Bego VARSEO S Basic Quick guide

Gerätedokumentation
Miteinander zum Erfolg

86087 DB-en/02
VARSEO S Basic
38200100
VARSEO S Partner
38700100
VARSEO S Basic
VARSEO S Partner
DOC 86087-en / 02
de
en

TRANSLATION OF THE ORIGINAL
OPERATING INSTRUCTIONS
VARSEO S Basic
VARSEO S Partner
en
English
VARSEO S Basic
VARSEO S Partner

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Table of contents
General Information ...............................................3
Warranty and Liability.............................................5
Unpacking / Packing ..............................................6
Safety instructions..................................................7
Device description................................................10
Scope of delivery and accessories.......................12
Varseo S Services................................................13
Technical data ......................................................14
Installation ............................................................14
Basic principles ....................................................15
Initial commissioning ............................................16
Filling the VARSEO S cartridge............................20
Interface to the CAMbridge software....................21
Machine data export.............................................22
The initial print job with a test file .........................23
Operation ‒Device hardware ..............................25
Operation via Web Interface ................................33
Service and Maintenance.....................................36
Troubleshooting ...................................................41
Signs, labels and stickers.....................................43
Disposal ...............................................................44
Declaration of Conformity..........................Appendix
This device documentation is part of the device
and must be enclosed when selling or passing
on the device.
• The device has been designed solely for use in
dental laboratories and comparable institutions
for research, commercial and training purpos-
es. The device must only be operated by dental
professionals; trainees and other persons oper-
ating the device must be supervised.
• The operating instructions must be read and
understood before the device is used. This
applies, in particular, to Safety Instructions.
Damages caused by failure to observe these
operating instructions will invalidate any and all
warranty claims. We will also not accept liability
for any resulting consequential damages.
• Symbols used
This symbol indicates very important
information. Failure to comply with it
may result in personal injury.
Warning of optical radiation
Warning of a risk of crushing
ATTENTION (see safety data sheets)
Hazard symbol Environmental hazard
Use eye protection (protective
glasses against mechanical hazards).
This symbol indicates that safety
gloves have to be worn.
Recommendation: Nitrile gloves
This symbol indicates that protective
clothing must be worn.
Read the operating instructions
carefully.
Protect from direct light / sun light.
Protective ground terminal: Identifi-
cation mark

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General Information
Importance of the operating Instructions
These operating instructions cover all the infor-
mation that is necessary according to the relevant
regulations for the safe operation of the device
described herein.
The operating instructions are a part of the device.
The operating instructions should therefore
• always be kept at hand near the device until the
device is disposed of,
• and should be passed on with the device when
it is sold, transferred or rented/leased out.
Contact the manufacturer if you are unsure about
anything in the operating instructions.
We welcome any suggestions or contributions;
please feel free to contact us. Your effort will help us
make the operating instructions more user-friendly
and respond more effectively to your needs and
requirements.
Target group
This document is directed toward everyone who
works with this device or performs service tasks that
are described in this document.
Contact information
BEGO Bremer Goldschlägerei Wilh. Herbst GmbH & Co. KG
Wilhelm-Herbst-Str. 1
28359 Bremen • Germany
Phone: [phone]
Service-Hotline Phone: [phone]
www.bego.com
Copyright by BEGO Bremer Goldschlägerei Wilh. Herbst GmbH & Co. KG
These operating instructions are protected by copyright. All rights reserved.
No part of this document may be reproduced without the express written permission of BEGO Bremer
Goldschlägerei Wilh. Herbst GmbH & Co. KG!

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Conventions
These operating instructions contain references to
residual hazards, important user tips and handling
instructions that are identified with the following
symbols and words.
DANGER
This reference identifies hazards that
can cause serious bodily injury or
death if the relevant hazard instruc-
tions are not followed or not followed
properly.
WARNING
This reference identifies hazards that
can cause bodily injury or property
damage if the relevant hazard instruc-
tions are not followed or not followed
properly.
CAUTION
This reference identifies only those
hazards that are potential damaging
to property and the environment.
NOTE
This symbol identifies user tips and particularly
useful information. It helps you optimally exploit
all the functions of your machine.
1. Sequential actions are described in sequentially
numbered paragraphs.
→Cross-references are identified with this symbol.

