Raypak RAYTHERM 330 User manual

COMMERCIAL
MODELS: 199 THRU 825
CATALOG NO. 9300.25
Effective: 09-21-07
Replaces: 02-08-07
MODEL SIZES: 199, 260, 330, 400, 510. 625, 725, 825
MODEL TYPES: T, Ta, Tb, Tc, Td, Tx, WT, THWS, TIP, TIPR
DATES OF MANUFACTURE: 08-01-81 THRU 09-30-82
MODELS: T, Ta, Tb, Tc, Td, Tx BUILT FOR MODELS 510 THRU 825 ONLY
MODELS: TIP, TIPR, BUILT FOR MODELS 330 THRU 825 ONLY
RAYPAK ILLUSTRATED PARTS LIST
THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES
THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE
ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS
FROM ACTUAL HEATER COMPONENTS.
Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030
[phone] Fax [phone]
Litho In U.S.A.
FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST",
CATALOG NO. 9001.10

HONEYWELL STANDING PILOT HONEYWELL IID PILOT
FIG # 9303 FIG # 9293
2-P
11-P
9-P
3-P
8-P
1-P 6-P
10-P
9-P
3-P
8-P
5-P

CALL
OUT DESCRIPTION 199 260 330 400 510 625 725 825
B BURNER TRAY
1-B Burner Tray w/Burners (Sea Level)* 001849F 001850F 001851F 001852F 001853F 001855F 001857F 001859F
Burner Tray w/o Burners (Sea Level)* 001861F 001862F 001863F 001864F 001865F 001867F 001869F 001871F
F068100F858100F658100F458100*)leveLaeS(srenruB/wyarTrenruBB-2
F278100F078100F868100F668100*)l
eveLaeS(srenruBo/wyarTrenruB
3-B Burner Spacer/Hold Down Bracket Kit 001873F 001874F 001875F 001876F 001877F 001878F 001879F 001880F
05/01210344/01210383/01211313/01210342/01210302/01210361/01210321/0
12103renruBB-4
5-B Burner Orifice Nat. (Sea Level)* #48 350077/12 350077/16 350077/20 350077/24 350077/31 350077/38 350077/44 350077/50
Burner Orifice Pro. (Sea Level)* #57 350083/12 350083/16 350083/20 350083/24 350083/31 350083/38 350083/44 350083/50
C CONTROLS .
1-C Auto Hi Limit Fixed (T, TA) 600791 600791 600791 600791 600791 600791 600791 600791
2-C Manual Hi Limit (THWS, TIP) 007144F 007144F 007144F 007144F 007144F 007144F 007144F 007144F
Auto Reset Dual Stat (TC, WT) 600464 600464 600464 600464 600464 600464 600464 600464
676006676006676006676006)XT(tatSlauDteseRlaunaM
Adj Auto Hi Limit (TB, TD, TIPR) 007141F 007141F 007141F 007141F 007141F 007141F 007141F 007141F
425006425006425006425006
)AT(gnitaludoMrellortnoC
Controller 2 Stage (TB) 600887 600887 600887 600887 600887 600887 600887 600887
Controller B3 (TX) 001893F 001893F 001893F 001893F
Controller B5 (TX) 600503 600503 600503 600503
3-C Flow Switch (TD, TIP, TIPR) 007142F 007142F 007142F 007142F 007142F 007142F 007142F 007142F
4-C Low Water Cutoff (Not Shown) 006202F 006202F 006202F 006202F 006202F 006202F 006202F 006202F
5-C Thermostat Economaster 003609F 003609F 003609F 003609F 003609F 003609F 003609F 003609F
F970400F970400F970400F970400F970400F970400F970400F970400elddaPhctiwS
wolFC-6
G GAS VALVES
H HEAT EXCHANGER
1-H Heat Exchange Assy. Brass 1 1/4" 002822F 002823F 002824F
ANANANANANAN"2norItsaC.yssAegnahcxEtaeH
