Raypak 399 Setup guide

COMMERCIAL
MODELS: 399 THROUGH 899
CATALOG NO. 9300.80
Effective: 09-15-06
Replaces: 12-31-05
MODEL SIZES: 399 THROUGH 899
MODEL TYPE: H, W, WH, & P
DATES OF MANUFACTURE: 07-01-02 THROUGH CURRENT
THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES
THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE
ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS
FROM ACTUAL HEATER COMPONENTS.
Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030
[phone] Fax [phone]
Litho In U.S.A.
RAYPAK ILLUSTRATED PARTS LIST
FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST",
CATALOG NO. 9001.10

1-F
2-F
3-F
4-F
1-S
7-S
1-C
2-C
4-C
9-S
13-S
14-S
9-S
1-V
11-M
2-S
6-S
8-S
10-S 9-S
14-S
15-S
13-S
9-S
12-S
11-S
12-M
11-S
1-R
1-M 5-C
2-R
4-M
2-M
6-M
5-G
1-B
SEE DETAIL
1-H
SEE DETAIL
DIAGNOSTIC
SEE DETAIL
4-S
3-S
4-S
5-S
BLOWER DETAIL
DIAGNOSTIC DETAIL
12-J
7-J
6-J
5-J
3-0
2-0
16-S
1-O
Fig # 241127
7-C

1-G 5-G
6-G
4-G
2-G
3-G
6-B 13-M
14-M
7-B
4-B
3-B 1-B
5-B
4-M
9-H 2-H
5-H
6-H
1-O
8-H
1-M
5-C
4-H
6-M
3-H
7-H
HEAT EXCHANGE DETAIL
BURNER ASSEMBLY DETAIL
3-G
4-G
2-G
7-G
8-B

13-J 8-J
10-J
11-J
4-J
2-J
3-J
6-C
14-J
9-J
1-J
J-BOX DETAIL

CALL
OUT DESCRIPTION 399 499 649 749 899
M MISCELLANEOUS
1-M Flow Switch Paddle 004079F 004079F 004079F 004079F 004079F
2-M PRV 30 PSI 007470F 007217F 007218F 007219F 007748F
PRV 45 PSI 007220F 007346F 007346F 007221F 007221F
PRV 60 PSI 007222F 007222F 007222F 007222F 007222F
PRV 75 PSI 007223F 007223F 007223F 007223F 007223F
PRV 125 PSI 011912F 011912F 007224F 007224F 007224F
PRV 150 PSI 007225F 007225F 007225F 007225F 007225F
3-M Delimin
g
Kit 052870F 052870F 052870F 052870F 052870F
4-M T & P Gau
g
e
(
H
)
007205F 007205F 007205F 007205F 007205F
T & P Gau
g
e
(
WH
)
007399F 007399F 007399F 007399F 007399F
5-M Inte
g
ral Pum
p
4-1/4 Im
p
eller 004844F 004844F 004844F 004844F 004844F
Inte
g
ral Pum
p
4.0 Im
p
eller 009296F 009296F 009296F 009296F 009296F
6-M Pum
p
Inline CIBF Taco 0012 007746 007746 007746 007746 N/A
Pum
p
Inline BR Taco 0012 007747 007747 007747 007747 N/A
7-M Pum
p
Cartrid
g
e Taco 0012 951153F N/A N/A N/A N/A
8-M Pum
p
Gasket Taco 0012 008749F N/A N/A N/A N/A
9-M RTV Sealant 2.8 oz 008924F 008924F 008924F 008924F 008924F
RTV Sealant 10 oz 005755F 005755F 005755F 005755F 005755F
10-M Sealant Ta
p
e
(
Gra
y)
S
p
ecif
y
Len
g
th 800351 800351 800351 800351 800351
11-M Flue Exhaust Seal Gasket 008925F 008925F 008951F 008951F 008951F
12-M Window Combustion Chamber 006947F 006947F 006947F 006947F 006947F
13-M Flame Sensor 006535F 006535F 006535F 006535F 006535F
14-M I
g
nitor 007400F 007400F 007400F 007400F 007400F
15-M Fiberfrax Stri
p
Insulation 1" Wide 008405F 008405F 008406F 008406F 008406F
16-M Touch-u
p
Paint
(
Green
)
750125 750125 750125 750125 750125
Touch-u
p
Paint
(
Dark Gra
y)
750126 750126 750126 750126 750126
O OPTIONS
1-O Remote Sensor for Low Water Cut-Off 007228F 007228F 007228F 007228F 007228F
2-O Low Water Cut Off PC Board 007157F 007157F 007157F 007157F 007157F
3-O Momentar
y
Switch 005641F 005641F 005641F 005641F 005641F
R REFRACTORY
1-R Refractor
y
Kit
(
All Panels
)
007402F 007403F 007404F 007405F 007406F
2-R Refractor
y
Front Panel
(
2 Panels
)
007408F 007409F 007410F 007411F 007412F
S SHEETMETAL
1-S Jacket To
p
008926F 008927F 008928F 008929F 008930F
2-S Jacket To
p
Lower / U
pp
er Rear 008937F 008938F 008939F 008940F 008941F
3-S U
p
front Control Panel
(
4 Indicator Li
g
hts
)
008931F 008931F 008931F 008931F 008931F
4-S U
pp
er Control Access Jacket Panel 008932F 008933F 008934F 008935F 008936F
5-S Lower Front Jacket Panel 007575F 007576F 007577F 007578F 007579F
6-S Lower Rear Jacket Panel 007581F 007582F 007583F 007584F 007585F
7-S U
pp
er Left Side Jacket Panel 009014F 008942F 008942F 008942F 008942F
8-S U
pp
er Ri
g
ht Side Jacket Panel 008943F 008943F 008943F 008943F 008943F
9-S Lower Corner Su
pp
orts 007590F 007590F 007590F 007590F 007590F
10-S Center Su
pp
ort Panel
(
Consult Factor
y)
N/A N/A N/A N/A N/A
11-S Left & Ri
g
ht Heat Exchan
g
er Su
pp
ort 008944F 008944F 008944F 008944F 008944F
12-S Flue Collector To
p
008945F 008946F 008947F 008948F 008949F
13-S Access Panel H 007600F 007600F 007600F 007600F 007600F
Access Panel WH 008901F 008901F 008901F 008901F 008901F
14-S Access Panel w/Pum
p
H 007601F 007601F 007601F 007601F 007601F
Access Panel w/Pum
p
WH 008902F 008902F 008902F 008902F 008902F
15-S Pum
p
Cover 002671F 002671F 002671F 002671F 002671F
16-S Lam
p
/ Switch Mt
g
Bracket 008950F 008950F 008950F 008950F 008950F
VVENTING
1-V Outdoor Stack To
p
Kit 009182 009182 009183 009183 009183
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