoor temperature is above the adjustable Outdoor Cutoff
temperature. This feature will automatically be activated when an outdoor sensor is connected.
• For an outdoor sensor use a Raypak outdoor sensor.
• The sensor wires can be extended up to 500’ using shielded 2-conductor cable (Belden #8760 or equivalent).
• Temperature sensors have no polarity. Connect the wires from the outdoor sensor to the TempTracker mod+
terminals marked OUTDOOR TEMP - 25, 26.
• Connect the shield to the circled terminal 26 with one of the sensor wires.
Mini-MOD
SYSTEM
A
B
C
D
Full Modulation Sequencing Control
12
RUNPROGRAM DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
345678910 11 12 13 15
14 17
16 18 22
20
19 21 24
23 29
25 27
26 28
32
30 31
LN
-+
+
TT
OO
RS-485
mA
GND VLT
SYS ABCD
PWR
CUR / VLT
A
-+
+
mA
GND VLT
-+
+
mA
GND VLT
-+
+
mA
GND VLT
+
mA
TEMP
OUTDOOR
OO
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
------
Line
Neutral
120VAC
Power Source
Outdoor Sensor
Sensor Shiled
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
System Sensor
Sensor Shiled
Shutdown,
T-Stat, or
Setback Signal
345678910 11 12
SYS ABCD
System Pump
or Pump Starter
Boiler Enable
Output
Boiler
Boiler 4-20mA
Modulation Output
4-20mA
Burner
Motor
-+
Boiler Voltage
Modulation Output
Voltage
Burner
Motor
GND V+
PROVE
/DHW
SHUTDOWN
/SETBACK
PROVE
/DHW
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
Prove Signal
PROVE
/DHW
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
DHW Signal
PROVE
/DHW
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
L
N
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT SHUTDOWN
/SETBACK
/TSTAT
WIRING THE SHUTDOWN, TSTAT, OR SETBACK (TERMINALS 31, 32)
• The Shutdown will be available when selected as the Shutdown/Tstat/Setback mode from the Startup menu. See
page 15. This will provide the user with a customizable Day/Night Schedule. See page 21.
• The Shutdown feature can be used whenever it is desirable to turn off the TempTracker mod+ stage outputs from
a remote location or another controller (i.e. EMS input).
• The Tstat option, when selected from the Shutdown/Tstat/Setback startup menu, provide the capability of
controlling the operation of the TempTracker mod+ based on a thermostat input. See page 15. This will provide
the user with a customizable Day/Night Schedule. See page 21.
• The thermostat will provide the TempTracker mod+ with a call for heat by shorting terminals 31 and 32.
• When the Shutdown input is enabled by closing the dry contact, or when the Tstat input is disabled by opening the
dry-contact, all active boilers will immediately modulate down to low for the Soft-Off period, then turn off.
• The System Output relay will remain active until the System Run-On Delay expires and then it will turn off.
Mini-MOD
SYSTEM
A
B
C
D
Full Modulation Sequencing Control
12
RUNPROGRAM DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
345678910 11 12 13 15
14 17
16 18 22
20
19 21 24
23 29
25 27
26 28
32
30 31
LN
-+
+
TT
OORS-485
mA
GND VLT
SYS ABCD
PWR
CUR / VLT
A
-+
+
mA
GND VLT
-+
+
mA
GND VLT
-+
+
mA
GND VLT
+
mA
TEMP
OUTDOOR
OO
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
------
Line
Neutral
120VAC
Power Source
Outdoor Sensor
Sensor Shiled
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
System Sensor
Sensor Shiled
Shutdown,
T-Stat, or
Setback Signal
345678910 11 12
SYS ABCD
System Pump
or Pump Starter
Boiler Enable
Output
Boiler
Boiler 4-20mA
Modulation Output
4-20mA
Burner
Motor
-+
Boiler Voltage
Modulation Output
Voltage
Burner
Motor
GND V+
PROVE
/DHW
SHUTDOWN
/SETBACK
PROVE
/DHW
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
Prove Signal
PROVE
/DHW
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
DHW Signal
PROVE
/DHW
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
L
N
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT SHUTDOWN
/SETBACK
/TSTAT
• When Setback is selected in the Startup, a BMS/EMS or external clock can provide a Setback signal using these input terminals.
• The signal must be a dry contact only. No voltage can be placed across the SHUTDOWN/SETBACK terminals.
• Bring the two wires from the dry contact to the terminals marked SHUTDOWN/SETBACK- 31,32.
10 Raypak, Inc.
WIRING THE SYSTEM PROVE (TERMINALS 29, 30)
• The Prove feature is provided to check system component operation.
• A typical use of this feature is to check for ow before ring any boiler.
• If the PROVE input is open on a call, the TempTracker mod+ will enable only the System Output. All Boiler
outputs will be off when the PROVE input is open.
• A factory-installed jumper provides the Prove signal. Do not remove the jumper unless it will be replaced by a
System Prove signal or use the terminals for DHW call.
• The Prove signal must be a dry contact only. No voltage can be placed across the PROVE - 29, 30 terminals.
• Bring the two wires from the dry contact to the terminals marked PROVE - 29, 30.
WARNING
The PROVE input can not be used as a safety limit. All equipment must have its own
certied limit and safety controls as required by local codes. If Prove is selected in the
startup menu, no boiler stage will start unless Prove terminals are shorted. DO NOT
remove the PROVE jumper supplied unless replacing it with a Prove signal.
Mini-MOD
SYSTEM
A
B
C
D
Full Modulation Sequencing Control
12
RUNPROGRAM DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
345678910 11 12 13 15
14 17
16 18 22
20
19 21 24
23 29
25 27
26 28 32
30 31
LN
-+
+
TT
OORS-485
mA
GND VLT
SYS ABCD
PWR
CUR / VLT
A
-+
+
mA
GND VLT
-+
+
mA
GND VLT
-+
+
mA
GND VLT
+
mA
TEMP
OUTDOOR
OO
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
------
Line
Neutral
120VAC
Power Source
Outdoor Sensor
Sensor Shiled
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
System Sensor
Sensor Shiled
Shutdown,
T-Stat, or
Setback Signal
345678910 11 12
SYS ABCD
System Pump
or Pump Starter
Boiler Enable
Output
Boiler
Boiler 4-20mA
Modulation Output
4-20mA
Burner
Motor
-+
Boiler Voltage
Modulation Output
Voltage
Burner
Motor
GND V+
PROVE
/DHW
SHUTDOWN
/SETBACK
PROVE
/DHW
29
25 27
26 28
32
30 31
TT
O
O
TEMP
OUTDOOR
OO
TEMP
SYSTEM
Prove Signal
PROVE
/DHW
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
DHW Signal
PROVE
/DHW
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
L
N
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
Mini-MOD
SYSTEM
A
B
C
D
Full Modulation Sequencing Control
12
RUNPROGRAM DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
345678910 11 12 13 15
14 17
16 18 22
20
19 21 24
23 29
25 27
26 28 32
30 31
LN
-+
+
TT
OORS-485
mA
GND VLT
SYS ABCD
PWR
CUR / VLT
A
-+
+
mA
GND VLT
-+
+
mA
GND VLT
-+
+
mA
GND VLT
+
mA
TEMP
OUTDOOR
OO
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
------
Line
Neutral
120VAC
Power Source
Outdoor Sensor
Sensor Shiled
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
System Sensor
Sensor Shiled
Shutdown,
T-Stat, or
Setback Signal
345678910 11 12
SYS ABCD
System Pump
or Pump Starter
Boiler Enable
Output
Boiler
Boiler 4-20mA
Modulation Output
4-20mA
Burner
Motor
-+
Boiler Voltage
Modulation Output
Voltage
Burner
Motor
GND V+
PROVE
/DHW
SHUTDOWN
/SETBACK
PROVE
/DHW
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
Prove Signal
PROVE
/DHW
29
25 27
26
28 32
30 31
TT
O
O
TEMP
OUTDOOR
OO
TEMP
SYSTEM
DHW Signal
PROVE
/DHW
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
L
N
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
WIRING FOR DOMESTIC HOT WATER PRIORITY (TERMINALS 29, 30)
• DHW can be used to raise system Set Point to the DHW Set Point. Any of the DHW Priority options must be
selected from the Startup menu. See page 15.
• DHW Call terminals are dry contact N.O. terminals.
• Wire an aquastat or other controls to provide closure on the DHW Call terminals.
• Remove the jumper on the DHW terminals for proper operation.
WIRING THE SYSTEM OUTPUT (TERMINALS 3, 4)
• The SYS output relay will energize whenever the outdoor temperature is below the Outdoor Cutoff.
