RAYSHAPE Edge E1 User manual

Edge E1
User Manual V1.0

Contents
General Information 1
Information 2
Safety Guidelines 3
Product Information 5
Technical Specification 6
Technical Principle 7
Installation and Debugging 8
Installation Requirement 9
Packing List 10
Equipment 11
Installation and Connection 12
Preparation and Setup 13
Interface Introduction 15
Printing 22
Post-Processing 25
Maintenance 29
Troubleshooting 31
Service 33
Warranty 34
Technical Support 35
Contact 36
Warranty Card 37
FCC WARNING 38

1
General Information

2
Information
Instructions
This manual contains the technical information, safety
guidelines, and detailed operation instructions for Edge
E1 DLP 3D printers. Please keep it properly.
Please read this manual carefully before using the
printer. Failure to comply with the safety and operating
instructions required by this manual will result in
consequences that are the sole responsibility of the
user.
All information contained in this manual is up to date
at the time of printing, but may be subject to change
without notice as products are upgraded.
The images used in this manual may differ from your
printer due to differences in specific models and
specifications.
If you have any improvement or modification opinions
on this document and the product, or If there is any error,
please inform us in time. Thank you for your valuable
comments on our products.
©2022 Suzhou Laisai Technology Co., Ltd. All rights
reserved. No part or all of this manual may be
reproduced or copied without written permission.
Instructions of mark
Warning:Could result in serious personal injury or
equipment damage if it was failed to comply with
this requirement.
Attention:Could result in minor personal injury or
equipment damage if it was failed to comply with this
requirement.
Important Information:The normal operation
of the device or the quality of printed models would
be influenced if it was failed to comply with this
requirement .
Protection requirements:Corresponding
precautions should be taken as required.
Hazard indication:Description of specified hazard.
UV

3
UV
Safety Guidelines
Before operating with the printer, please read the following safety guidelines to identify the potential risks which
you may experience during the usage. When using the printer, make sure to comply with the related requirement
defined in the manual already and take appropriate precautions in advance.
Any operation which was failed to fulfill with the requirement defined in the safety guidelines may result in
personal injury or equipment damage, and the corresponding consequences should be taken by the users.
The device shall be operated by professional staff
Keep away from children
Disassembly or modification is strictly prohibited
It is strictly prohibited to disassemble or modify the device without authorization. Do not use
accessories which are not designated by RAYSHAPE officially.
Please keep the device, resin material and other accessories out of the reach of children.
Operators must carefully read and understand the safety guide and operation manual, then
operate with the device correctly as required.
Risk of UV exposure
When the printer and post-curing device are working, please keep protective cover / door
closed normally.
If any operation or maintenance work should be proceeded while the printer is working,
the anti-UV goggles shall be worn accordingly.
The specification of power must meet the operating requirements of the device.
A grounded electrical outlet should be applied.
Replaced with a new one before usage if it was found that the power cable is aging
or damaged.
Risk of electric shock
Both the printer and post-curing device were designed basing on the principle of UV light curing
and there is UV light available inside the device during operation, the risk of UV exposure shall
be avoided accordingly.

4
Safety Guidelines
Risk of mechanical extrusion
The printing platform will move up and down while the printer is working, there is a risk of
mechanical extrusion which was generated by the improper operation.
Wear protective gloves
Good ventilation
Risk of sharp edge cutting
After printing, a shovel blade is used to separate printed models from the printing platform.
There is a risk of getting injured by the sharp edge cutting of the shovel blade.
Risk of flammability of cleaning solvent
The printed parts should be cleaned with cleaning solvent, such as IPA or 95% alcohol.
Wear goggles
Please keep the protective cover/door closed normally when the printer is in service.
It is strictly forbidden to put hands or other parts of the body into the printing area during
the printing.
Cut-resistant gloves should be worn during the operation of separating printed
parts from the platform.
The blade of the shovel should not be orientated to your body during the usage.
Please keep good ventilation and keep away from heat and fire sources when storing or
using cleaning solvent.
Please wear disposable medical gloves when operating the devices to avoid direct
contact with the resin material.
Please wear cut-resistant gloves when separating the printed models from printing
platform with a shovel.
Areas for printer installation and post-processing should be well ventilated.
If any operation or maintenance work is needed to proceed while the printer is working,
anti-UV goggles should be worn accordingly.
Goggles should be worn to avoid the injury caused by the splashing fragment which
was generated by the operation of separating printed parts from the printing platform.
Risk of scalding
The printer was equipped with heater, then be wared to avoid scalding if the heater is turned on.

