Raypak RP2100 ASME R185B Manual

POOL
MODELS: R185B THROUGH R405B
CATALOG NO. 9100.555
Effective: 07-16-07
Replaces: 02-06-07
MODEL SIZES: R185B, R265B, R335B, R405B (ATMOSPHERIC, LOW NOx)
MODEL TYPES: RP2100 w/CAPRON & ASME CAST IRON HEADERS,
DIGITAL CONTROLS
DATES OF MANUFACTURE: MODELS R185B THRU R405B IID 10-20-03 THRU 10-21-04
MODELS R185B THRU R405B MV 01-05-04 THRU 10-21-04
RAYPAK REPLACEMENT PARTS
THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES
THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE
ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS
FROM ACTUAL HEATER COMPONENTS.
Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030
[phone] Fax [phone]
Litho In U.S.A.
FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST",
CATALOG NO. 9001.10

Fig# 208225
FOR UNITS WITH POLYMER HEADERS

CALL
B504B533B562B581NOITPIRCSEDTUO
B BURNER TRAY (Atmospheric)
F612500F512500F412500F312500*)levelaes(srenruB/wyarTrenruBB-1
F022
500F912500F812500F712500*)levelaes(renruBo/wyarTrenruB
Burner Tray w/Gas Valve Nat Millivolt 005221F 005222F 005223F 005224F
Burner Tray w/Gas Valve Pro Millivolt 005225F 005226F 005227F 005228F
F232500F132500F032500F922500DIItaNevlaV
saG/wyarTrenruB
F632500F532500F432500F332500DIIorPevlaVsaG/wyarTrenruB
F042500F932500F832500F73
2500tiKnwoDdloH/recapSrenruBB-2
92/01210342/01210391/01210331/012103renruBB-3
4-B Burner Orifice Nat. #51 (Sea Level)* 350080F/13 350080F/19 350080F/24 350080F/29
Burner Orifice Pro. #57 (Sea Level)* 350083F/13 350083F/19 350083F/24 350083F/29
5-B Burner Tray w/o Manifold w/o burners 005265F 005266F 005267F 005268F
BB BURNER TRAY (Fan Assisted Low Nox)
F799700F69
9700F599700F499700)0005-0(srenruB/wyarTrenruBBB-1
F100800F000800F999700F899700)0005-0(renruBo/wy
arTrenruB
F500800F400800F300800F200800tiKnwoDdloHrenruBBB-2
7/5529036/5529035/5529033/552903ren
ruBBB-3
7/0151536/0151535/0151533/015153*)0005-0(03#.taNecifirOrenruBBB-4
Burner Orifice Nat. #31 (above 5000 ft.)* 351523/3 351523/5 351523/6 351523/7
F080800F080800F0
80800F080800rewolBBB-5
F271800F431800F431800F331800rettuhSriABB-6
C CONTROLS
1-C Thermostat Auto Reset 135 Deg Surface Mount 006725F 006725F 006725F 006725F
2-C AGS 135° (Auto Gas Shut-Off) - Red Epoxy 600892B 600892B 600892B 600892B
B398006B398006B398006B398006yxopE
kcalB-°041timiLhgiHC-3
F352010F352010F352010F352010stinUDIIlortnoC/draoB.C.PC-4
5-C Thermostat Control MV Units Mechanical 003346F 003346F 003346F 003346F
F775900F775900
F775900F775900stinUDIIrosneSerutarepmeTC-6
G GAS VALVE
F898300F898300F898300F898300VM.taN-evlaVnoitanibmoC
G-1
F998300F998300F998300F998300VM.orP-evlaVnoitanibmoC
F009300F009300F009300F009300DII.taN-evla
VnoitanibmoC
F603400F603400F603400F603400DII.orP-evlaVnoitanibmoC
2-G Combination Valve - Gas On/Off -Nat (for Low Nox) 007424F 007424F 007424F 007424F
HP HEAT EXCHANGER - POLYMER
F507600F407600F307600F207600et
elpmoCylbmessAregnahcxEtaeHPH-1
F728600F728600F728600F728600etelpmoCredaeHteltuO/telnIPH-2
F60
7600F607600F607600F607600)PH-6sedulcnI(redaeHteltuO/telnI
F707600F707600F707600F707600)PH-6sedulcn
I(redaeHnruteRPH-3
F117600F017600F907600F807600**eldnuBebuTPH-4
Tube Bundle Cupro-Nickel (Upgrade) 009878F 010365F 009880F 009881F
F362500F262500F162500F0625
00elffaBPH-91
F952800F952800F952800F952800tiKtuNegnalFPH-5
F317600F317600F317600F3176
00)2(teksaGgniROPH-6
F417600F417600F417600F417600cinortcelElatigiDretpadArosneSPH-7
F
508600F508600F508600F508600tlovilliMlleWrosneS
F517600F517600F517600F517600tiKssapyBPH-8
F617600
F617600F617600F617600evlaVssapyBPH-9
F717600F717600F717600F717600tfahS/maDssapyBPH-01
F817600F817600F817600F817600)dedulcnIseziSllA(gnirpSssapyBPH-11
F917600F917600F917600F9
17600ronrevoGmrehtinUPH-21
F027600F027600F027600F027600gulPronrevoGmrehtinUPH-31
F127600F12
7600F127600F127600gulPniarDPH-41
F227600F227600F227600F227600maDredaeHteltuO/telnIPH-51
F327
600F327600F327600F327600)2(tuN&rotcennoCCVP"2PH-61
F427600F427600F427600F427600)2(gniROPH-71
F628600F628600F628600F628600elffaBleetSsselniatSPH-81
*FOR ALTITUDES ABOVE 2,000 FEET LEVEL, CONSULT THE FACTORY
**WARNING: The hydraulic conditions or water chemistry that caused the tube bundle to fail have very likely also
damaged the bypass valve and Unitherm Governor. We recommend you replace the Unitherm Governor and
inspect the bypass assembly. Failure to do so could cause premature failure of this replacement part.