• The SYS will remain constantly energized while the outdoor temperature is below the Outdoor Cutoff.
• When the outdoor temperature rises 2°F above the Outdoor Cutoff, the SYS output will remain energized for the
period set by the System Run-On.
• The SYS output has one Normally Open (N.O.) relay contact.
• The N.O. contacts are dry contacts only. They do not source any voltage.
• Class 1 voltages must enter the enclosure through a different opening from any Class 2 voltage wiring.
• Each N.O. contact is capable of switching 6A resistive at 120VAC.
Mini-MOD
SYSTEM
A
B
C
D
Full Modulation Sequencing Control
12
RUNPROGRAM DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
345678910 11 12 13 15
14 17
16 18 22
20
19 21 24
23 29
25 27
26 28 32
30 31
LN
-+
+
TT
OORS-485
mA
GND VLT
SYS ABCD
PWR
CUR / VLT
A
-+
+
mA
GND VLT
-+
+
mA
GND VLT
-+
+
mA
GND VLT
+
mA
TEMP
OUTDOOR
OO
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
------
Line
Neutral
120VAC
Power Source
Outdoor Sensor
Sensor Shiled
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
System Sensor
Sensor Shiled
Shutdown,
T-Stat, or
Setback Signal
345
678910 11 12
SYS
ABCD
System Pump
or Pump Starter
Boiler Enable
Output
Boiler
Boiler 4-20mA
Modulation Output
4-20mA
Burner
Motor
-+
Boiler Voltage
Modulation Output
Voltage
Burner
Motor
GND V+
PROVE
/DHW
SHUTDOWN
/SETBACK
PROVE
/DHW
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
Prove Signal
PROVE
/DHW
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
DHW Signal
PROVE
/DHW
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
L
N
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT SHUTDOWN
/SETBACK
/TSTAT
WIRING THE BOILERS
WIRING THE BOILER OUTPUTS (A TERMINALS 5,6), (B TERMINALS 7,8), (C TERMINALS 9,10), ...
• Each Boiler output (A through D) has one Normally Open (N.O.) relay contact.
• The N.O. contacts are dry contacts only. They do not source any voltage.
• Each N.O. contact is capable of switching 6A resistive at 120VAC.
• Total output of all Boilers, including the SYS, must not exceed 15A.
• Wire the N.O. relay contacts to the Enable/Disable connection at the associated unit.
• Class 1 voltages must enter the enclosure through a different opening from any Class 2 voltage wiring.
Mini-MOD
SYSTEM
A
B
C
D
Full Modulation Sequencing Control
12
RUNPROGRAM DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
34
5678910
11 12 13 15
14 17
16 18 22
20
19 21 24
23 29
25 27
26 28 32
30 31
LN
-+
+
TT
OORS-485
mA
GND VLT
SYS
ABC
D
PWR
CUR / VLT
A
-+
+
mA
GND VLT
-+
+
mA
GND VLT
-+
+
mA
GND VLT
+
mA
TEMP
OUTDOOR
OO
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
------
Line
Neutral
120VAC
Power Source
Outdoor Sensor
Sensor Shiled
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
System Sensor
Sensor Shiled
Shutdown,
T-Stat, or
Setback Signal
345678910 11 12
SYS ABCD
System Pump
or Pump Starter
Boiler Enable
Output
Boiler
Boiler 4-20mA
Modulation Output
4-20mA
Burner
Motor
-+
Boiler Voltage
Modulation Output
Voltage
Burner
Motor
GND V+
PROVE
/DHW
SHUTDOWN
/SETBACK
PROVE
/DHW
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
Prove Signal
PROVE
/DHW
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
DHW Signal
PROVE
/DHW
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
L
N
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT SHUTDOWN
/SETBACK
/TSTAT
TempTracker mod+ & TempTracker mod+ Extension Installation Manual 11
WIRING TO MODULATING MOTORS
WIRING THE 4-20MA MODULATING MOTORS (A TERMINALS 13, 14), (B TERMINALS 16, 17),...
• The TempTracker mod+ can be equipped to operate up to four 4-20 mA modulating motors.
• The TempTracker mod+ Extension can be equipped to operate up to six additional modulating motors.
• The TempTracker mod+ and the TempTracker mod+ Extension sources 24VDC excitation voltage for the 4-20mA
signal.
• Wire the (-) from the modulating motor to the boiler terminal on the TempTracker mod+ marked (GND). That is
for boiler A, the modulating (-) terminal will be 13.
• Wire the (+) from the modulating motor to the boiler terminal on the TempTracker mod+ marked (mA). That is
for boiler A, the modulating (+) terminal will be 14.
Mini-MOD
SYSTEM
A
B
C
D
Full Modulation Sequencing Control
12
RUNPROGRAM DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
345678910 11 12
13 15
14
17
16 18 22
20
19 21 24
23 29
25 27
26 28 32
30 31
LN
-+
+
TT
OORS-485
mA
GND VLT
SYS ABCD
PWR
CUR / VLT
A
-
+
+
mA
GND VLT
-+
+
mA
GND VLT
-+
+
mA
GND VLT
+
mA
TEMP
OUTDOOR
OO
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
------
Line
Neutral
120VAC
Power Source
Outdoor Sensor
Sensor Shiled
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
System Sensor
Sensor Shiled
Shutdown,
T-Stat, or
Setback Signal
345678910 11 12
SYS ABCD
System Pump
or Pump Starter
Boiler Enable
Output
Boiler
Boiler 4-20mA
Modulation Output
4-20mA
Burner
Motor
-+
Boiler Voltage
Modulation Output
Voltage
Burner
Motor
GND V+
PROVE
/DHW
SHUTDOWN
/SETBACK
PROVE
/DHW
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
Prove Signal
PROVE
/DHW
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
DHW Signal
PROVE
/DHW
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
L
N
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT SHUTDOWN
/SETBACK
/TSTAT
WIRING THE CURRENT VOLTAGE MODULATING MOTORS (A TERMINALS 13,15), (B TERMINALS
16,18),...
• The TempTracker mod+Extension can be equipped to operate up to six additional 0-5V, 0-10V, 1-5V, or 2-10V
modulating motors.
• Wire the (GND) from the modulating motor to the boiler terminal on the TempTracker mod+ marked (GND).
That is for boiler D, the modulating (GND) terminal will be 22.
• Wire the (V+) from the modulating motor to the boiler terminal on the TempTracker mod+ marked (VLT+). That
is for boiler D, the modulating (V+) terminal will be 23.
Mini-MOD
SYSTEM
A
B
C
D
Full Modulation Sequencing Control
12
RUNPROGRAM DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
345678910 11 12 13 15
14 17
16 18
22
20
19
21 24
23
29
25 27
26 28 32
30 31
LN
-+
+
TT
OORS-485
mA
GND VLT
SYS ABCD
PWR
CUR / VLT
A
-+
+
mA
GND VLT
-
+
+
mA
GND
VLT
-+
+
mA
GND VLT
+
mA
TEMP
OUTDOOR
OO
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
------
Line
Neutral
120VAC
Power Source
Outdoor Sensor
Sensor Shiled
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
System Sensor
Sensor Shiled
Shutdown,
T-Stat, or
Setback Signal
345678910 11 12
SYS ABCD
System Pump
or Pump Starter
Boiler Enable
Output
Boiler
Boiler 4-20mA
Modulation Output
4-20mA
Burner
Motor
-+
Boiler Voltage
Modulation Output
Voltage
Burner
Motor
GND V+
PROVE
/DHW
SHUTDOWN
/SETBACK
PROVE
/DHW
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
Prove Signal
PROVE
/DHW
29
25 27
26 28 32
30 31
TT
OO
TEMP
OUTDOOR
OO
TEMP
SYSTEM
DHW Signal
PROVE
/DHW
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
L
N
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT SHUTDOWN
/SETBACK
/TSTAT
CONNECTING TO THE TEMPTRACKER MOD+ EXTENSION PANELS
• The TempTracker mod+ is equipped with a 6-pin phone socket to connect to extension panels.
• The TempTracker mod+ Extension is equipped with two 6-pin phone sockets to connect to TempTracker mod+
and an additional TempTracker mod+ Extension panel.
• Connection cable is provided as part of the TempTracker mod+ Extension package.
• Phone cables must be of a 6-wire with 6-pin terminals. Phone cables can extend up to 100'.
Connecting TempTracker
mod+ to Two Extension
Panels using RS485
TempTracker mod+ Extension A
F
H
J
Power
CAUTION:
Risk of Electric Shock.
More than one disconnect switch may be required
to de-energize the equipment before servicing.
PWR
L N
1 2
E
3 4
F
5 6
G
7 8
H
9 10
I
11 12
EXTENSION
MODULE
RS-485
Ext A
INPUT RATINGS:
115VAC 60Hz, 12VAMAX
Use Copper Conductors Only.