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Warranty and Liability
Our "General terms and conditions of sale and
delivery" apply. These terms and conditions are
available to the operator since the conclusion of the
contract at the latest. Warranty and liability claims
for personal injury and property damage are
excluded if these are attributable to one or more of
the following causes:
• Improper use of the device;
• Improper installation, commissioning, operating
and maintenance of the device;
• Operating the device with safety installa-
tions/safeguards that are defective, improperly
installed or inoperable;
• Failure to observe the notes contained in these
operating instructions regarding the transport,
storage, installation, commissioning, operation,
service and maintenance of this device;
• Unauthorized structural modifications to this
device;
• Inadequate monitoring/inspection of device
parts that are subject to wear;
• Improperly performed repairs;
• Disastrous situations/emergencies caused by
foreign objects or force majeure.
Intended use
This 3-D printer is solely designed for the
manufacture of medical technical objects.
The use of the device for any other purpose such as,
for example, the production of weapons or other
dangerous objects, as well as to produce objects
that are protected by copyright is strictly prohibited.
Any use deviating from the specified use is deemed
improper use and is strictly prohibited.
Prohibited are:
• the use of the device if it is not in perfect condi-
tion or in case of safety-relevant device mal-
functions,
• any operation without protective covers or pro-
tective equipment/safeguards,
• working with the device without wearing protec-
tive clothing,
• unauthorized modification on the machine,
• the assignment of unqualified personnel.
The manufacturer has no knowledge of any
improper use up to this time.
Exclusion of liability in case of modifications
If a modification by the user affects any aspect of the
performance data or intended functioning, as
described in the relevant standards of the 3-D
printer, the person or organization that undertook
the modification is responsible for obtaining a new
classification and new labelling for the 3-D printer.
This person or organization then assumes the
status of "manufacturer".
Exclusion of liability for the CAMbridge dongle
The owner is liable for the loss of the CAMbridge
dongle

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Unpacking / Packing
≥50 kg
REF 20356

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Safety instructions
The 3D print system BEGO VARSEO S is based on
DLP technology (Digital Light Processing); it is
intended solely for dental applications to create
objects from stereo lithography resins, which have
been approved by BEGO. Any other use is
considered to be improper. We shall not be liable for
any damage resulting from improper use.
The safety instructions must be followed in order to
prevent personal injury and damage to the machine.
We shall not be liable for damage due to failure to
comply with the safety instructions.
General safety instructions
Place where effective - The device has been
designed solely for use in dental laboratories and
comparable establishments for research,
commercial and training purposes.
The device may only be installed on a sufficiently
stable surface. The height of the table should not
exceed 720 mm to avoid posture problems.
The device should only be used in dry, dust free
and well ventilated rooms.
Operator and operating personnel - The
device must only be operated by dental profes-
sionals; trainees and other persons operating the
device must be supervised.
Wear the protective clothing prescribed for use in
dental laboratories and observe the rules of
conduct.
The device may only be operated by staff members
who are familiar with and follow the instructions of
this operating manual.
The operating manual must be easily accessible
when the machine is operated. Observe the national
accident prevention regulations in addition to this
operating manual.
Handling the machine - Check if the specifica-
tions on the type plate correspond to the power
supply network before connecting the device.
Consult an electrician in case of uncertainty.
The device is categorised under protection class I
and may only be connected to properly earthed
power sources (earth contact sockets).
Modifications of the machine are not permitted.
Always keep signs and stickers such that they are
easy to read. They must not be removed.
Check the machine and leads for damage regularly.
The machine must not be operated if it has any
defects that may result in risks for the employees or
third persons.
The operation of the device requires a LAN or
WLAN connection, which must be set up
beforehand!
Protect the leads against heat, oil and sharp edges.
The leads must not be used to carry the machine or
to pull out the mains plug.
Repair work - Repairs may be carried out solely
by BEGO customer service personnel or by persons
authorized by the BEGO customer service
department.
Metallic housings must be grounded properly so
as to prevent them from carrying current. Otherwise
they are extremely dangerous because the
housings may be live due to damage to the
machine! Since a check to ensure a de-energized
state is mandatory after every intervention in the
machine (Germany: check in accordance with DIN
VDE 0701-1), only qualified electricians may open
the machine!
Only BEGO replacement and wearing parts may be
used.
Care and maintenance - Switch off the machine
and pull out the mains plug before performing any
care, cleaning or maintenance work.
Only use dry or slightly moist cloths for cleaning. Do
not spray the machine with water or immerse it in
water.
WARNING
Risk of injury!
Observe the safety data for the resin
used!