F611300F511300F411300F311300F211300F81130
0"2ssarB.yssAegnahcxEtaeH
ANANANANANANredaeHpmuP/wnorItsaC.yssA.hcxEtaeH
F921300F82130
0F721300F621300F521300F421300redaeHpmuP/wssarB.yssA.hcxEtaeH
ANANANANANANpiTredaeHpmuP/w
norItsaCyssA.hcxEtaeH
F141300F041300F931300F831300F731300F631300piTredaeHpmuP/wssarB.yssA.hcx
EtaeH
ANANANANANANpiTorpuCnorItsaC.yssA.hcxEtaeH
F351300F251300F151300F051300F941300F84130
0piTorpuCssarB.yssA.hcxEtaeH
2-H Inlet/Outlet Header Brass 1 1/4" N/A N/A N/A
ANANANANANAN"2norItsaCredaeHteltuO/telnIH-3
F319200F31
9200F319200F319200F319200F319200"2ssarBredaeHteltuO/telnI
ANANANANANANpiTnorItsaCredaeHt
eltuO/telnI
F619200F619200F619200F619200F619200F619200piTssarBredaeHteltuO/telnI
4-H Return Header Brass 1 1/4" 003160F 003160F 003160F
ANANANANANAN
"2norItsaCredaeHnruteRH-5
F229200F229200F229200F229200F229200F229200"2ssarBredaeHnruteR
A
NANANANANANpmuPnorItsaCredaeHnruteRH-6
F429200F429200F429200F429200F429200F429200pmuPssa
rBredaeHnruteR
F086200F976200F876200"4/11eldnuBebuTH-7
F646200F546200F446200F346200F246200F146
200"2eldnuBebuT
F940300F840300F740300F640300F540300F440300piTorpuC"2eldnuBebuT
F290300F190300F090
300F880300F780300F580300F480300F280300ebuTegnahcxEtaeHH-8
F887200F787200F687200F587200F487200
F387200piTorpuCebuTegnahcxEtaeH
A/NA/NA/NA/NA/NA/NA/NA/NtiKelffaBH-9
F150100F150100F150100F
150100F150100F150100F150100F150100tiKtloBdutSH-01
B100008B100008B100008B100008B100008B100008B10
0008B100008teksaGredaeHH-11
F112700F112700F112700F112700F112700F112700F112700F112700lleWosneSH-
21
302003302003302003302003302003302003302003302003pilCgniniateRlleWH-31
*FOR ALTITUDES ABOVE 2,000 FEET ABOVE SEA LEVEL, CONSULT THE FACTORY.
(
SEE GAS VALVE REPLACEMENT CHART
)

CALL
OUT DESCRIPTION 199 260 330 400 510 625 725 825
J J BOX
F286200F286200F286200F286200.dtS.orP/.taNxoBJJ-1
F486200F486200F486200F486200F486200F486200F4862
00F486200DII.taNxoBJ
J Box Pro. IID, Lockout 002686F 002686F 002686F 002686F 002686F 002686F 002686F 002686F
F904200F904200F904200F904200)nwohStoN()XT,AT(DII.taNxoBJ
F014200F014200
F014200F014200)nwohStoN()XT,AT(DII.orPxoBJ
F114200F114200F114200F114200F114200F114200F114200F11
4200)nwohStoN(2CxoBJ
J Box IRI (Not Shown) N/A N/A N/A N/A
F335600F335600F335600F335600F335600F335600F335600F335600AV04remrofsnarTJ-2
Spark Generator C2 & IRI (Not Shown) 007361F 007361F 007361F 007361F 007361F 007361F 007361F 007361F
F773700F773700F773700F773700F773700F773700F773700F773700TSPSyaleRJ-3
Relay SPDT C2 (Not Shown) 650117 650117 650117 650117 650117 650117 650117 650117
Relay DPDT IRI (Not Shown) 600158 600158 600158 600158
F970800F970800F970800F
970800F970800F970800F970800F970800hctiwSelggoTJ-4
M MISCELLANEOUS COMPONENTS
F812700F712700F712700F712700F712700F712700F712
700F712700)DT,AT(ISP03VRPM-1
PRV 60 PSI (T, TB, TX, TC) 007222F 007222F 007222F 007222F 007222F 007222F 007222F 007222F