OUTPUT RATINGS:
120VAC, 6A RESISTIVE
1A PILOT DUTY, 15A TOTAL
FOR ALL CIRCUITS
E
G
I
Comm
Ext B
K
M
O
L
N
P
1514
VLTmA
CUR / VLT
181716
VLTmAGND
CUR / VLT
212019
VLTmAGND
CUR / VLT
242322
VLTmAGND
CUR / VLT
13
GND
16
GND
19
GND
22
GND
J
11 12
K M OL N P
E F G H
K MLN
2726
VLTmA
CUR / VLT
302916
VLTmAGND
CUR / VLT
25
GND
28
GND
I J
O P
TempTracker mod+
--------
SYSTEM
A
B
C
D
12
RUNPROGRAM DO NOT APPLYANY VOLTAGE
TO INPUT TERMINALS
345678910 11 12 13 15
14 17
16 18 20
19 21 24
23 29
25 27
26 28 32
30 31
LN-+
+TT
OORS-485
mA
GND VLT
SYS ABCD
PWR CUR / VLT
A
-+
+
mA
GND VLT -+
+
mA
GND VLT +
22
-
GND VLT
+
mA
TEMP
OUTDOOR
OO
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
BCUR / VLT
CCUR / VLT
D
PROVE
/DHW SHUTDOWN
/SETBACK
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
CAUTION
: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
TempTracker mod+ Extension B
F
H
J
Power
CAUTION:
Risk of Electric Shock.
More than one disconnect switch may be required
to de-energize the equipment before servicing.
PWR
L N
1 2
E
3 4
F
5 6
G
7 8
H
9 10
I
11 12
EXTENSION
MODULE
RS-485
Ext A
INPUT RATINGS:
115VAC 60Hz, 12VAMAX
Use Copper Conductors Only.
OUTPUT RATINGS:
120VAC, 6A RESISTIVE
1A PILOT DUTY, 15A TOTAL
FOR ALL CIRCUITS
E
G
I
Comm
Ext B
K
M
O
L
N
P
1514
VLTmA
CUR / VLT
181716
VLTmAGND
CUR / VLT
212019
VLTmAGND
CUR / VLT
242322
VLTmAGND
CUR / VLT
13
GND
16
GND
19
GND
22
GND
J
11 12
K M OL N P
E F G H
K MLN
2726
VLTmA
CUR / VLT
302916
VLTmAGND
CUR / VLT
25
GND
28
GND
I J
O P
ALERT
To set the Mini-Extension to a specic letter,
remove the wiring cover and switch the Ext A/Ext B
to the desired letter. DO NOT set both extensions
to the same letter as it may cause errors.
12 Raypak, Inc.
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
MENU SEQUENCE
TempTracker mod+ & TempTracker mod+ Extension Installation Manual 13
----------- SETTINGS ------------
Season Winter
Set Point 70 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
---------------- GAIN --------------
+0 F
[ ]
BACK SELECT
---------- SETTINGS 1 ----------
Gain +0
Lead Rotation Last-On
Purge Delay 1.0min
Lag Delay 0min
<More Settings>
BACK SELECT
---------- SETTINGS 2 ----------
Standby Time 7min
System Run-On 10min
Setback 10 F
Last Stage Hold 5 F
Set Time 12:05Pm
<Day/Night Schedules>
BACK SELECT
--- DAY/NIGHT SCHEDULES ---
Set Time **:**
Day Schedule **:**
Night Schedule **:**
BACK SAVE
---- MANUAL LEAD STAGE ----
A
B
C
D
E
BACK SAVE
--- AUTO ROTATE PERIOD ---
24hrs
[ ]
BACK SAVE
--------- PURGE DELAY ---------
1.0min
[ ]
BACK SAVE
----------- LAG DELAY -----------
0min
[ ]
SYSTEM SETTINGS1
SYSTEM SETTINGS2
BACK SAVE
-------- STANDBY DELAY --------
7min
[ ]
BACK SAVE
-------- SYSTEM RUN-ON --------
10min
[ ]
BACK SAVE
-------------- SETBACK -----------
10 F
[ ]
BACK SAVE
------ LAST STAGE HOLD ------
5F
[ ]
BACK SAVE
----- SET PRESENT TIME -----
11:**Pm
SETBACK INPUT
Shutdown
/TStat
BACK SELECT
---------- MAINTENANCE ---------
System Trim +0 F
Outdoor Trim +0 F
Soft-Off Delay 10sec
<Output Trim>
<Configuration>
MAINTENANCE
BACK SAVE
--- SYSTEM SENSOR TRIM ----
+0 F
[ ]
BACK SAVE
-- OUTDOOR SENSOR TRIM ----
+0 F
[ ]
BACK SAVE
------- SOFT-OFF DELAY --------
10sec
[ ]
BACK SELECT
-------- STAGE A TRIM --------
Output Trim +0.0
<Prev Stage>
<Next Stage>
BACK SAVE
-------------- STAGE A -----------
OUTPUT TRIM
+0.0
[ ]
BACK EXIT
------ CONFIGURATION 2 ------
A=4-20ma B=0-10v
C=0-5v D=2-10v
BACK NEXT
------ CONFIGURATION 1 ------
v1.00c
Reset F
Parallel
Day/Night Schedules
All Off
BACK SAVE
-------- LEAD ROTATION -------
Manual
Time
Last-On
ALERT
To be able to change the
TempTracker mod+ settings the
Program/Run Switch must be set
to Program. The switch is located
under the Enclosure Wiring Cover
for security. The Enclosure Wiring
Cover can be securely closed using
a lock.
14 Raypak, Inc.
STARTUP SETTINGS
PROGRAM CHANGE SETTINGS
To be able to change the TempTracker mod+ settings the Program/Run Switch must be set to
Program. The switch is located under the Enclosure Wiring Cover for security. The Enclosure
Wiring Cover can be securely closed using a lock.
--------
SYSTEM
A
B
C
D
12
RUNPROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
345678910 11 12 13 15
14 17
16 18 20
19 21 24
23 29
25 27
26 28 32
30 31
LN
-+
+
TT
OORS-485
mA
GND VLT
SYS ABCD
PWR
CUR / VLT
A
-+
+
mA
GND VLT
-+
+
mA
GND VLT
+
+
mA
22
-
GND VLT
+
mA
TEMP
OUTDOOR
OO
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
PROVE
/DHW SHUTDOWN
/SETBACK
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION
: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
STARTUP SEQUENCE
Button: MENU/<System Startup>
• When powered, the TempTracker mod+ performs a self diagnostics-test on its components.
• On the rst power up, the System Startup screen will appear after the initialization is
complete. If it doesn’t, the TempTracker mod+ has already been congured.
• The System Startup menu sets the main parameters like the type of sensor, the type of
output, and the modulating mode.
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
SENSOR TYPE
SetPoint°F,SetPoint°C,Reset°F,Reset°C Default:SetPoint◦F
Button: MENU/<System Startup>/..../Sensor type
• Reset mode is only available if an outdoor sensor is connected to terminals 25 and 26. DO
NOT select Reset without an outdoor sensor.
• The same Raypak temperature sensor can display either in °F or °C.
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
• If °F is selected, all temperatures and settings will be displayed in degrees Fahrenheit and
the TempTracker mod+ will operate as a Set Point Control in degrees Fahrenheit.
• If °C is selected, all temperatures and settings will be displayed in degrees Celsius and the
TempTracker mod+ will operate as a Set Point Control in degrees Celsius.
• Set point mode does not require an outdoor sensor. If an outdoor sensor is connected in Set
Point mode it will be used only as an outdoor cutoff point. That is, to turn the boilers and
system pump off.
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
EMS INPUT MODE
(AVAILABLE IN SET POINT ONLY)
Disable,Enable Default:Disable
Button: MENU/<System Startup>/..../EMS Input Mode
• This allows the TempTracker mod+ to receive an external set point from an BMS system.
• You must select the 4mA (min) and 20 mA (max) Set Points in the following screen.
• The 4mA can be set to any temperature between 70ºF to 200ºF.
• The 20mA can be set to any temperature between 90ºF to 240ºF. However, the 20mA
minimum setting must be 20ºF higher than the 4mA setting.
• Connect the 4-20mA EMS Control Interface to the TempTracker mod+ RS485 connection.
SELECTING THE OUTPUT TYPE
4-20mA,0-5V,0-10V,1-5V,or2-10VOutputs Default:4-20mA
Button: MENU/<System Startup>/..../Output A type/Output B type
• Outputs can be congured for 4-20mA operation (current) or the voltage range can be
selected (0-5V, 0-10V, 1-5V, 2-10V).