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Maintenance of safety-relevant components
The unit has been designed for a service life of 10
years from the date of manufacture. No liability is
accepted for damages arising from operation of the
unit after this period.
Safety-relevant components must be checked
regularly and replaced as required. This work must
be carried out solely by BEGO customer service
personnel or by repair centres authorised by the
BEGO customer service department.
Special safety instructions regarding this device
Carcinogenic agents
If resins originate from third-party sources then they
must be free from carcinogenic agents.
We are not liable for any damage or personal
injuries caused by the use of third-party resins.
Requirements for the production of medical devices
Under the Medical Devices Act (MPG) and other
national regulations on the production of custom-
made devices from medical products, laboratory
operators are obliged to maintain a detailed and
continuous documentation of the materials used.
It must be possible to trace the manufacturer form
the Batch Number.
DANGER
Danger due to electric shock
Switch the device off and disconnect it
from the power supply before carrying
out any service or maintenance work!
WARNING
Risk of injury
The resin is light sensitive and can
cause allergic reactions.
• Observe the safety data sheet for
the resin in use
(→http://www.bego.com).
• Observe the operating instructions.
• Wear protective gloves. Recom-
mendation: Nitrile gloves.
• Use protective eyewear (safety
glasses).
• Wear protective clothing.
• Protect from direct light / sun light.
WARNING
Risk of injury
Cables and hoses must be laid in
such a way that they do not pose a
tripping hazard! Use cable ducts,
bridges, etc.
WARNING
Risk of injury
Any resin that has accidentally be
spilled on the floor must be wiped and
cleaned with ethanol and paper
towels to prevent any slip hazard.
NOTE
Important! Never operate the device without
supervision!

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Using the touchscreen
The screen reacts to being touched and is used to
enter commands. Using sharp or pointed objects
such as pens of your finger nail can damage the
screen.
Using resins
The VARSEO S cartridge should only be filled with
resin or cleaned with ethanol under exhaust venti-
lation or in a well ventilated room to be protected
against unpleasant odours and/or rising gases.
Broken glass pane
Cleaning instructions →page 36 - 38.
WARNING
Dangers from the touchscreen
Any liquid that leaks as a result of
damage is toxic and corrosive!
Avoid contact with the skin,
swallowing or breathing in!
Only touch the touchscreen with the
fingertips! Do not use sharp or pointed
objects such as pens or your finger
nail.
WARNING
Risk of injury
• The resin should not enter any bod-
ily orifices such as the eyes and
mouth, as this will cause a poison-
ing hazard.
• Any resin spilt on the floor must be
wiped up using ethanol and paper
towels to avoid slip hazard.
• Observe the safety data sheet for
the resin in use
(→http://www.bego.com).
WARNING
Risk of injury
Broken glass can lead to cutting
injuries.
Be careful with glass panes.
WARNING
Risk of injury
Any resin spilt on the floor must be
wiped up using ethanol and paper
towels to avoid slip hazard.