5
Product Information

6
Technical Specification
Edge E1
Build volume 192 × 120 × 190 mm
Pixel size 50μm
Technology LCD Technology
Dynamic layer
thickness 0.05~0.1mm
Printing speed Up to 40 mm / 1 hour
( Depending on the resin type and slicer settings)
Materials
Available materials
ShapeMaterials Dental Series
Material packaging
1 kg
Hardware
LCD screen 8.9" 4K monochrome screen
Light source 405nm LED
Resolution 3840 × 2400 pixels
Door control Printing will be paused automatically if the cover is opened
(Optional)
Heating module Automatic heating building platform
Air filtration Built-in air filter in building chamber
Touch screen 7'' color touchscreen
Connectivity USB2.0, Wireless network (2.4GHz/5.8GHz), Ethernet
Input 100~240VAC, 50/60Hz
Rated power 320 W
Software
Control system
Self-developed Master.OS
Language Chinese, English
Slicing software ShapeWare
Operating system Windows 7/8/10/11
File format
(input)
.stl, .obj
File format
(Output)
.rs, .shape
Advanced functions Support editing, automatic repair, model cutting, hollowing, perforating, labeling
Wireless printing Deliver printing tasks to specified printer in LAN environment via "One Click" operation
Cluster management Manage the printing tasks of multiple devices in LAN environment
Language
Device dimension
390 × 420 × 535 mm
Net weight 26 kg
Package size 550 × 540 × 900 mm
Package weight 42 kg

7
Technical Principle
Principle of LCD photocuring 3D printing technology
The core mechanism of light curing 3D printing technology is the light-curing chemical reaction that
photosensitive resin will undergo light-curing reaction and instantly change from liquid to solid when it
encounters 405 nm blue light.
RAYSHAPE Edge E1 3D printer uses the mature monochrome LCD technology to make the reaction process
controllable.
Step 1: ShapeWare 3D printing software will process the STL file you need to print into a slicing file.
Step 2: Additive manufacturing: the above figure is the structural schematic diagram of E1 3D printer. The resin
tank contains photosensitive resin. In the first stage of printing, the printing platform that can move up and down
on the Z axis is close to the bottom of the resin tank. The LCD screen projects a slice image of the model to be
printed. The image is imaged at the bottom of the resin tank and bonded to the printing platform. After one layer
is cured, the printing platform in the second stage is lifted up to a certain height, Separate the printed first layer
from the bottom. In this cycle, press it down to a certain distance from the bottom, and then the LCD screen
projection solidifies the next layer until all the slices are printed.
Stage 1: Printing platform descend and LED on Stage 2: Printing platform rise and
separate from the bottomon
Printing platform
Resin tank
LCD screen
LED light source

8
Installation and Debugging

9
Installation and Debugging
Installation requirement
In order to obtain the best printing quality, stability and safety, before the installation and use of the RAYSHAPE
3D printer, please be sure to understand the best service environment of the device, and the requirements are
described as follows:
Electrical requirements
• Rated voltage: 100~240VAC,50/60Hz
(Before using, please conrm the power requirements on the nameplate and use the power that meets the
requirements.)
• Rated power: 320W
• The power plug is a two-pole grounded plug, and the device shall be reliably grounded.
Operating ambient temperature, humidity, ventilation, and light
The best operating ambient temperature of Edge E1 is 25-30℃, the humidity is below 60%, the environment
shall be well ventilated (non-conned space), and the device installation location shall avoid direct sunlight.
No dust pollution
Edge E1 contains precision optical components inside the machine body, so the user should ensure that there is
no dust pollution in the service environment, otherwise it will affect the normal operation of the optical devices.
Level and stable platform, away from re, heat and vibration sources
A level and stable platform is required for Edge E1, away from re, heat and vibration sources.
Keep the cover closed during printing
During the printing process, please try not to open the cover for a long time, so as to avoid the drastic change of
the resin temperature due to the uctuation of the temperature inside the printer case, which affects the stability
of the light curing chemical reaction, causing printing failure or poor printing quality.
Use ocial materials
All ocial RAYSHAPE materials have been extensively tested and optimized for superior performance, and we
can not guarantee that you can get the same or similar printing performance when using non-designated
materials.
Please note that you are responsible for the loss of printing performance or printer damage caused by the use
of non-designated materials.
Ensure the speed and stability of wireless network
If your device is connected to the router via a wireless network, we recommend that you place the wireless
router and your Rayshape 3D printer as close as possible to ensure high signal strength and data transmission
speed. The router should not be blocked by wall
Note:
Connect your printer to the local network with an Ethernet cable to ensure the best data transmission speed and
network connection stability.

10
Packing List
After unpacking, please check the type and quantity of the attached accessories according to packing list above, and in
case of any missing parts, please contact the dealer in time.
The weight of the whole package is about 40 kg, and it needs two people to operate at the same time when handling.
No. List Quantity
1 Edge1 E1 1
2 Tool kits 2
3 Release film 1
4 Resin tank lid 2
5 Power cord 1
6 User manual 1
7 USB drive 1
8 Spare screws 6
No. List Quantity
1 Plastic box 2
2 Plastic nippers 1
3 Scraper 1
4 Shovel blade 1
5 Disposable filter (80 mesh) 10
6 Tweezers 1
7 Spray bottie 1
8 Brush 1
9 Disposable gloves 2
10 Dust-free wipes 8
11 Allen wrench 4
12 Ethernet cable 1
13 Hammer 1
14 Tray 1
The packing box includes: 1 top foam, 1 bottom foam, 4 side protection foam, 1 Platform protection foam and 1 set of car-
ton.Please keep it properly for transportation.
04 0703 0501 06 08
Tool Kits
Tool kits