• Check the modulating motor to determine its control requirements.
• Select the appropriate Output Type for each of the Boilers. The TempTracker mod+ can
have a different Output type for each Boiler.
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
MODULATING MODE
Normal,Parallel Default:Normal
Button: MENU/<System Startup>/..../Modulating Mode
• Some modulating boilers perform better as their modulation increases. For these units, it is
advantageous to run one unit at high modulation than several units at lower modulation. If
the units used are of this type, select Normal. This is the recommended setting for typical
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
ALERT
A good practice after performing any Startup menu modications is to
check all operating settings and adjustments to match the new settings.
TempTracker mod+ & TempTracker mod+ Extension Installation Manual 15
steel and cast iron boilers or boilers with low turndown ratios.
• There are many condensing boilers that run more efciently at lower modulation. If it is more energy efcient to run several units
at lower modulation than one at high, select Parallel. This is typically used on water-tube boilers, low mass boilers, or burners with
high turndown ratios.
PROVE/DOMESTIC HOT WATER (DHW)
Prove,DHWWithoutPriority,DHWWithPriority Default:Prove
Button: MENU/<System Startup>/..../Prove-DHW Sharing
• This setting determines the functionality of Input Terminals 29 and 30.
• When Prove is selected, the TempTracker mod+ will not start any boiler stage unless Prove
terminals are connected. However, it will allow the System relay to function normally.
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
• Using those terminals to connect to an aquastat for a Domestic Hot Water call and selecting any of the DHW options will raise the
calculated water temperature to the DHW Set Point (See next setting).
• However, Domestic Hot Water Priority option de-energizes the SYS relay during domestic hot water calls for a period of one hour.
If after the priority period the DHW did not expire, the SYS relay will energize providing heat to the building and the temperature
target will remain at the DHW Set Point. After the DHW call expires, the set point will drop to satisfy the reset ratio or set point.
• Domestic Hot Water No Priority allows the SYS relay, mostly controlling a primary system pump, to remain energized during a
domestic hot water call (aquastat call on terminals 29 and 30). However, in Summer, Shutdown, No Tstat call for heat, or when
outdoor temperature is above Outdoor Cutoff, a DHW call will energize the SYS relay. After the DHW call terminates, the SYS
relay will continue to run for the System Run-On period before turning off.
• Domestic Hot Water No Priority (Summer) behaves the same as the DHW No Priority. The only difference is that in Summer,
Shutdown, No Tstat call for heat, or when outdoor temperature is above Outdoor Cutoff, a DHW call WILL NOT energize the SYS
relay except for the Run-On delay after the DHW call ends.
DOMESTIC HOT WATER SET POINT
(AVAILABLE WITH ANY OF THE DHW PRIORITY OPTIONS)
Adjustablefrom140ºF/60ºCto200ºF/93ºC Default:180ºF/82ºC
Button: MENU/<System Startup>/..../DHW Set Point
• On a DHW call, the TempTracker mod+ will raise the target to the DHW Set Point until the
DHW call expires.
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
SHUTDOWN/TSTAT/SETBACK MODE
ShutdownInput,TStatInput,SetbackInput Default:ShutdownInput
Button: MENU/<System Startup>/..../Setback\Shutdown
• The TempTracker mod+ has two levels of heat, a Normal/Day and a Setback/Night. The
Normal is good for when buildings are occupied and people are active. The Setback/Night
holds a lower system temperature and is for when buildings are unoccupied or inactive.
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
• When Shutdown or TStat are selected, the Day/Night Schedules will be available in the operating menu. Terminals 31 and 32 will
function as a Shutdown (Turn off boilers when shorted) or TStat (Turn off boilers when opened) of the heat functions. However, a
call for DHW will bring the boilers on.
• When Setback is selected, the External Signal option will switch the TempTracker mod+ to Setback mode when shorted on
terminals 31 and 32. This allows the TempTracker mod+ to be managed by an external device or control to provide setback. No
scheduling or boost menu options will be available with Setback.
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
BOOST MODE
(NOT AVAILABLE WITH SETBACK)
30Minutes,Disabled Default:30Minutes
Button: MENU/<System Startup>/..../Boost Mode
• If you do not want a Boost simply select Disabled from the boost menu.
• Boost is only available if Shutdown or Tstat is selected in the previous option.
• The morning Boost is designed to return the building to comfortable ambient temperatures after the cooler Night (Setback) period.
The TempTracker mod+ will accomplish this by running elevated water temperatures (will add Setback setting to calculated water
temperature) for 30 minutes before the start of the Day schedule setting. That is, if the normal day set point at a specic outdoor
was 145˚F and the Setback setting was 20˚F, the boost will raise the system calculated temperature to 165˚F for 30 minutes before
the start of the Day Schedule setting.
16 Raypak, Inc.
SENSOR FAULT
AllOff,AllOn Default:AllOn
Button: MENU/<System Startup>/..../Sensor Fault
The Sensor Fault will determine the operating status of all output stages that are set to Auto
when a sensor reads Short or Open.
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
RESET MODE
• When All-On is selected, the TempTracker mod+ will turn all boilers On to a 100% when System reads Short or Open and Outdoor
is below Outdoor Cutoff. When Outdoor reads Short or Open, the TempTracker mod+ will turn all boilers On to a 100%.
• When All-Off is selected, the TempTracker mod+ will turn all boilers Off when either System or Outdoor sensor reads Short or
Open.
SET POINT MODE
• When All-On is selected, the TempTracker mod+ will turn all boilers On to a 100% when the System sensor reads Short or Open.
• When All-Off is selected, the TempTracker mod+ will turn all boilers Off when the System sensor reads Short or Open.
• The Outdoor Sensor Short or Open status will not affect the control operation in Set Point mode.
SETTING THE CONTROL TO FACTORY DEFAULTS
To Reset the TempTracker mod+ control to its original factory defaults, power down the
control. Hold down the two right most buttons while powering the control back up until the
Total Clear Started screen appears. The Display will direct you to the Startup
menu to program the control after the defaults are loaded.
TOTAL CLEAR STARTED
Release buttons
and
Please Wait
NOTE: When resetting the control to original factory defaults all control settings will be overwritten and will no longer exist.
ALERT
Do not turn off power to control until all Startup settings have been made. Otherwise, the next
power-up will be set to many Startup factory settings that might not t your application.
TempTracker mod+ & TempTracker mod+ Extension Installation Manual 17
OPERATING SETTINGS
PROGRAM CHANGE SETTINGS
To be able to change the TempTracker mod+ settings the Program/Run Switch must be set to
Program. The switch is located under the Enclosure Wiring Cover for security. The Enclosure
Wiring Cover can be securely closed using a lock.
--------
SYSTEM
A
B
C
D
12
RUNPROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
345678910 11 12 13 15
14 17
16 18 20
19 21 24
23 29
25 27
26 28 32
30 31
LN
-+
+
TT
OORS-485
mA
GND VLT
SYS ABCD
PWR
CUR / VLT
A
-+
+
mA
GND VLT
-+
+
mA
GND VLT
+
+
mA
22
-
GND VLT
+
mA
TEMP
OUTDOOR
OO
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
PROVE
/DHW SHUTDOWN
/SETBACK
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION
: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
ALERT
DO NOT turn power off to
the TempTracker mod+ when
heating season is over. If
you do so, the battery will
run down and will have to be
replaced. Instead switch to
Summer.
SEASON
Winter,Summer Default:Winter
Button: MENU/Season
• The TempTracker mod+ will turn all boiler relays off when it is in Summer setting.
However, a DHW call will bring boilers back on if needed. The Message Display Line will
display Summer to show status.
• When in Winter, the TempTracker mod+ will activate the Sys relay whenever the Outdoor
temperature (OD) falls to or below the Outdoor Cutoff setting. In addition, it will begin
heating whenever the System temperature (SYS) falls below the Set Point Temperature.
• When the heating season is over, it is a good practice to switch the TempTracker mod+ to
Summer setting. This will allow DHW calls to operate the boilers when needed.
SET POINT
(NOT ADJUSTABLE IN EMS MODE)
Adjustable70ºF-250ºF Default:140ºF
Button: MENU/Set Point
• The Set point is the temperature value the TempTracker mod+ will use to control the system.
• It only be available when Set Point is selected as the Sensor Type. See page 14.
• The TempTracker mod+ will increase, decrease or hold the modulation of the boilers to
maintain the system temperature around the Set point. The amount of uctuate around the
set point depends on the Modulation Mode, System Settings, and Stage Settings.
• If the EMS Mode was Enabled, the Set Point will be set by the EMS/BMS system and will
be available to be read but not changed on the display.