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Device description
VARSEO S - compact 3D printer with user-friendly operating and control concept
The device allows the printing of a number of dental
3-D objects using proven materials along with state-
of-the-art Stereolithography Technology. This
technology works with the principle of printing the
object layer by layer using liquid resin and UV light.
During the development of the device special dental
technical requirements with regard to accuracy and
practicality were paramount.
1Lever
2Emergency release of the cover using the lug
3Touchscreen
4Front USB socket
5Main switch
6Glass pane in the device
7LAN socket (rear of device)
8VARSEO S cartridge
9USB socket (rear of device)
The unique container concept allows quick change
of the printing material and makes pre-cleaning and
removal of the object from the stamp for the resin
receptor. Additionally the resin remains protected
from damaging light due to the innovative container
concept and therefore any artificial aging is
reduced. The exposure unit is equipped with a
powerful UV-LED. It ensures a rapid print and is
maintenance-free and durable.
Data between the device and the PC is exchanged
conveniently either via the network interface (LAN or
WLAN) or the USB interface. The wide range of
accessories facilitate immediate use. The technical
design and the implementation of the most modern
technology allows the 3-D printer to be used
optimally in the laboratory as a piece of working
equipment.
The BEGO VARSEO S has a user-friendly touch-
screen, which is used to control all operations.
However, the device can also be operated via a web
browser from the workstation PC. If the print job (job
file) is loaded from a USB flash-drive, then this can
be done with the front USB socket. Alternatively, the
job file may also be send to the machine via the local
network. To that end, the device must be connected
to the local network and the device software must be
set up accordingly.
The Varseo S is available in two different editions
(Partner edition / Basic edition); see details on
page 13 "Varseo S Services". In order to activate the
BEGO Varseo S 3D printer, the printer as well as the
material to be used must first be registered under
www.my.BEGO.com (see page 16). After the regis-
tration, you will be able to see and keep track of your
system and your registered products, get access to
software updates and be able to manage optional
materials.

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VARSEO S cartridge
1Star knob
2Lift rod
3Detent pin
4Cover, VARSEO S cartridge
5Bayonet coupling
6VARSEO S cartridge
7Cartridge label
8Base plate with handle
9Stamp with resin receptor
10 O-seal
11 Non-stick film
12 Borosilicate glass plate
13 Protective ring
14 Screws
15 Space for RFID chip
The resin mixture needed for a print job is filled into
the VARSEO S cartridge.
An RFID chip (adhesive label) is affixed to the resin
package; this label must be placed on the desig-
nated space on the VARSEO S cartridge. It serves
to identify the resin; every time a new resin package
is opened.
Pay attention to the proper allocation of the
VARSEO S cartridge A/B: VARSEO S cartridge B
for surgical guide clear, model, temp and VARSEO
S cartridge A for CAD/CAST, tray, surgical guide,
dent, splint.
A sealing ring, a non-stick film, a glass plate and a
protective ring are located in the bottom area. These
can be replaced whenever necessary (→page 36 -
40).
Stamp with resin receptor - The finished object
remains on the stamp after the print job has been
completed. A spatula facilitates an easy and clean
removal of the print job from the stamp.