PRV 125 PSI (WT, THWS, TIP, TIPR) 008091F 011912F 011912F 011912F 011912F 011912F 011912F 011912F
F968260F968260F968260F968260F968260F968260F968260F968260tiKgnimileD
M-2
3-M T & P Gauge (T, TA, TB, TD, TX) 007205F 007205F 007205F 007205F 007205F 007205F 007205F 007205F
T & P Gauge (WT, THWS, TIP, TIPR) 007399F 007399F 007399F 007399F 007399F 007399F 007399F 007399F
4-M Integral Pump Raytherm 061379F 061379F 061379F 061379F 061379F 061379F 061379F 061379F
Integral Pump Hurricane 061380F 061380F 061380F 061380F 061380F 061380F 061380F 061380F
P PILOT
F214200F214200F214200F214200gnidnatStaNtoliPP-1
F314200F314200F314200F314200gnidnatSorPtol
iP
F432200F432200F432200F432200F432200F432200F432200F432200DIItaNtoliPP-2
F532200F532200F532200F53220
0F532200F532200F532200F532200DIIorPtoliP
F632200F632200F632200F632200F632200F632200F632200F632200IRI
&2CtaNtoliP
3-P Pilot Orifice Nat Standing 600552 600552 600552 600552
Pilot Orifice Pro Standing 600148 600148 600148 600148
255006255006255006255006255006255006255006255006DIItaNecifirOtoliPP-4
49800649
8006498006498006498006498006498006498006DIIorPecifirOtoliP
2550062550062550062550062550062550062550
062550062CtaNecifirOtoliP
5-P Thermocouple (Standing Pilot) 600003 600003 600003 600003
A/NA/NA/NA/NA/NA/NA/NA/N)ozeiP(gnidnatSrotingIP-6
A/NA/NA/NA/NA/NA/NA/N
A/NtaNDIIlortnoCnoitingIP-7
Ignition Control IID Pro/Lockout N/A N/A N/A N/A N/A N/A N/A N/A
Ignition Control (C2 & IRI) Complete 008702F 008702F 008702F 008702F 008702F 008702F 008702F 008702F
8-P Pilot Mounting Bracket Std 303612 303612 303612 303612
Pilot Mounting Bracket IID & C2 304666 304666 304666 304666 304666 304666 304666 304666
9-P Pilot Tube (Specify Length) 400013 400013 400013 400013 400013 400013 400013 400013
205006205006205006205006.dtSeriWrotingIP-01
4550564550564550564550
56455056455056455056455056DIIeriWrotingIP-11
B366200B366200B366200B366200B366200B366200B366200B3662
00eriWnoisneTiHP-21
13-P Amplifier Flame Rectification 008092F 008092F 008092F 008092F 008092F 008092F 008092F 008092F
R REFRACTORY
F713100F613100F513100F413100F313100F213100F113100F013100tiKyrotcarfeRR-1
2-R Refractory Retainer Kit 001627F 001627F 001627F 001627F 001627F 001627F 001627F 001627F
S SHEET METAL
F22
4200F124200F024200F914200F814200F714200A/NA/NpoTtekcaJS-1
F824200F724200F624200F524200F424200F324200A
/NA/NrotcelloCeulFS-2
F938100F838100A/NA/NA/NA/NA/NA/N.yssArooDS-3
4-S Access Panel 1 1/4" Header 001842F 001842F 001842F
F348100F348100F348100F348100F3481
00redaeH"2lenaPsseccAS-5
F448100F448100F448100F448100F448100redaeH"2lenaPsseccAS-6
F276200F276200
F276200F276200F276200revoClortnoCS-7
F176200F176200F176200F176200F176200revoCpmuPS-8
A/NA/NA/NA/NA/N
A/NA/NA/NlatemteehSxoB-JS-9
V VENTING
1-V Stackless Top Kit (Outdoor) N/A N/A 001101F 001102F 001103 001104 001105 001106
F890100F790100F690100F590100F490100F390100A/NA/N)roodnI(dooHtfarDV-2

T
R
A
P
LLAC
.