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
RESET RATIO
Adjustable1.00ºOD:4.00ºSysto4.00ºOD:1.00ºSys Default:1.00ºOD:1.00ºSys
Button: MENU/Set Point
• The Reset Ratio determines how the System water temperature (SYS) will vary with
Outside temperature (OD). With any of the ratios, the colder it becomes outside, the hotter
the temperature of the system water. The ratios are adjustable from 1.00 (OD):4.00 (SYS) to
4.00 (OD):1.00 (SYS). (See Understanding Operation Concept on page 5.)
• With a 1.00 (OD):4.00 (SYS) ratio, the System water temperature (SYS) will increase
rapidly as the outside temperature falls, hitting the maximum of 240°F at 24°F outside
temperature. With a 4.00 (OD):1.00 (SYS) ratio, the System water temperature (SYS) will
increase slowly as the outside temperature falls. Even at -30°F, the system water will only
be 125°F, and at 24°F outside, the system water will be 112°F. Such a low Reset Ratio
might be used with radiant oor heating applications.
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
• With most baseboard heating applications, a 1.00 (OD):1.00 (SYS) setting is a good place to
start. With a 1.00 (OD):1.00 (SYS) ratio, for every degree the outside temperature falls, the
system water temperature is increased one degree.
• If required:AdjusttheRESETRATIOincoldweather. If the ambient building
temperatures are too cold in cold weather, move the ratio to a higher selection. That is,
if 1.00 (OD):1.00 (SYS) was initially selected, change the selection to 1.00 (OD):1.25
(SYS). If the building temperatures are too warm in cold weather, move the ratio to a lower
selection. That is, if 1.00 (OD):1.00 (SYS) was initially selected, change the selection to
1.25 (OD):1.00 (SYS).
Outdoor Temperature
Water Temperature
70 405060
130
120
110
100
Outdoor Temperature
Water Temperature
70 405060
110
100
90
80
Outdoor Temperature
Water Temperature
70 405060
150
140
130
120
1:4
With a 0° Offset, the
Reset curves begin at
100° Water Temperature.
With a -20° Offset, the
Reset curves begin at
80° Water Temperature.
With a +20° Offset, the
Reset curves begin at
120° Water Temperature.
1:4
1:4 1:1
1:1
1:1
4:1
4:1
4:1
90
100
+20 Offset
-20 Offset
Outdoor Temperature
Water Temperature
70 405060
130
120
110
100
1:4 1:1
4:1
Colder
Warmer
18 Raypak, Inc.
OUTDOOR CUTOFF TEMPERATURE
AdjustableOff,20ºF-100ºF,On Default:65ºF
Button: MENU/Set Point/Outdoor Cutoff inSetPoint
Button: MENU/Set Point/Offset/Outdoor Cutoff inReset
• If the outdoor sensor is installed, the Outdoor Cutoff screen will automatically appear after
the temperature Set Point has been selected.
• When the outdoor temperature falls to the adjustable Outdoor Cutoff temperature, the
TempTracker mod+ will control and modulate Boilers to hold the calculated temperature.
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
• When the outdoor temperature rises to the Outdoor Cutoff plus a 2°F differential, the TempTracker mod+ will disable the system.
The Message Display Line will display Outdoor Cutoff.
• The Outdoor Cutoff can be set from 20°F to 100°F. In addition, the Setting can be set to ON or OFF. In the ON position, the
System Relay will run regardless of the Outdoor temperature (OD) and the burner stages will be active to hold the calculated water
temperature. (Note: The lowest water temperature the TempTracker mod+ will circulate is 70°F. If the Outdoor Cutoff is turned
ON and the Season is set to Winter, the TempTracker mod+ will circulate at least 70°F water even in the hottest of weather.) In the
OFF position, the system pump will always be off and all burner stages will be off for heating.
OFFSET
Adjustable50ºF-(-50ºF) Default:0ºF
Button: MENU/Set Point/Offset inResetonly
• The Offset setting lets you adjust the starting points of the Reset Ratio curves. This means
that, regardless of the Outdoor temperature (OD), or the Reset Ratio that has been selected,
when the Offset setting is changed, that change is directly added to or subtracted from the
calculated temperature. For example, if the Set Point temperature was 130°F and the Offset
was changed from 0° to 10° (an increase of 10°), then the Set Point temperature would
increase to 140°F
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
• The Offset setting does not change the ratio selection. For instance, with 1.00 (OD):1.00 (SYS) Reset Ratio, the System water
temperature (SYS) will always increase one degree for each degree change in the Outdoor temperature (OD). What the Offset does
is add or subtract a constant temperature value. (See Understanding Operation Concept on page 5)
• If required: AdjusttheWaterOffsetinmildweather. If the ambient building temperatures are too warm in the mild weather,
decrease the Water Offset. If the ambient building temperatures are too cold in the mild weather, increase the Water Offset. The
rule of thumb for baseboard radiation is to change the Offset 4°F for every 1°F you wish to change the building temperatures. In
radiant heat applications, change the Offset 1°F or 2°F for every 1°F you wish to change the building temperature.
MINIMUM WATER TEMP
Adjustable70ºF-180ºF Default:120ºF
Button: MENU/Set Point/Offset/Outdoor Cutoff/Minimum Water Temp inResetonly
• The Minimum Water Temperature must be set to the boiler manufacturer’s specication.
The TempTracker mod+ will calculate the Set Point based on the Outdoor temperature
(OD), the Reset Ratio, and the Offset value. The TempTracker mod+ will control all boilers
modulation to hold either the Set Point temperature, or the Minimum Water Temperature,
whichever is higher.
• The Minimum Water Temperature must be at least 20°F lower than the Maximum
Temperature (See next setting).
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
MAXIMUM WATER TEMP
Adjustable90ºF-240ºF Default:240ºF
Button: MENU/Set Point/Offset/..../Maximum Water Temperature inResetonly
• This is the highest temperature heating water the TempTracker mod+ will circulate through
the heating system. It is available in Reset mode only.
• When using a radiation system, it should be set according to the tubing or oor
manufacturer’s specication.
• The Maximum Temperature must be at least 20°F higher than the Minimum Temperature.
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
TempTracker mod+ & TempTracker mod+ Extension Installation Manual 19
SYSTEM SETTINGS
Button: MENU/<System Settings>
The Settings 1 and Settings 2 menus provide access to adjusting and ne-tuning the system for
enhanced comfort and more fuel savings. The TempTracker mod+ behaves differently based
on the selected Control Modes (see Startup Settings on page 14).