11
Equipment
No. Item No. Item
01 Cover 07 USB port
02 Printing platform 08 Ethernet interface
03 Resin tank 09 Power switch
04 Touch screen 10 Power interface
05 Air filter 11 Fan port
06 Quick clip 12 Nameplate
04 07
03
05
01
06
10
08
09
12
11
Structure of equipment

12
01
Installation and Connection
Platform
The installation environment shall meet the requirements
of the manual, otherwise it may lead to low printing
success rate and print quality problems.
The computer which was used to prepare the printing task
with ShapeWare and the corresponding printer must be
placed within the same LAN in order to achieve the wireless
delivery of the printing task. Whether the LAN is connected to
the external network does not affect network transmission.
The platform which is used to place the device shall
be more than 50cm in width, more than 65cm in depth,
and there shall be more than 80cm space above. The
load-bearing capacity shall be more than 40kg. The
back of the device should be kept at a distance of
more than 20cm from the wall to make sure that the
cover could be fully opened. The table should be at
and stable, and avoid direct sunlight to the printer.
Connection of cables
(1) Connection of the power cord
Make sure that a grounded power outlet was
applied.
The power interface is located on the rear surface of
the printer. Please connect the printer with the power
outlet by using the power cord which was included in
the accessory kit.
(2) Connection of Ethernet cable
You can choose to use an Ethernet cable or Wi-Fi to
connect your 3D printer with the Ethernet. Please connect
one end of the network cable to the Ethernet port located
on the rear surface of the device and the other end to the
Ethernet port on site.
Initialize platform
Click on " TOOLS"-"Z-AXIS OFFSET "-"MOVE TO TOP".
The printing platform will move up to the initial
position of the z-axis. Remove protection foam from
the resin tank.

13
Preparation and Setup
Please place the resin tank on the clean top surface of a
resin tank lid or a clean A4 paper to avoid the risk of being
contaminated and damaged for the release film.
Remove /Install printing platform
Please hold the printing platform with one hand and
rotate the hand wheel counterclockwise with the
other hand until the blue sign is back to the operator
to make the platform separate from the bayonet, then
take away the platform outward.
Remove resin tank
Release knobs on both sides of the resin tank
outwards.
Please align the printing platform with the cantilever
bayonet and slide inward horizontally to the end when
the platform is installed.
Hold the printing platform with one hand and rotate
the hand wheel clockwise with the other hand until the
blue sign was face to operator.
Remove the resin tank by lifting it with both of your
hands for a certain distance and take it away from the
printing chamber.
It was recommended to tighten the rotation
wheel until the printing platform is not
wobbled any more.

14
Preparation and Setup
Screen preparation
The screen shall be kept clean without damage,
scratches and other abnormalities. The screen is
pasted with protective lm. Please check and clean
it regularly. If needed, please replace with a new
protective lm.
Screen test
Place a piece of A4 paper on the screen, close the
cover, click "Mono Screen Test", the screen will project
a square array, . Check if the projected image is clear
and stable.
If the projected image is flickering, blurred or with other
abnormal conditions, please contact with the after-sales
service.

15
Interface Introduction

16
Interface introduction
①②③
②
③ ④
①
②
③ ④
①
Screen preparation
①Printing
②Tools
③Settings
Start-up of printing
①Printing task information
②Preview of printing part
③Return to former interface
④Start printing
Printing in progress
①Time remaining
②Progress bar
③Pause/Continue
④Terminate
Interface for printing task
①Taskbar:
②Task list
③ Load the le
④Menu
⑤Status bar: -Display of temperature
-Internet connection
-USB drive
-History task
-Network task
-USB drive task
②
④
③
⑤
①

17
Interface introduction
①
②
③
④
⑤
①
Clean the resin tank
Step 1:
Please read the instruction carefully before starting
with the related operation.
Step 2 :
The resin would be cured as soon as the
projection finished.
Click "NEXT", and make sure that the cover
was closed to avoid UV light exposure.
Completion of printing
①Click to return to the main interface
Tools
①Clean resin tank
②Expand base
③Offset Z-axis
④ CONFIG and LOG les
⑤Printing parameters

18
Interface introduction
Shovel the cured layer of resin along the edge of
the resin tank with the triangular scraper until it was
separated at the corner.
Please take the layer of solid resin with your hands
by wearing rubber gloves and discard it properly
afterward. It is not recommended to deal with that by
using the tools such as tweezers since the solid resin
with such thickness was quite brittle.
Step 3:
Clean up the cured resin within the tank.
Step 4:
Double check that whether there is residual fragment
within the resin tank, repeat the procedure above if
there is any.
Please get the resin material filtered before starting with
the printing task if there is lots of cured fragment after a
failed printing.
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