O
NSEVLA
VSAGTUO 199 260 330 400 510 625 725 825 510 625 725 825 199 260 330 400 510 625 725 825
G GAS VALVES
Manual"B"Valve 1/8" 007195F 11111111 1111
Manual "A" Valve 1" 007189F 1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
242
30
0
6"1evlaVkcoC/e
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22
252
30
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6
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Pressure Regulator Nat. 1/8" 600217 11111111 1111
PressureRegulatorPro. 1/8" 003568F 11111111 1111
1
1
1
1
1
11
1
1F239700"1.taN
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1
1
1
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1050006"4/11.taNrotalugeRerusserP*
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4/
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*PilotGasValve 1/8" 600154 11111111 1111
1
1
1
1
1
1
126
500
6"8
/1
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On/Off Valve 3/4" 004876F
1
1
1
1
1
1110006"1evlaV
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Auto On/Off Valve 1 1/4" 600455 11
Mod. Valve 85-120°F 1/2" N/A
Mod. Valve 85-120°F 3/4" N/A
Mod. Valve 85-120°F 1" N/A
Mod. Valve 120-240°F 1/2" N/A 1
Mod. Valve 120-240°F 3/4" N/A 1 1
Mod.Valve120-240°F 1" N/A 12222
Mod. Valve 110-170°F 3/4" N/A
Mod. Valve 110-170°F 1" N/A
Mod. Valve 150-210°F 3/4" N/A
Mod. Valve 150-210°F 1" N/A
Mod. Valve 140°Max 1/2" N/A
Mod. Valve 140°Max 3/4" N/A
Mod. Valve 140°Max 1" N/A
Comb. Gas Valve Nat 1/2" 600004 1
Comb. Gas Valve (IID) Nat 3/4" 600866 1 1 1
Comb. Gas Valve Pro 1/2" N/A 1
Comb. Gas Valve (IID) Pro 3/4" N/A 1 1 1
111111136006
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1111112
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Comb. Step-Open Valve Nat 3/4" 600869 1 1
Comb. Step-Open Valve Nat 3/4" 600868
Comb. Step-Open Valve Pro 3/4" 003569F 1 1
Comb. Step-Open Valve Pro 3/4" N/A
Comb. Step-Open Valve Nat 1" 600870 1
Comb. Step-Open Valve Pro 1" 003574F 1
Comb. Gas Valve IID Nat 1" 004877F 1 1 1
Comb. Gas Valve IID Pro 1" N/A 1 1 1
11F388
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Comb. 2-Stage Valve Pro IID 1" N/A 111
1A/N"4/
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Comb. 2-Stage Valve Nat IID 1" 600655 1
1
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Comb. 2-Stage Valve Pro IID 1" 601094 1
1
7
4
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11
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* Actuator, Modulation w/B3 600900
1111
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1111112
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* Gas Pressure Switch Low 007187F 1 1 111111 1111
* Gas Pressure Switch High 007188F 1 1 1 11111 1111
*REQUIRED FOR IRI MODELS
b
TaTT

T
R
A
P
LLAC
.