----------- SETTINGS ------------
Season Winter
Set Point 70 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
---------------- GAIN --------------
+0
F
[ ]
BACK SELECT
---------- SETTINGS 1 ----------
Gain +0
Lead Rotation Last-On
Purge Delay 1.0min
Lag Delay 0min
<More Settings>
BACK SELECT
---------- SETTINGS 2 ----------
Standby Time 7min
System Run-On 10min
Setback 10 F
Last Stage Hold 5 F
Set Time 12:05Pm
<Day/Night Schedules>
BACK SELECT
--- DAY/NIGHT SCHEDULES ---
Set Time **:**
Day Schedule **:**
Night Schedule **:**
BACK SAVE
---- MANUAL LEAD STAGE ----
A
B
C
D
E
BACK SAVE
--- AUTO ROTATE PERIOD ---
24
hrs
[ ]
BACK SAVE
--------- PURGE DELAY ---------
1.0
min
[ ]
BACK SAVE
----------- LAG DELAY -----------
0
min
[ ]
SYSTEM SETTINGS1
SYSTEM SETTINGS2
BACK SAVE
-------- STANDBY DELAY --------
7
min
[ ]
BACK SAVE
-------- SYSTEM RUN-ON --------
10
min
[ ]
BACK SAVE
-------------- SETBACK -----------
10
F
[ ]
BACK SAVE
------ LAST STAGE HOLD ------
5
F
[ ]
BACK SAVE
----- SET PRESENT TIME -----
11:**Pm
SETBACK INPUT
Shutdown
/TStat
BACK SELECT
---------- MAINTENANCE ---------
System Trim +0 F
Outdoor Trim +0 F
Soft-Off Delay 10sec
<Output Trim>
<Configuration>
MAINTENANCE
BACK SAVE
--- SYSTEM SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
-- OUTDOOR SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
------- SOFT-OFF DELAY --------
10
sec
[ ]
BACK SELECT
-------- STAGE A TRIM --------
Output Trim +0.0
<Prev Stage>
<Next Stage>
BACK SAVE
-------------- STAGE A -----------
OUTPUT TRIM
+0.0
[ ]
BACK EXIT
------ CONFIGURATION 2 ------
A=4-20ma B=0-10v
C=0-5v D=2-10v
BACK NEXT
------ CONFIGURATION 1 ------
v1.00c
Reset F
Parallel
Day/Night Schedules
All Off
BACK SAVE
-------- LEAD ROTATION -------
Manual
Time
Last-On
----------- SETTINGS ------------
Season Winter
Set Point 70 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
---------------- GAIN --------------
+0
F
[ ]
BACK SELECT
---------- SETTINGS 1 ----------
Gain +0
Lead Rotation Last-On
Purge Delay 1.0min
Lag Delay 0min
<More Settings>
BACK SELECT
---------- SETTINGS 2 ----------
Standby Time 7min
System Run-On 10min
Setback 10 F
Last Stage Hold 5 F
Set Time 12:05Pm
<Day/Night Schedules>
BACK SELECT
--- DAY/NIGHT SCHEDULES ---
Set Time **:**
Day Schedule **:**
Night Schedule **:**
BACK SAVE
---- MANUAL LEAD STAGE ----
A
B
C
D
E
BACK SAVE
--- AUTO ROTATE PERIOD ---
24
hrs
[ ]
BACK SAVE
--------- PURGE DELAY ---------
1.0
min
[ ]
BACK SAVE
----------- LAG DELAY -----------
0
min
[ ]
SYSTEM SETTINGS1
SYSTEM SETTINGS2
BACK SAVE
-------- STANDBY DELAY --------
7
min
[ ]
BACK SAVE
-------- SYSTEM RUN-ON --------
10
min
[ ]
BACK SAVE
-------------- SETBACK -----------
10
F
[ ]
BACK SAVE
------ LAST STAGE HOLD ------
5
F
[ ]
BACK SAVE
----- SET PRESENT TIME -----
11:**Pm
SETBACK INPUT
Shutdown
/TStat
BACK SELECT
---------- MAINTENANCE ---------
System Trim +0 F
Outdoor Trim +0 F
Soft-Off Delay 10sec
<Output Trim>
<Configuration>
MAINTENANCE
BACK SAVE
--- SYSTEM SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
-- OUTDOOR SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
------- SOFT-OFF DELAY --------
10
sec
[ ]
BACK SELECT
-------- STAGE A TRIM --------
Output Trim +0.0
<Prev Stage>
<Next Stage>
BACK SAVE
-------------- STAGE A -----------
OUTPUT TRIM
+0.0
[ ]
BACK EXIT
------ CONFIGURATION 2 ------
A=4-20ma B=0-10v
C=0-5v D=2-10v
BACK NEXT
------ CONFIGURATION 1 ------
v1.00c
Reset F
Parallel
Day/Night Schedules
All Off
BACK SAVE
-------- LEAD ROTATION -------
Manual
Time
Last-On
--------
SYSTEM
A
B
C
D
12
RUNPROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
345678910 11 12 13 15
14 17
16 18 20
19 21 24
23 29
25 27
26 28 32
30 31
LN
-+
+
TT
OORS-485
mA
GND VLT
SYS ABCD
PWR
CUR / VLT
A
-+
+
mA
GND VLT
-+
+
mA
GND VLT
+
+
mA
22
-
GND VLT
+
mA
TEMP
OUTDOOR
OO
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
PROVE
/DHW SHUTDOWN
/SETBACK
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION
: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
• Gain
• Lead Rotation
• Purge Delay
• Lag Delay
• Standby Time
• System Run-On
• Setback
• Last Stage Hold
• Day/Night Schedules
ALERT
To be able to change the TempTracker mod+ settings the Program/Run
Switch must be set to Program. The switch is located under the Enclosure
Wiring Cover for security. The Enclosure Wiring Cover can be securely
closed using a lock.
GAIN
Adjustable-10to+10 Default:0
Button: MENU/<System Settings>/Gain
• The Gain adjusts the aggressiveness of the TempTracker mod+ PID logic to control how
much modulation is changed when the system temperature is different from the Set Point.
• A Gain of 0 is a good starting point for all systems.
• If during normal load conditions, the system temperature tends to uctuate signicantly,
decrease the Gain by two numbers (for example, from 0 to -2). Wait for at least 15 minutes
before evaluating how the change has affected the system.
• If, during normal load conditions the system temperature tends to remain consistently below
the Set Point (or consistently above the Set Point), increase the Gain by two numbers (for
example, from 0 to 2). Wait for at least 15 minutes before evaluating how the change has
affected the system.
----------- SETTINGS ------------
Season Winter
Set Point 70 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
---------------- GAIN --------------
+0
F
[ ]
BACK SELECT
---------- SETTINGS 1 ----------
Gain +0
Lead Rotation Last-On
Purge Delay 1.0min
Lag Delay 0min
<More Settings>
BACK SELECT
---------- SETTINGS 2 ----------
Standby Time 7min
System Run-On 10min
Setback 10 F
Last Stage Hold 5 F
Set Time 12:05Pm
<Day/Night Schedules>
BACK SELECT
--- DAY/NIGHT SCHEDULES ---
Set Time **:**
Day Schedule **:**
Night Schedule **:**
BACK SAVE
---- MANUAL LEAD STAGE ----
A
B
C
D
E
BACK SAVE
--- AUTO ROTATE PERIOD ---
24
hrs
[ ]
BACK SAVE
--------- PURGE DELAY ---------
1.0
min
[ ]
BACK SAVE
----------- LAG DELAY -----------
0
min
[ ]
SYSTEM SETTINGS1
SYSTEM SETTINGS2
BACK SAVE
-------- STANDBY DELAY --------
7
min
[ ]
BACK SAVE
-------- SYSTEM RUN-ON --------
10
min
[ ]
BACK SAVE
-------------- SETBACK -----------
10
F
[ ]
BACK SAVE
------ LAST STAGE HOLD ------
5
F
[ ]
BACK SAVE
----- SET PRESENT TIME -----
11:**Pm
SETBACK INPUT
Shutdown
/TStat
BACK SELECT
---------- MAINTENANCE ---------
System Trim +0 F
Outdoor Trim +0 F
Soft-Off Delay 10sec
<Output Trim>
<Configuration>
MAINTENANCE
BACK SAVE
--- SYSTEM SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
-- OUTDOOR SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
------- SOFT-OFF DELAY --------
10
sec
[ ]
BACK SELECT
-------- STAGE A TRIM --------
Output Trim +0.0
<Prev Stage>
<Next Stage>
BACK SAVE
-------------- STAGE A -----------
OUTPUT TRIM
+0.0
[ ]
BACK EXIT
------ CONFIGURATION 2 ------
A=4-20ma B=0-10v
C=0-5v D=2-10v
BACK NEXT
------ CONFIGURATION 1 ------
v1.00c
Reset F
Parallel
Day/Night Schedules
All Off
BACK SAVE
-------- LEAD ROTATION -------
Manual
Time
Last-On
----------- SETTINGS ------------
Season Winter
Set Point 70 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
---------------- GAIN --------------
+0
F
[ ]
BACK SELECT
---------- SETTINGS 1 ----------
Gain +0
Lead Rotation Last-On
Purge Delay 1.0min
Lag Delay 0min
<More Settings>
BACK SELECT
---------- SETTINGS 2 ----------
Standby Time 7min
System Run-On 10min
Setback 10 F
Last Stage Hold 5 F
Set Time 12:05Pm
<Day/Night Schedules>
BACK SELECT
--- DAY/NIGHT SCHEDULES ---
Set Time **:**
Day Schedule **:**
Night Schedule **:**
BACK SAVE
---- MANUAL LEAD STAGE ----
A
B
C
D
E
BACK SAVE
--- AUTO ROTATE PERIOD ---
24
hrs
[ ]
BACK SAVE
--------- PURGE DELAY ---------
1.0
min
[ ]
BACK SAVE
----------- LAG DELAY -----------
0
min
[ ]
SYSTEM SETTINGS1
SYSTEM SETTINGS2
BACK SAVE
-------- STANDBY DELAY --------
7
min
[ ]
BACK SAVE
-------- SYSTEM RUN-ON --------
10
min
[ ]
BACK SAVE
-------------- SETBACK -----------
10
F
[ ]
BACK SAVE
------ LAST STAGE HOLD ------
5
F
[ ]
BACK SAVE
----- SET PRESENT TIME -----
11:**Pm
SETBACK INPUT
Shutdown
/TStat
BACK SELECT
---------- MAINTENANCE ---------
System Trim +0 F
Outdoor Trim +0 F
Soft-Off Delay 10sec
<Output Trim>
<Configuration>
MAINTENANCE
BACK SAVE
--- SYSTEM SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
-- OUTDOOR SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
------- SOFT-OFF DELAY --------
10
sec
[ ]
BACK SELECT
-------- STAGE A TRIM --------
Output Trim +0.0
<Prev Stage>
<Next Stage>
BACK SAVE
-------------- STAGE A -----------
OUTPUT TRIM
+0.0
[ ]
BACK EXIT
------ CONFIGURATION 2 ------
A=4-20ma B=0-10v
C=0-5v D=2-10v
BACK NEXT
------ CONFIGURATION 1 ------
v1.00c
Reset F
Parallel
Day/Night Schedules
All Off
BACK SAVE
-------- LEAD ROTATION -------
Manual
Time
Last-On
LEAD BOILER ROTATION
AdjustableManual,Time(1hrto60Days),Last-On Default:Last-On
Button: MENU/<System Settings>/Lead Rotation
• The Lead Boiler is the rst boiler brought on when output is required.
