Rayzist 2034 User manual

Table of Contents
Section 1 - Safety Information
Section 2 - Setup Guide
Section 3 - Operation Manual
Section 4 - Maintenance Manual

Reference Drawing
Air Pressure Regulator Knob
Air Flow Valve
Abrasive Flow Valve
Air Inlet Valve
Foot Switch Valve
Footpedal
Water Seperator
Blast Nozzle
Air Inlet Valve Quick Disconnect
Pressure Pot Closure Lever
Blast Hose
Union Nut
Air Pressure Regulator Gauge

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2034 - 1 - Safety v4.05
SAFETY INFORMATION
DO NOT attempt to operate this equipment until you have read and understand the
potential hazards associated with operating this equipment and are able to follow all
Potential hazardous situations are identified whenever you see the following alert:
safety and operating procedures found in this manual.
! WARNING
1.0 SUMMARY OF POTENTIAL
nual to understand all of the potential
e silica
sand may
tal lung disease.
kor
ed
use extension cords to
doing repairs,
placing lamps.
ne ha
e
ts
R
on
r 18 mil rubber or latex gloves such
sive media and dusts may cause irritation
air
, air will run
isease. We recommend
HAZARDS
This is a summary of primary hazards, read the
entire ma
hazards.
This equipment is designed for etching glass with
aluminum oxide abrasive media. NEVER us
sand or abrasive containing silica with this
equipment. Breathing dust from silica
combu
cause silicosis, a fa
1.1 Electrical
1.1.1 Injury or death caused by electrical shoc
fires caused by electrical shorts can occur if
electrical outlets are not properly grounded and do
not have the proper circuit breaker protection of 15
amps. Make sure the electrical outlet is ground
and is connected to a properly working 15 amp
circuit breaker. DO NOT
connect this equipment.
1.1.2 Always unplug power when
maintenance or re
1.2 Lighting
1.2.1 The Lighting fixtures inside the cabinet will
get very HOT, especially the glass lens. Touching
these fixtures while or shortly after, the machi
been running may cause severe burns. When s th
replacing bulbs do not exceed 100 watt bulbs.
1.2.2 The Lighting fixtures inside the cabinet hav
seals to help keep dust out but are not explosion
proof. Do not blast materials that may produce
stible dusts. Never use flammable solven
inside the cabinet.
1.3 Dusts
1.3.1 Prolonged breathing of dusts produced by
blasting media and materials removed by blasting
may result in serious respiratory injury or death.
Health risks may vary with type of abrasive media
and materials that are removed by blasting. NEVE
use this equipment to blast materials that may
produce toxic dusts such as lead. ALWAYS wear
NIOSH approved respirators for ANY activity
where you may be in contact with airborne dusts.
1.3.2 Abrasive media and dusts may cause irritati
to the skin. Wea
as the ones provided with the cabinet when blasting
and whenever the abrasive may come in contact
with your skin.
1.3.3 Abra
to your eyes. Protective eye goggles should be worn
whenever handling the abrasive or cleaning the
cabinet.
1.3.4 ALWAYS shut off main air supply "lever C"
at the end of each day. If the valve is left on and the
air compressor supply shuts off at night the pot will
depressurize and automatically open. When the
compressor comes back on the next day
rough the pot and abrasive and dust will blow out
through the arm holes of the cabinet creating a
hazardous condition of dust in the air.
1.4 Abrasive Blasting Medias – NEVER use
silica sand or abrasive containing silica with this
equipment. Breathing dust from silica sand may
cause silicosis, a fatal lung d