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Scope of delivery and accessories
Available forms REF
VARSEO S Partner ........................................26460
VARSEO S Basic ...........................................26455
Scope of delivery REF
• Original operating instructions Varseo S.86087
• Wooden spatula, non-sterile ...................19548
• Bubble syringe, sterile.............................19549
• Stainless steel spatula ............................19550
• Card set, blank........................................19551
• Torque screwdriver, 1.5 Nm................... 19556
• Torque bit T20 x 25 mm..........................19557
• O-ring .....................................................19524
• Protective cap for VARSEO S cartridge..19563
• Power cable ............................................12622
• Power cord IEC connector USA..............12554
• Testing gauge, small...............................19409
• Testing gauge, large ...............................19410
• WLAN-USB-Adapter-150Mbit/s ..............20119
• VARSEO S cartridge, complete with
stamp (Varseo S Basic)
• Non-stick film
• Special USB flash drive, calibration file
•Touchpen
Accessories REF
• CAMbridge licence dongle ......................20370
• BEGO Otoflash light curing device .........26465
Cartridge types REF
• VARSEO S cartridge A (for CAD/Cast,
Tray, Surgical Guide, Dent, Splint) .........20008
• VARSEO S cartridge B (for Surgical
Guide clear, Model, Temp) .....................20360
Material packages REF
• Material package VarseoWax CAD/Cast
(VarseoWax CAD/Cast 1 kg + cartridge
incl. stamp + VarseoVest P 6 kg) ........... 41053
• Material package VarseoWax Tray
(VarseoWax Tray 1 kg + cartridge
incl. stamp)............................................. 41054
• Material package VarseoWax Surgical Guide
(VarseoWax Surgical Guide 1 kg
+ cartridge incl. stamp)........................... 41055
• Material package VarseoWax Surgical Guide
clear 1) (VarseoWax Surgical Guide clear
1 kg + cartridge incl. stamp) ................... 41072
• Material package VarseoSmile Splint
(VarseoSmile Splint 1 kg + cartridge
incl.stamp).............................................. 41056
• Material package VarseoWax Model
(VarseoWax Model 1 kg + cartridge
incl. stamp)............................................. 41057
• Material package VarseoSmile Dent opaque
pink2)
(VarseoSmile Dent opaque pink1 kg + cartridge
incl. stamp)............................................. 41058
• Material package VarseoSmile Dent pink 2)
(VarseoSmile Dent pink 1 kg + cartridge
incl. stamp) ............................................ 41068
• Material package VarseoSmile Dent dark pink2)
(VarseoSmile Dent dark pink 1 kg +
cartridge incl. stamp) ............................. 41069
• Material package VarseoSmile Temp A3
(VarseoSmile Temp A3 0.5 kg + cartridge
incl. stamp) ............................................ 41059
• Material package VarseoSmile Temp A21)
(VarseoSmile Temp A2 0.5 kg + cartridge
incl. stamp) ............................................ 41070
• Material package VarseoSmile Temp C21)
(VarseoSmile Temp C2 0.5 kg + cartridge
incl. stamp) ............................................ 41071
1) expected to be available in the third quarter of
2017
2) expected to be available in the fourth quarter of
2017

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Accessories REF
• Varseo accessories set...........................41041
• Varseo atomizer bottle (1x)
• Varseo atomizer (1x)
• Varseo measuring cup (1x)
• Varseo plastic cup (2x)
• Varseo acid forceps (3x)
• Varseo funnel (1x)
• Varseo PVC dental stone cup (1x)
• Varseo brush (1x)
• Hazardous substance label Ethanol de/en
(1x)
• Varseo screen holder (1x)
• Filter for Varseo screen holder (125x)
• Varseo ejector device ............................19056
• Varseo plastic cup ..................................41045
• Varseo acid forceps ................................41046
• Set, Varseo screen holder with filter .......41047
• Filter for Varseo screen holder ...............41048
• Varseo brush ..........................................41049
• Varseo atomizer bottle ........................... 41052
Wear parts REF
• Filter mat ................................................ 19442
• Slide plate .............................................. 19961
• Borosilicate glass ................................... 19510
• Non-stick foils (set - 5 pieces) ................ 19417
• O-Ring.................................................... 19524
• Protection cap for Varseo cartridge........ 19563
• Foil replacement kit Varseo.................... 19778
• Locking pin ............................................. 19516
• Protective ring ........................................ 20357
Additional material and accessories are available
upon request.
Varseo S Services
NOTE
All wear parts listed here will not be replaced free
of charge under the warranty or BEGO
guarantee.
Varseo S services
Partner package Basic package
Activation
(inclusive)
Activation of a material key of your choice and
making the corresponding material package
available
Activation of all offered material keys
MDR 1) ready
(inclusive)
Validated processes from scanning to finish-
ing, including documentation and material-
specific guidelines
Validated process from scanning to finishing,
including documentation and material-specific
guidelines (for materials approved by BEGO
only)
Online access
(inclusive)
To all areas of the BEGO 3D Academy To selected areas of the BEGO 3D Academy
Support
(inclusive)
• Device installation, commissioning and
instruction in your laboratory
• Professional hotline support
• Loan unit in the event of damage/malfunc-
tion within the first 48 hours (as part of the
1 year guarantee)
• Professional hotline support
Services (not
included/subject to
fees)
• Activation of additional material keys • Installation of the device, Commissioning
and instruction in your laboratory
1)Medical Device Regulation