• The Lead Boiler can be rotated automatically, manually or based on Last-On. The Last-On
rotation is recommended.
• The current Lead Boiler is shown in brackets on the main display.
• Only Boilers which are set to Auto Mode can be Lead. Therefore, not all the Boilers may be
available when manually selecting a new Lead Boiler.
PURGE DELAY
Adjustable1.0minto10.0min Default:1.0min
Button: MENU/<System Settings>/Purge Delay
• Many boilers go through a purge cycle before they are brought on line.
• When the TempTracker mod+ activates a boiler, it does not start to calculate its output until
the Purge Delay is over. This allows the boiler to fully come on line and begin producing
output.
• The Purge Delay helps to prevent short cycling of a newly activated burner. Once the
burner is activated, it MUST run through the entire Purge Delay period.
• The minimum Purge Delay setting MUST be set to the time required by the boiler
manufacturer. Time entry is in 0.1 of a minute (i.e. 1.5min will equal 90 seconds.)
• The Message Display Line will display Purge Delay and the amount of time remaining in
the purge.
----------- SETTINGS ------------
Season Winter
Set Point 70 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
---------------- GAIN --------------
+0
F
[ ]
BACK SELECT
---------- SETTINGS 1 ----------
Gain +0
Lead Rotation Last-On
Purge Delay 1.0min
Lag Delay 0min
<More Settings>
BACK SELECT
---------- SETTINGS 2 ----------
Standby Time 7min
System Run-On 10min
Setback 10 F
Last Stage Hold 5 F
Set Time 12:05Pm
<Day/Night Schedules>
BACK SELECT
--- DAY/NIGHT SCHEDULES ---
Set Time **:**
Day Schedule **:**
Night Schedule **:**
BACK SAVE
---- MANUAL LEAD STAGE ----
A
B
C
D
E
BACK SAVE
--- AUTO ROTATE PERIOD ---
24
hrs
[ ]
BACK SAVE
--------- PURGE DELAY ---------
1.0
min
[ ]
BACK SAVE
----------- LAG DELAY -----------
0
min
[ ]
SYSTEM SETTINGS1
SYSTEM SETTINGS2
BACK SAVE
-------- STANDBY DELAY --------
7
min
[ ]
BACK SAVE
-------- SYSTEM RUN-ON --------
10
min
[ ]
BACK SAVE
-------------- SETBACK -----------
10
F
[ ]
BACK SAVE
------ LAST STAGE HOLD ------
5
F
[ ]
BACK SAVE
----- SET PRESENT TIME -----
11:**Pm
SETBACK INPUT
Shutdown
/TStat
BACK SELECT
---------- MAINTENANCE ---------
System Trim +0 F
Outdoor Trim +0 F
Soft-Off Delay 10sec
<Output Trim>
<Configuration>
MAINTENANCE
BACK SAVE
--- SYSTEM SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
-- OUTDOOR SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
------- SOFT-OFF DELAY --------
10
sec
[ ]
BACK SELECT
-------- STAGE A TRIM --------
Output Trim +0.0
<Prev Stage>
<Next Stage>
BACK SAVE
-------------- STAGE A -----------
OUTPUT TRIM
+0.0
[ ]
BACK EXIT
------ CONFIGURATION 2 ------
A=4-20ma B=0-10v
C=0-5v D=2-10v
BACK NEXT
------ CONFIGURATION 1 ------
v1.00c
Reset F
Parallel
Day/Night Schedules
All Off
BACK SAVE
-------- LEAD ROTATION -------
Manual
Time
Last-On
ALERT
Set Purge Delay as per boiler
manufacturer recommendation.
20 Raypak, Inc.
LAG DELAY
Adjustable0minto60min Default:0min
Button: MENU/<System Settings>/Lag Delay
• The Lag Delay requires the previous stage to remain at 100% modulation for the full period
of the Lag Delay before another Stage can be activated. For example, if the Lag Delay
was set to 10 minutes, the Lead Stage would need to remain at 100% modulation for a full
ten minutes (never backing down to even 99%) before a lag stage could be activated. The
Message Display Line will display Lag Delay and the remaining time.
----------- SETTINGS ------------
Season Winter
Set Point 70 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
---------------- GAIN --------------
+0
F
[ ]
BACK SELECT
---------- SETTINGS 1 ----------
Gain +0
Lead Rotation Last-On
Purge Delay 1.0min
Lag Delay 0min
<More Settings>
BACK SELECT
---------- SETTINGS 2 ----------
Standby Time 7min
System Run-On 10min
Setback 10 F
Last Stage Hold 5 F
Set Time 12:05Pm
<Day/Night Schedules>
BACK SELECT
--- DAY/NIGHT SCHEDULES ---
Set Time **:**
Day Schedule **:**
Night Schedule **:**
BACK SAVE
---- MANUAL LEAD STAGE ----
A
B
C
D
E
BACK SAVE
--- AUTO ROTATE PERIOD ---
24
hrs
[ ]
BACK SAVE
--------- PURGE DELAY ---------
1.0
min
[ ]
BACK SAVE
----------- LAG DELAY -----------
0
min
[ ]
SYSTEM SETTINGS1
SYSTEM SETTINGS2
BACK SAVE
-------- STANDBY DELAY --------
7
min
[ ]
BACK SAVE
-------- SYSTEM RUN-ON --------
10
min
[ ]
BACK SAVE
-------------- SETBACK -----------
10
F
[ ]
BACK SAVE
------ LAST STAGE HOLD ------
5
F
[ ]
BACK SAVE
----- SET PRESENT TIME -----
11:**Pm
SETBACK INPUT
Shutdown
/TStat
BACK SELECT
---------- MAINTENANCE ---------
System Trim +0 F
Outdoor Trim +0 F
Soft-Off Delay 10sec
<Output Trim>
<Configuration>
MAINTENANCE
BACK SAVE
--- SYSTEM SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
-- OUTDOOR SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
------- SOFT-OFF DELAY --------
10
sec
[ ]
BACK SELECT
-------- STAGE A TRIM --------
Output Trim +0.0
<Prev Stage>
<Next Stage>
BACK SAVE
-------------- STAGE A -----------
OUTPUT TRIM
+0.0
[ ]
BACK EXIT
------ CONFIGURATION 2 ------
A=4-20ma B=0-10v
C=0-5v D=2-10v
BACK NEXT
------ CONFIGURATION 1 ------
v1.00c
Reset F
Parallel
Day/Night Schedules
All Off
BACK SAVE
-------- LEAD ROTATION -------
Manual
Time
Last-On
• Set the Lag Delay to 0 min when two or more Stages will generally be needed to hold the load.
• The Lag Delay is useful in installations where one unit should usually have enough output to hold the load unless it fails or load
conditions become extreme.
• The Lag Delay overrides the value of the Modulation Point selected for each stage. Regardless of that setting, the previous stage
must reach 100% and stay there before another Stage can be activated.
• The full Lag Delay must always elapse regardless of what happens to system temperature. Therefore, set the Lag Delay to 0 min if
you want smooth set point control using multiple units.
STANDBY TIME
Adjustable1minto60min Default:10min
Button: MENU/<System Settings>/<More Settings>/Standby Time
• The Standby Delay Time only applies to Boilers in Standby Mode.
• A boiler can be set to be a Standby boiler using the Stage Menu.
• A Standby Boiler can only be activated after all the boilers in Auto Mode have run at 100%
modulation for the full Standby Time.
