Raytec SPARTAN SPX-HP15K User manual

SPARTAN
High Power Luminaire Range -
Installation Guide
SPX/SPZ
Zone 1 and 21 Variant CML 17ATEX1148 & IEC Ex CML17.0074
Zone 2 and 22 Variant CML 17ATEX4149 & IEC Ex CML17.0074
Zone 21 Dust only Variant CML 18ATEX3161 & IEC Ex CML18.0087
This installation guide provides instructions for installing the SPARTAN HP Highbay/ Flood-
light series of explosion protected oodlights.
Overview
1Safety Instructions
2Installation
3Maintenance
4 Technical Specication
5Trouble Shooting
The SPARTAN HP series of explosion protected oodlights/highbay are specialist devices,
certied for use in specic operating environments.
The units must be installed in accordance with these instructions, must be correctly certied
for the specic operating environment and must be installed by suitably qualied personnel.
If you have any queries about the installation or the certication of the unit – please contact
Raytec for immediate assistance and advice.
Important information
1050-M-00052 Rev B

2
www.raytecled.com UK / Europe Tel: [phone]
Americas Tel: [phone]
1. Safety instructions
1. Read this leaet carefully before commencing to install the SPARTAN unit and retain it
for future use. Installation can only be carried out by suitably qualied personnel.
2. Check the certication to ensure that the Zone, mains supply, ambient temperature
present and ‘T’ rating are suitable for the environment the unit is being installed in.
3. If the SPARTAN unit is to be installed in areas of high vibration, please consult with Raytec.
4. The SPARTAN unit housing is constructed from marine grade aluminium and toughened
glass, gaskets are silicone sponge, black encapsulant and o rings are silicone rubber,
inner domes on LEDs are polycarbonate. The end user must ensure that these materials
are suitable for the environment the SPARTAN unit will be installed in; Zone 1 and Zone 2
Hazardous areas.
5. Check certication nameplate on side of oodlight/highbay to ascertain type of threaded
cable entry on the luminaire. Select suitably certied ATEX/IEC Ex cable glands and
stopper plugs, these must be parallel thread, have a minimum of 5 full thread engagement
and be of a medium/ne tolerance to ISO965-1 and ISO965-3. The cable entry devices
selected must maintain the IP rating of the luminaire
6. The incoming mains cable should not exceed a temperature rise of 20°C above the
ambient conditions; select suitable cable.
7. To ensure the safety of the equipment, ensure that the ‘amepath’ on Zone 1 variants
are free from any corrosion. No repairs are possible to ameproof joints – if in doubt
please consult the manufacturer.
8. External fasteners must have a yield strength of at least 600N/mm2
9. On Zone 1 variants the LED assembly contains no user serviceable parts, the luminaire
must not be operated without all the individual LED polycarbonate covers in position, the
IP66 rating must be maintained.
!
Install in a well
ventilated area
Do not continually
stare at lamp
Isolate mains before
removing cover
1.5m

3
www.raytecled.comUK / Europe Tel: [phone]
Americas Tel: [phone]
2. Installation
Mounting SPARTAN Unit
1. To meet the requirements of certication a MINIMUM of 2 xing points must be used,
the xing points must be suitable for the conditions of use.
2. The line diagrams below are for guidance only – units may be mounted in any orientation
Mounting HP SPARTAN Unit – Floodlight Application

4
www.raytecled.com UK / Europe Tel: [phone]
Americas Tel: [phone]
Mounting SPARTAN Unit – Highbay Application
422 (16.6")
353 (13.9")
536 (21.1")
457 (18")
13
(0.51")
33 (1.3")
172 (6.8")

5
www.raytecled.comUK / Europe Tel: [phone]
Americas Tel: [phone]
Typical wiring diagram
3. Installer should earth the unit separately – an internal and external earth point are
provided as standard
4. Connect wires to mains supply.
5. If the unit is opened for any reason, disconnect mains
6. All SPARTAN oodlights have terminal blocks suitable for looping 4mm2 cable,
only one cable should be connected to each terminal block connection
7. To use DALI/Dimming interface, connect the DALI terminals on the terminal block
Wire the Mains cable into the terminal block. Provision has been made for this and identied
as the E (Earth), L (Live), Ls (Live switched) and N (Neutral) terminals. There are two pairs
of contacts for each of these to facilitate a mains cable that can be looped in and out of the
unit. The Ls terminals on a standard unit are not electrically connected but allows them to
be used on the same circuits as emergency bulkheads.
E: Earth
N: Neutral
L1: Live