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Technical data
Height max. .................................................748 mm
Width ...........................................................362 mm
Length .........................................................461 mm
Weight .............................................................47 kg
Nominal output............................................. 100 VA
Nominal voltage ................100-240 V AC, 50/60 Hz
Noise emission....................................... < 70 dB(A)
Ambient temperature............. 20 - 30 °C (57 - 86 F)
Max. allowed humidity ...................................... 80%
Elevation............................................. up to 2000 m
Print volume ....................................110 x 64.8 x 85
Resolution ................................................... ±30 µm
Layer .................................................. 50 to 100 µm
Print rate........................................... 20 to 40 mm/h
Installation
Electricity
NOTE
Ensure ample space to the wall so that the lid can
be opened without being obstructed and that
there is sufficient space for ventilation.
DANGER
Danger due to electric shock
Check if the specifications on the type
plate correspond to the power supply
network before connecting the device.
Consult an electrician in case of
uncertainty.
The device is subject to protection
class I and must only be connected to
properly grounded power sources.

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Basic principles
VARSEO S uses a powerful LED light source to
create plastic objects from a liquid resin mixture. To
prevent premature solidifying of the resin mixture it
should only be used in a light protected and
darkened environment. There will still be some non-
solidified resin on the object after the print job has
been completed. Any further solidifying of the resin
reduces the accuracy of the manufactured object.
The construction of the object takes place with
individual layers which bond to each other. Every
new layer solidifies on the non-stick film, which is
located on the bottom of the cartridge. Any damage
to the non-stick film can lead to flaws in the solidified
layer and therefore cause flaws in the object.
When the VARSEO S is delivered, it is set-up so that
the stamp dispensing the resin is parallel to the non-
stick film. Should they not be parallel, the print job
may become detached from the stamp, the layers
may only bond poorly and the lift rod may twist
inside the cap.
NOTE
Important! Protect any non-solidified (liquid)
resin mixture from direct or strong light in the
area!
NOTE
Important! Check the non-stick film for signs of
damage prior to starting the print job and replace
it, if necessary (→page 40).
NOTE
Important! Please contact the BEGO customer
service department for proper realignment.

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Initial commissioning
Activating the VARSEO S at myBEGO
The activation of your BEGO Varseo S 3D printer
requires prior registration.
Using your chosen access data, you can login to
www.my.BEGO.com at any time and profit from
many advantages:
• You will be the first to receive news and infor-
mation. We will inform you about new products,
tips and tricks for your BEGO Varseo 3D print
system, scheduled webinars and much more.
• Support section: profit from the FAQ, guidelines
and video tutorials to make optimum use of
your BEGO Varseo 3D print system.
• After registration, we will send you an e-mail to
the specified e-mail address, which will contain
the user information that you have chosen.
Please note that the VARSEO S printer must be
online and registered on www.my.BEGO.com
in order to execute print jobs!
1. Open the "BEGO Varseo Activation.exe" file in
the "Profile" folder on the supplied USB flash
drive.
2. Enter all required data and confirm the entries
to activate your printer with myBEGO.
3. The activation will take place automatically.
NOTE
Please install the CAMbridge software, which is
contained on the supplied USB flash drive, on
your computer to use the printer. The licence
dongle of the software is not included in the
scope of delivery.