• Standby boilers are used for backup or extreme load conditions only. A Standby Boiler can
never be a Lead Stage
----------- SETTINGS ------------
Season Winter
Set Point 70 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
---------------- GAIN --------------
+0
F
[ ]
BACK SELECT
---------- SETTINGS 1 ----------
Gain +0
Lead Rotation Last-On
Purge Delay 1.0min
Lag Delay 0min
<More Settings>
BACK SELECT
---------- SETTINGS 2 ----------
Standby Time 7min
System Run-On 10min
Setback 10 F
Last Stage Hold 5 F
Set Time 12:05Pm
<Day/Night Schedules>
BACK SELECT
--- DAY/NIGHT SCHEDULES ---
Set Time **:**
Day Schedule **:**
Night Schedule **:**
BACK SAVE
---- MANUAL LEAD STAGE ----
A
B
C
D
E
BACK SAVE
--- AUTO ROTATE PERIOD ---
24
hrs
[ ]
BACK SAVE
--------- PURGE DELAY ---------
1.0
min
[ ]
BACK SAVE
----------- LAG DELAY -----------
0
min
[ ]
SYSTEM SETTINGS1
SYSTEM SETTINGS2
BACK SAVE
-------- STANDBY DELAY --------
7
min
[ ]
BACK SAVE
-------- SYSTEM RUN-ON --------
10
min
[ ]
BACK SAVE
-------------- SETBACK -----------
10
F
[ ]
BACK SAVE
------ LAST STAGE HOLD ------
5
F
[ ]
BACK SAVE
----- SET PRESENT TIME -----
11:**Pm
SETBACK INPUT
Shutdown
/TStat
BACK SELECT
---------- MAINTENANCE ---------
System Trim +0 F
Outdoor Trim +0 F
Soft-Off Delay 10sec
<Output Trim>
<Configuration>
MAINTENANCE
BACK SAVE
--- SYSTEM SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
-- OUTDOOR SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
------- SOFT-OFF DELAY --------
10
sec
[ ]
BACK SELECT
-------- STAGE A TRIM --------
Output Trim +0.0
<Prev Stage>
<Next Stage>
BACK SAVE
-------------- STAGE A -----------
OUTPUT TRIM
+0.0
[ ]
BACK EXIT
------ CONFIGURATION 2 ------
A=4-20ma B=0-10v
C=0-5v D=2-10v
BACK NEXT
------ CONFIGURATION 1 ------
v1.00c
Reset F
Parallel
Day/Night Schedules
All Off
BACK SAVE
-------- LEAD ROTATION -------
Manual
Time
Last-On
• The full Standby Delay Time must always elapse regardless of what happens to system temperature. Therefore, shorter Standby
Times will result in smoother set point operation in extreme conditions. Longer Standby Times may prevent a Standby Boiler from
ring if the other boilers can eventually meet the load, or if the load decreases.
SYSTEM RUN-ON
Adjustable0minto360min Default:10min
Button: MENU/<System Settings>/<More Settings>/System run-On
• The SYS relay will energize whenever the Outdoor temperature (OD) is below the Outdoor
Cutoff and the Shutdown is Open or the TStat is closed. When the Outdoor temperature
increases 2°F above the Outdoor Cutoff after the last burner relay has de-energized, the
SYS relay will stay on for a period set by the System Run-On.
----------- SETTINGS ------------
Season Winter
Set Point 70 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
---------------- GAIN --------------
+0
F
[ ]
BACK SELECT
---------- SETTINGS 1 ----------
Gain +0
Lead Rotation Last-On
Purge Delay 1.0min
Lag Delay 0min
<More Settings>
BACK SELECT
---------- SETTINGS 2 ----------
Standby Time 7min
System Run-On 10min
Setback 10 F
Last Stage Hold 5 F
Set Time 12:05Pm
<Day/Night Schedules>
BACK SELECT
--- DAY/NIGHT SCHEDULES ---
Set Time **:**
Day Schedule **:**
Night Schedule **:**
BACK SAVE
---- MANUAL LEAD STAGE ----
A
B
C
D
E
BACK SAVE
--- AUTO ROTATE PERIOD ---
24
hrs
[ ]
BACK SAVE
--------- PURGE DELAY ---------
1.0
min
[ ]
BACK SAVE
----------- LAG DELAY -----------
0
min
[ ]
SYSTEM SETTINGS1
SYSTEM SETTINGS2
BACK SAVE
-------- STANDBY DELAY --------
7
min
[ ]
BACK SAVE
-------- SYSTEM RUN-ON --------
10
min
[ ]
BACK SAVE
-------------- SETBACK -----------
10
F
[ ]
BACK SAVE
------ LAST STAGE HOLD ------
5
F
[ ]
BACK SAVE
----- SET PRESENT TIME -----
11:**Pm
SETBACK INPUT
Shutdown
/TStat
BACK SELECT
---------- MAINTENANCE ---------
System Trim +0 F
Outdoor Trim +0 F
Soft-Off Delay 10sec
<Output Trim>
<Configuration>
MAINTENANCE
BACK SAVE
--- SYSTEM SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
-- OUTDOOR SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
------- SOFT-OFF DELAY --------
10
sec
[ ]
BACK SELECT
-------- STAGE A TRIM --------
Output Trim +0.0
<Prev Stage>
<Next Stage>
BACK SAVE
-------------- STAGE A -----------
OUTPUT TRIM
+0.0
[ ]
BACK EXIT
------ CONFIGURATION 2 ------
A=4-20ma B=0-10v
C=0-5v D=2-10v
BACK NEXT
------ CONFIGURATION 1 ------
v1.00c
Reset F
Parallel
Day/Night Schedules
All Off
BACK SAVE
-------- LEAD ROTATION -------
Manual
Time
Last-On
• A common use for the System Run-On is to control a system pump in a heating system. The extra time helps transfer the heat from
the boilers to the heating system.
• The System Run-On time should be set based on the size and type of the boilers and pumps. In general, a boiler with low water
content and high horsepower will need a longer System Run-On than a boiler with the same horsepower and more water content.
(Refer to boiler manufacturer recommendation)
SETBACK
Adjustable0°Fto75°F Default:10°F
Button: MENU/<System Settings>/<More Settings>/Setback
• The Setback feature can be used to provide the TempTracker mod+ with a lower
temperature Set Point when less load is required.
• The lower Set Point will appear on the main display indicating this condition.
• For example, if the calculated temperature is 180°F and the Setback is 20°F, then when in
Setback, the TempTracker mod+ will hold a Set Point of 160°F.
• A typical use for Setback is to provide less system temperature to a building during the
night or on the weekends when building is not occupied, but heat is still required.
----------- SETTINGS ------------
Season Winter
Set Point 70 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
---------------- GAIN --------------
+0
F
[ ]
BACK SELECT
---------- SETTINGS 1 ----------
Gain +0
Lead Rotation Last-On
Purge Delay 1.0min
Lag Delay 0min
<More Settings>
BACK SELECT
---------- SETTINGS 2 ----------
Standby Time 7min
System Run-On 10min
Setback 10 F
Last Stage Hold 5 F
Set Time 12:05Pm
<Day/Night Schedules>
BACK SELECT
--- DAY/NIGHT SCHEDULES ---
Set Time **:**
Day Schedule **:**
Night Schedule **:**
BACK SAVE
---- MANUAL LEAD STAGE ----
A
B
C
D
E
BACK SAVE
--- AUTO ROTATE PERIOD ---
24
hrs
[ ]
BACK SAVE
--------- PURGE DELAY ---------
1.0
min
[ ]
BACK SAVE
----------- LAG DELAY -----------
0
min
[ ]
SYSTEM SETTINGS1
SYSTEM SETTINGS2
BACK SAVE
-------- STANDBY DELAY --------
7
min
[ ]
BACK SAVE
-------- SYSTEM RUN-ON --------
10
min
[ ]
BACK SAVE
-------------- SETBACK -----------
10
F
[ ]
BACK SAVE
------ LAST STAGE HOLD ------
5
F
[ ]
BACK SAVE
----- SET PRESENT TIME -----
11:**Pm
SETBACK INPUT
Shutdown
/TStat
BACK SELECT
---------- MAINTENANCE ---------
System Trim +0 F
Outdoor Trim +0 F
Soft-Off Delay 10sec
<Output Trim>
<Configuration>
MAINTENANCE
BACK SAVE
--- SYSTEM SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
-- OUTDOOR SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
------- SOFT-OFF DELAY --------
10
sec
[ ]
BACK SELECT
-------- STAGE A TRIM --------
Output Trim +0.0
<Prev Stage>
<Next Stage>
BACK SAVE
-------------- STAGE A -----------
OUTPUT TRIM
+0.0
[ ]
BACK EXIT
------ CONFIGURATION 2 ------
A=4-20ma B=0-10v
C=0-5v D=2-10v
BACK NEXT
------ CONFIGURATION 1 ------
v1.00c
Reset F
Parallel
Day/Night Schedules
All Off
BACK SAVE
-------- LEAD ROTATION -------
Manual
Time
Last-On
This manual suits for next models
1
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