Raytec SPARTAN MP Series User manual

SPARTAN
Mid Power Luminaire Range -
Installation Guide
SPX/SPZ
Zone 1 and 21 Variant CML21ATEX3317 & IEC Ex CML21.0037 or CML21UKEX3319
Zone 2 and 22 Variant CML21ATEX3320 & IEC Ex CML21.0038 or CML21UKEX3321
This installation guide provides instructions for installing the SPARTAN MP Highbay/
Floodlight series of explosion protected oodlights.
Overview
1Safety Instructions
2Installation
3Maintenance
4 Technical Specication
5Trouble Shooting
The SPARTAN MP series of explosion protected oodlights/highbay are specialist devices,
certied for use in specic operating environments.
The units must be installed in accordance with these instructions, must be correctly certied
for the specic operating environment and must be installed by suitably qualied personnel.
If you have any queries about the installation or the certication of the unit – please contact
Raytec for immediate assistance and advice.
Important information
1250-D-00005 Rev 1

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1. Safety instructions
1. Read this leaet carefully before commencing to install the SPARTAN unit and retain it
for future use. Installation can only be carried out by suitably qualied personnel.
2. Check the certication and “T” rating to ensure that the mains supply and the ambient
temperature present is suitable for the unit being installed.
3. If the SPARTAN unit is to be installed in areas of high vibration, please consult with Raytec.
4. Externally the SPARTAN unit housing is constructed from marine grade aluminium, and
toughened glass, stainless steel brackets/fasteners and silicone gaskets, internally there
are many non metallic components. The end user must ensure that these materials are
suitable for the environment the SPARTAN unit will be installed in; Zone 1 and Zone 2
Hazardous areas.
5. Check certication nameplate on front of oodlight to ascertain type of threaded cable
entry on the luminaire. Select suitably certied ATEX/IEC Ex /UKEX cable glands and
stopper plugs, these must be parallel thread, have a minium of 5 full thread engagement
and be of a medium/ne tolerance to ISO965-1 and ISO965-3. The cable entry devices
selected must maintain the IP rating of the luminaire.
6. The incoming mains cable should not exceed a temperature rise of 27°C above the
ambient conditions; select suitable cable.
7. When the unit is installed correctly and in accordance with these installation instructions
it will not harm humans or animals.
Eye Safety :
Caution – EN62471 Risk Group 2 Classication - The luminaire should be positioned so that
prolonged staring into the luminaire at a distance closer than 0.230m is not expected
!
Install in a well
ventilated area
Isolate mains before
removing cover

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2. Installation
Mounting SPARTAN Unit
1. To meet the requirements of certication a MINIMUM of 2 xing points must be used,
the xing points must be suitable for the conditions of use.
2. The line diagrams below are for guidance only – units may be mounted in any orientation
Mounting MP SPARTAN Unit – Floodlight Application
55
39
28
13
361
386
350
30
120
30
13
109
64
13
609
446
109
94
55
39
28
13
361
386
350
30
120
30
13
109
64
13
609
446
109
94
55
39
28
13
361
386
350
30
120
30
13
109
64
13
609
446
109
94
20°
120°
NOTE BRACKET
ORIENTATION
20°
120°

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Mounting SPARTAN Unit – Highbay Application
55
39
28
13
361
386
350
30
120
30
13
109
64
13
609
446
109
94

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Typical wiring diagram
3. Attach mounting brackets as required with M6 screws/washers provided. Tighten
to 10Nm. (see Bracket Orientation Diagram)
4. Open terminal block enclosure.
5. Installer should earth the unit separately – an internal and external earth point are
provided as standard.
6. Connect wires to mains supply.
7. If the unit is to be opened for any reason, disconnect mains.
8. All SPARTAN oodlights/highbay have terminal blocks suitable for looping 4mm2
cable, only one cable should be connected to each terminal block connection –
when incoming cables are installed a creepage and clearance of 5mm and 4mm
respectively.
9. Ensure no cables are trapped and gasket is seated correctly and replace terminal
cover, tighten to 4Nm
10. If carrying out Insulation Resistance tests the normal method of insulation testing
is to connect Live and Neutral together and test between this point and Earth to
prevent the risk of damage to the electronic control gear.
Wire the Mains cable into the terminal block. Provision has been made for this and identied
as the E (Earth), L1 (Switched Live), L2 (permanent live) and N (Neutral) terminals. There are
two pairs of contacts for each of these to facilitate a mains cable that can be looped in and
out of the unit. The L2 terminals on a standard unit are not electrically connected but allows
them to be used on the same circuits as emergency units.
LIGHT ENGINE
LID
N E L1 L2
PSU / TERMINAL BOX
J1 +ve
J2 -ve
RETENTION CORD
RED +ve BLACK -ve
MAINS INPUT
110-277V AC
WIRING Z1 & Z2
BROWN
GREEN
BLUE