O
NSEVLA
VSAGTUO 199 260 330 400 510 625 725 825 199 260 330 400 510 625 725 825 510 625 725 825
G GAS VALVES
Manual "B" Valve 1/8" 007195F 1
1
1
1
1
1
1
1
1
1
1F98
17
00"1evlaV"A"l
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2
2
2
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24
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00
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1
11
1
1
1
1
1
1
17
1200
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ugeRerusse
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Pressure Regulator Pro. 1/8" 003568F 1
1
1
1
1
11
1
1
1
1
1
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239700"1.taNrotalugeRerusserP
1
1
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* Pilot Gas Valve 1/8" 600154 1 1 1 1
1
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265
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Mod. Valve 85-120°F 1/2" N/A
Mod. Valve 85-120°F 3/4" N/A
Mod. Valve 85-120°F 1" N/A
Mod. Valve 120-240°F 1/2" N/A
Mod. Valve 120-240°F 3/4" N/A
Mod. Valve 120-240°F 1" N/A
Mod. Valve 110-170°F 3/4" N/A
Mod. Valve 110-170°F 1" N/A
Mod. Valve 150-210°F 3/4" N/A
Mod. Valve 150-210°F 1" N/A
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Comb. 2-Stage Valve Nat STG 3/4" 004883F
Comb. 2-Stage Valve Nat IID 1" 600820
Comb. 2-Stage Valve Pro STG 3/4" 003656F
Comb. 2-Stage Valve Pro IID 1" N/A
Comb. 2-Stage Valve Nat STG 3/4" N/A
Comb. 2-Stage Valve Nat IID 1" 600655
Comb. 2-Stage Valve Pro STG 3/4" N/A
Comb. 2-Stage Valve Pro IID 1" 601094
Comb. 2-Stage Valve Nat STG 1" 600847
Comb. 2-Stage Valve Pro STG 1" 003558F
* Actuator, 2-stage 1" 600458
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* Gas Valve Body 1" 600467 1 1 1
2
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* Gas Pressure Switch High 007188F 1 1 1 1
*REQUIRED FOR IRI MODELS
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VLAVSAGTUO 199 260 330 400 510 625 725 825 199 260 330 400 510 625 725 825 330 400 510 625 725 825 330 400 510 625 725 825
G GAS VALVES
Manual "B" Valve 1/8" 007195F 1111 1111 1111 1111
1
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* Lube/Cock Valve 1" 600324 2 2 2 2 2 2 2 2 2 2 2 2
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Pressure Regulator Nat. 1/8" 600217 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Pressure Regulator Pro. 1/8" 003568F 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Pressure Regulator Nat. 1" 007932F 1 1 1 1 1 1 1 1 1 1 1 1
Pressure Regulator Pro. 1" 003570F 1 1 1 1 1 1 1 1 1 1 1 1
1
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*PilotGasValve 1/8" 600154 1111 1111 1111 1111
1
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12
6
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On/Off Valve 3/4" 004876F 1111
Auto On/Off Valve 1" 600011
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5
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Mod. Valve 120-240°F 1/2" N/A
Mod. Valve 120-240°F 3/4" N/A
Mod. Valve 120-240°F 1" N/A
1
A/N"4/3 F°
0
7
1
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2
2
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Mod. Valve 150-210°F 3/4" N/A 1
Mod. Valve 150-210°F 1" N/A 12222
Mod. Valve 140°Max 1/2" N/A
Mod. Valve 140°Max 3/4" N/A
Mod. Valve 140°Max 1" N/A
140
0
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2/1taNevlaVsaG.bmo
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Comb. Gas Valve (IID) Nat 3/4" 600866 1 1 1 1 1 1 1 1 1
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Comb. Gas Valve (IID) Pro 3/4" N/A 1 1 1 1 1 1 1 1 1
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Comb. Step-Open Valve Nat 3/4" 600868 1 1
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Comb. Step-Open Valve Pro 3/4" N/A 1 1
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Comb. Gas Valve IID Nat 1" 004877F 1 1 1 1 1 1 1 1 1 1 1 1
Comb. Gas Valve IID Pro 1" N/A 1 1 1 1 1 1 1 1 1 1 1 1
Comb. 2-Stage Valve Nat STG 3/4" 004883F
Comb. 2-Stage Valve Nat IID 1" 600820
Comb. 2-Stage Valve Pro STG 3/4" 003656F
Comb. 2-Stage Valve Pro IID 1" N/A
Comb. 2-Stage Valve Nat STG 3/4" N/A
Comb. 2-Stage Valve Nat IID 1" 600655
Comb. 2-Stage Valve Pro STG 3/4" N/A
Comb. 2-Stage Valve Pro IID 1" 601094
Comb. 2-Stage Valve Nat STG 1" 600847
Comb. 2-Stage Valve Pro STG 1" 003558F
* Actuator, 2-stage 1" 600458
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* Actuator, Modulation w/B3 600900
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* Gas Vent Valve 3/4" 011913F 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
* Gas Valve Body 1" 600467 1 1 1 1 1 1 1 1 1 1 1 1
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* Gas Valve Body 1" 600450
* Gas Pressure Switch Low 007187F 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
* Gas Pressure Switch High 007188F 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
*REQUIRED FOR IRI MODELS
TIPR
TIPTHWS
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