6
www.raytecled.com UK / Europe Tel: [phone]
Americas Tel: [phone]
3. Maintenance
1. It is essential that all SPARTAN units are maintained in accordance with the
requirements of the EN60079-17 standard: (Electrical apparatus for explosive gas
atmospheres – other than mines).
2. IMPORTANT. No modications are permitted to the unit, all spare parts must be
purchased from the manufacturer, unauthorized modications or spare parts will
invalidate certication and make the equipment dangerous.
3. Isolate the SPARTAN Bulkhead from the mains supply and allow to cool before
carrying out any maintenance work.
4. The unit has 2 independent power supplies; in the event that a power supply needs to
be replaced remove the ameproof cover to get access to the power supply. Remove
the power supply from the mains terminals then remove LED red and black wires.
5. Disposal of packaging, SPARTAN units and old LED assemblies/power supplies
should be carried out in accordance with national regulations.
PROTECTION/CERTIFICATION
PROTECTION/ CERTIFICATION ZONE - 1/21 VARIANTS
CML17ATEX1148 or IEC Ex CML17.0074
ll2 GD Ex db eb mb op is llB T4 Gb
Gb -50°C to +50°C
Ex tb op is lllC T104C Db
Db -50°C to +50°C
IP66 150-264V AC/DC or 110-254V AC/DC
PROTECTION/ CERTIFICATION – ZONE 2/22 VARIANTS
CML17ATEX4149 or IEC Ex CML17.0074
II 3 GD Ex nR ec mc op is llC T4Gc
Gc -50°C to +50°C
Ex tb op is lllC T104C Dc
Dc -50°C to +50°C
IP66 150-264V AC/DC or 110-254V AC/DC
PROTECTION/CERTIFICATION – ZONE 21 DUST ONLY VARIANTS
CML18ATEX3161 or IEC Ex CML 19.0087
Ex tb op is lllC T104C Db
Db -50°C to +50°C
IP66 150-264V AC/DC or 110-254V AC/DC

7
www.raytecled.comUK / Europe Tel: [phone]
Americas Tel: [phone]
4. Technical Specication
150W version 300W version
Input Voltage 1 5 0 - 2 6 4 V A C / D C o r 1 1 0 - 2 6 4 V A C / D C
see certication nameplate on product
Input Current (230Vac, full load) 0.7A 1.4A
Consumption 150W 300W
Power Factor (230Vac, full load) >0.97
Mains Frequency 50/60Hz
Inrush Current (Ipeak @50%) 53A, ∆t < 300µs 60A, ∆t < 300µs
Total Harmonic Distortion (230Vac, full load) ≤3%
IP Rating IP66
Weight (std) 22Kg 23Kg
Dimensions See previous pages for line diagrams
ATEX and IECEx Rating See below
Twidth
Inrush Current Typical Curve
Ipeak

8
www.raytecled.com UK / Europe Tel: [phone]
Americas Tel: [phone]
Max number of ttings allowed per MCB
MCB Type Rating SPZ/SPX-HP10K
(120W Version)
SPZ/SPX-HP15K
(180W Version)
SPZ/SPX-HP20K
(240W Version)
SPZ/SPX-HP25K
(300W Version)
B10A 4 3 2 1
B16A 10 64 3
B20A 12 7 5 4
B25A 15 10 7 6
C 10A 8 5 4 3
C 16A 16 865
C 20A 20 10 8 6
C 25A 26 16 13 9

9
www.raytecled.comUK / Europe Tel: [phone]
Americas Tel: [phone]
4.1 DALI Wiring Instructions
Cross section in mm2
Maximum cable length L in m
25°C 50°C 75°C
0.14 31 28 26
0.50 112 102 93
0.75 168 153 140
1.00 224 204 187
1.50 300 300 281
2.00 300 300 300
2.50 300 300 300
5. Troubleshooting
1. Ensure the two LED boards are correctly wired to terminal block. Red to Red : Black to
Black – paired cables
2. Ensure Mains input is correctly connected.
3. Ensure Mains Input is turned on at the source.
4. If LED panel fails to light is it possible to identify if problem is with LED panel or power
supply by swapping LED cables to opposite power supply to help identify problem.

10
www.raytecled.com UK / Europe Tel: [phone]
Americas Tel: [phone]
Declaration Of Conformity
With The Atex Directive 2014/34/EU
Raytec Ltd. declares under our sole responsibility that the product(s) listed below
conform with the relevant provisions of directive 2014/34/EU of 20th April 2016
Manufacturer Raytec Ltd
Unit 15, Wansbeck Business Park
Rotary Parkway
Ashington
Northumberland
NE63 8QW
United Kingdom
Description
of Equipment
Spartan range of High Power Floodlights
Notied Bodies Sira Certication Services (0518)
Unit 6
Hawarden Industrial Park
Hawarden
Deeside
CH5 3US
Certicate
numbers
CML17ATEX1148, CML17ATEX4149, IEC Ex
CML 17.0074, CML18ATEX316 and, IEC Ex CML 18.0087
Quality Assurance Notication Sira (0518)
Equipment
Marking
ll2 GD Ex db eb mb op is llB T4 Gb
Gb -50C to +50C
Ex tb op is lllC T104C Db
Db -50C to +50C
IP66 150-264V AC/DC or 110-254V AC/DC
ll 3 GD Ex nR ec mc op is llC T4Gc
Gc -50 to +50C
Ex tb op is lllC T104C Dc
Dc -50C to +50C
IP66 150-264V AC/DC or 110-254V AC/DC
Ex tb op is lllC T104C Db
Db -50C to +50C
IP66 150-264V AC/DC or 110-254V AC/DC

11
www.raytecled.comUK / Europe Tel: [phone]
Americas Tel: [phone]
Compliance with the Essential Health and Safety Requirements has been assessed by
reference to the following standards -
IEC 60079-0 : 2012 IEC 60079-7 : 2015 IEC 60079-1 : 2014
IEC 60079-18 : 2015 IEC 60079-25 : 2015 IEC 60079-31 : 2014
IEC 60079-15 : 2010
And also 2014/30/EU - EMC Directive.
Signed
Name Barry Thompson
Position Director of Hazardous Area Division
Dated
Serial number

UK / Europe
T: [phone]
[email protected]
Americas
T: [phone]
[email protected]
www.raytecled.com