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3. Maintenance
4. Troubleshooting
1. It is essential that all SPARTAN units are maintained in accordance with the
requirements of the EN60079-17 standard: (Electrical apparatus for explosive gas
atmospheres – other than mines).
2. IMPORTANT. No modications are permitted to the unit, all spare parts must be
purchased from the manufacturer, unauthorized modications or spare parts will
invalidate certication and make the equipment dangerous.
3. Isolate the SPARTAN unit from the mains supply and allow to cool before carrying out
any maintenance work.
4. The unit has one power supply; in the event that a power supply needs to be replaced
remove the terminal enclosure cover to get access to the power supply. Remove the
power supply from the mains terminals then remove LED wires (white and white with
red mark.
5. Disposal of packaging, SPARTAN units and old LED assemblies/power supplies
should be carried out in accordance with national regulations.
1. Ensure the two LED boards are correctly wired to terminal block. White/Red to White/
Red : White to White – paired cables.
2. Ensure Mains input is correctly connected.
3. Ensure Mains Input is turned on at the source.
PROTECTION/CERTIFICATION
PROTECTION/CERTIFICATION – ZONE 1/21 VARIANTS
CML21ATEX3317 or IEC Ex CML21.0037 or CML21UKEX3319
II 2 GD Ex eb mb IIC T4 Gb
Ex tb IIIC T90°C Db
Ta -40°C to +60°C
IP66/IP67 110-277V AC
PROTECTION/CERTIFICATION – ZONE 2/22 VARIANTS
CML21ATEX3320 or IEC Ex CML21.0038 or CML21UKEX3321
II 3 GD Ex ec mc IIC T4 Gc
Ex tc IIIC T90°C Dc
Ta -40°C to +60°C
IP66/IP67 110-277V AC

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4. Technical Specication
60W version 120W version
Input Voltage 110-277V AC
Input Current (230Vac, full load) 0.26A 0.52A
Consumption 60W 120W
Power Factor (230Vac, full load) >0.97
Mains Frequency 50/60Hz
Inrush Current (Ipeak @50%) 53A, ∆t < 300µs
Total Harmonic Distortion (230Vac, full load) ≤10%
IP Rating IP66/67
Weight (std) 13.2Kg 13.2Kg
Dimensions See previous pages for line diagrams
ATEX and IECEx and UKEX Rating See page 6
MCB
Type Rating SPZ/SPX-MP15K
(120W Version)
B10A 4
B16A 10
B20A 12
B25A 15
C10A 8
C16A 16
C20A 20
C25A 26
Inrush Current Typical Curve
Twidth
Ipeak

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Declaration Of Conformity
With The Atex Directive 2014/34/EU
& UK Directive SI 2016 No. 1107 (as amended)
Raytec Ltd. declares under our sole responsibility that the product(s) listed below
conform with the relevant provisions of directive 2014/34/EU of 20th April 2016 and
UK Directive SI 2016 No. 1107 (as amended)
Manufacturer Raytec Ltd
Unit 15, Wansbeck Business Park
Rotary Parkway
Ashington
Northumberland
NE63 8QW
United Kingdom
Description
of Equipment
Spartan range of Mid Power Floodlights
Certication
Body
CML
New Port Road
Ellesmere Port
CH65 4LZ
Certicate
numbers
CML21ATEX3317 or IEC Ex CML21.0037 or CML21UKEX3319
CML21ATEX3320 or IEC Ex CML21.0038 or CML21UKEX3321
ATEX Quality Assurance Notication CSA BV (2813)
UKCA Quality Assurance Notication CSA UK (0518)
Equipment
Marking
II 2 GD Ex eb mb IIC T4 Gb
Ta -40°C to +60°C
Ex tb IIIC T90°C Db
Ta -40°C to +60°C
IP66/IP67 110-277V AC
II 3 GD Ex ec mc IIC T4 Gc
Ta -40°C to +60°C
Ex tc IIIC T90°C Dc
Ta -40°C to +60°C
IP66/IP67 110-277V AC

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Compliance with the Essential Health and Safety Requirements has been assessed by
reference to the following harmonised/designated standards -
EN 60079-0 : 2018 EN60079-7 : 2015 + A1 2018
EN 60079-18 : 2015 + A1 2017 EN60079-31 : 2014
And also 2014/35/EU - Low Voltage Directive, 2014/30/EU - EMC Directive
Signed
Name Barry Thompson
Position Director
Dated
Serial number

Tel: [phone]
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Raytec Ltd.
Unit 15 Wansbeck Business Park, Rotary Parkway
Ashington, Northumberland, NE63 8QW, United Kingdom
Tel: [phone]
[email protected]
Raytec Systems Inc.
800-300 Terry Fox Drive, Ottawa, Ontario
2K 0E3, Canada
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