CALL
B504B533B562B581NOITPIRCSEDTUO
HM HEAT EXCHANGER - METAL
1-HM Heat Exchange Assy. ASME CI (Complete) 006726F 006727F 006728F 006729F
2-HM Inlet/Outlet Header ASME CI (Complete) 006730F 006730F 006730F 006730F
F913210F913210F913210F913210ICEMSAredaeHteltuO/telnI
F137600F13760
0F137600F137600ICEMSAredaeHnruteRMH-3
F537600F437600F337600F237600**EMSAeldnuBebuTMH-4
F3
62500F262500F162500F062500tiKelffaBMH-71
F078700F078700F078700F078700tiKtloBdutSMH-5
B410008B410008B410008B410008)9(teksaGredaeHMH-6
B432260B432260B432260B432260ronrevoGmrehtinUMH-7
452058452058452058452058gnirpSreniateR.G.UMH-8
B532260B532260B532260B532260evlaVss
apyBMH-9
352058352058352058252058gnirpSssapyBMH-01
917005917005917005917005evlaVniarDMH-11
F
567300F567300F567300F567300lleWrosneSMH-21
302003302003302003302003pilCgniniateRlleWMH-31
F66730
0F667300F667300F667300egnalFteltuO&telnIMH-41
B632260B632260B632260B632260snoitcennoC"2/11teksaG
egnalFMH-51
B080008B080008B080008B080008snoitcennoC"2teksaGegnalF
F462500F462500F462500F462500rev
oC&gulPniarDraeRMH-61
J CONTROL BOX
F637600F637600F637600F637600V42/042/021remrofsnarTJ-1
F394900F394900F394900
F394900hctiwSrekcoRJ-2
F487800F487800F487800F487800xoNwoLyaleRJ-3
M MISCELLANEOUS COMPONENTS
F737600F737600F737600F737600ISP
57.1hctiwSerusserPM-1
Pressure Switch 11 PSI Special-See Adjustment in Service Manual 009133F 009133F 009133F 009133F
F994900F994900F994900F994900)1(bonKtatsomrehTM-2
703008703008703008703008VM
tfahStatsomrehTM-3
F688600F688600F688600F688600)1(potsbonKM-4
F998500F998500F998500F998500)cire
hpsomtA(esuFlamrehTM-5
F530600F530600F530600F530600)xoNwoL(hctiwStuO-lloR
F219110F219110F219110F19
0800)lanoitpO(ISP521VRPM-6
F178250F178250F178250F178250tiKgnimileDM-7
F962500F962500F962500F962500t
lovilliMssenraH/eriWM-8
F094900F094900F094900F094900DIIssenraH/eriW
9-M Control Bezel MV (Includes Dial Decal) 009489F 009489F 009489F 009489F
F005900F005900F005900F005900VMl
aceDlaiDM-01
11-M Control Bezel IID (Includes Switch Decal) 009491F 009491F 009491F 009491F
F294900F294900F294900F294900enarbmeM-laceD/hctiwSM-21
F784900F784900F784900F78
4900revoClezeBlortnoCM-31
F858900F858900F858900F858900)ylnO(laiDM-41
P PILOT
B525006B525006B525006B525006VM
.taNtoliPP-1
B575006B575006B575006B575006VM.orPtoliP
2-P
Pilot Nat & Pro IID Atmospheric 002003F 002003F 002003F 002003F
F551800F551800F551800F551800xoNwoLDII.taNtoliP
F109300F109300F109300F109300VM.taNecifirOtoliPP
-3
F209300F209300F209300F209300VM.orPecifirOtoliP
F309300F309300F309300F309300020.DII.taNecif
irOtoliPP-4
F803400F803400F803400F803400210.DII.orPecifirOtoliP
B910006B910006B910006B910006VM
rotareneGtoliPP-5
396603396603396603396603VMtekcarBGTMtoliPP-6
7-P Pilot Mounting Bracket IID Atmospheric 306692 306692 306692 306692
F280800F280800F280800F280800xo
NwoLDIItekcarBgnitnuoMtoliP
699260699260699260699260)ylnOstinUVM(ebuTrethgiLP-8
F870400F870400
F870400F870400ebuTtoliPP-9
10-P Hi Tension Wire IID with Pilot Electrode 007864F 007864F 007864F 007864F
322703322703322703322703dleihStoliPP-11

CALL
B504B533B562B581NOITPIRCSEDTUO
R REFRACTORY
1-R Refractor
y
Common Lt & Rt
(
Includes 4-R insulation stri
p
s
)
005282F 005282F 005282F 005282F
2-R Refractory Uncommon (Front & Rear) 005283F 005284F 005285F 005286F
F591210F491210F391210F291210)llA(yrotcarfeRR-5
3-R Refractor
y
Retainer Kit
(
Includes 4-R insulation stri
p
s
)
005287F 005288F 005289F 005290F
F009600F009600F009600F009600spirtSnoitalusnIR-4
S SHEETMETAL
F603500F503500F403500F303500)derevuoL(poTtekc
aJS-1
2-S Flue Collector (Units with Capron Header) 006740F 006741F 006742F 006743F
Flue Collector (Units with Metal Header) 005307F 005308F 005309F 005310F
F405900F305900F205900F105900.yssArooDS-3
F447600F447600F447600F447600reniateR&wercSS-4
5-S Access Panel Set
(
3 Pcs.
)(
Units with Ca
p
ron Header 006745F 006745F 006745F 006745F
Access Panel Set (3 Pcs.) (Units with Metal Header) 005277F 005277F 005277F 005277F
F494900F494900F494900F494900thgiRlenaPediSS-6
F103500F103500F103500F103500tfeLlenaPediSS-7
F20350
0F203500F203500F203500paClenaPediSS-8
F182500F082500F972500F872500).scP2(tiKlenaPraeRS-9
10-S Sub-Base for Combustible Flooring 005182 005183 005184 005185
5059005
05900505900505900kcoL/revoCtatslooPS-11
F492500F492500F492500F492500revoCtimiLhgiHS-21
F165800F06580
0F955800F855800)nwohStoN(dleihSesaBS-31
F894900F794900F694900F594900lenaPlortnoCtnorFpUS-41
F725
900F625900F525900F425900dleihSrehtaeWS-51
V VENTING
1-V Indoor Stack Kit (Includes inner adapter panel) 006696 006697 006698 006699
F898800F798800F698800F598800retpadAkcatSV-2
399700299
700199700099700poT"adogaP"V-3
B504B533B562B581**STIKNOISREVNOC
Gas Conversions
B296400B296400B096400B096400toliPVM
.orPot.taN
F023500F023500F913500F913500toliPVM.taNot.orP
A/NA/NA/NA/NtoliPDII.orPot.taN
A/NA/NA/NA/NtoliPDII.taNot.orP
** Gas conversions are to be done onl
y
b
y
a
q
ualified a
g
enc
y
.

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