and
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2034 - 1 - Safety v4.05
in
hen
e inspected periodically.
g
or to the
system. SET incoming air pressure from air
compressor between 80psi to 90psi. Set blasting
pressure regulator on the pot to desired blasting
pressure, normally between 25 psi - 35 psi.
supply with your cabinet, 150 grit Brown
Aluminum Oxide, MSDS information is provided
your information package.
1.5 Dust Collector - The dust filter bags
inside the dust collector will require replacing w
they become worn or damaged. Accumulation of
dust inside the dust collector compartment is
evidence of bag damage. The dust collector
compartment should b
Dust escaping bags will exit exhaust blower
creating a possible respiratory hazard. Never Wash
bags to reuse always replace with new bags.
1.6 Pressure Pot
1.6.1 Failure to follow the procedures in this manual
could result in serious injury or death from the
sudden release of compressed air. NEVER attempt
to open the pressure pot closure mechanism usin
the Pressure Pot Closure Lever (L). This could
cause a sudden UNSAFE release of compressed air.
The pressure pot opens automatically when the pot
is depressurized. Never do maintenance on any
component of the pressure pot while the pot is
pressurized. Never apply more than 100psi of
incoming air pressure from the air compress

10/4/2010 (9:18 AM)
2034 - 2 - Setup v4.05
SAFETY INFORMATION
DO NOT attempt to operate this equipment until you have read and understand the
potential hazards associated with operating this equipment and are able to follow all
safety and operating procedures found in the Safety Manual and the Operation Manual.
Potential hazardous situations are identified whenever you see the following alert:
! WARNING
2.0 SET-UP INSTRUCTION
2.1 Requirements for Set-up
2.1.1 Tools Needed:
• 3/4"open end wrench or crescent wrench.
• Box knife
2.1.2 Electrical Requirements: (Grounded) 110-
120 Volt 60 Hz 15 AMP circuit breaker
2.1.3 Compressed Air Requirements:
Minimum Required CFM (Cubic Feet per Minute)
6.0 – 8.0 at 90 psi.
Average blasting pressure @ 35psi = 5.46 CFM
2.2 Delivery & Unpacking Instructions
! WARNING
This equipment can weigh in excess of 400 lbs.
To avoid injury, use proper lifting and moving
equipment.
2.2.1 This equipment is shipped on a pallet and
should be removed from the truck with a forklift or
with the use of a lift gate.
2.2.2 Before removing the equipment from the
shipping pallet remove the outer packing.
2.2.3 Remove all the contents inside the cabinet.
2.3 Cabinet Inspection
2.3.1 Before removing the equipment from the
shipping pallet inspect the cabinet for the following:
1. External damage to the motor, viewing
glass, power connections, handles, and the
pressure pot.
2. Check lighting fixtures inside the cabinet to
make sure they are tight and have not
vibrated loose in shipping.
! NOTICE
If there are any external or internal damages to the
equipment it must be noted on the carrier’s bill of
lading. Contact Rayzist customer service at 1-800-
729-9478 immediately to process a damage claim.
Keep the packaging intact. Take photos of damage.
Receiver accepts all responsibility once the bill of
lading is signed.
2.4 Parts Inventory

Make sure you have received all the following items
with your cabinet.
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□Mask Making Kit (if purchased with the
cabinet).
□50 lb 150 grit Aluminum Oxide
□HD Blast Hose (K) with 3/32” Nozzle and
holder.
□Abrasive Recovery Bucket (2 gallon plastic
bucket)
□Foot Pedal Assembly (F) with hoses.
□Dust Mask
□Blasting Gloves (18 mil)
□Safety Goggles
□Safety Manual
□Setup Manual
□Operation Manual
□Maintenance Manual
2.5 Removal from Pallet.
! WARNING
Removal of the cabinet from the pallet requires
at least two people.
2.5.1 The cabinet is bolted to the 4x4 blocks
mounted on the pallet. Locate the bolts and remove
with ¾ inch opened end or socket wrench.
2.5.1.1 With two people slide the cabinet off from
one side so two of the casters will touch the
ground at the same time.
2.5.1.2 Once the first two casters are touching the
ground carefully slide the remaining part of the
pallet out from under the cabinet.
2.6 Footswitch Valve and Blast Hose
Setup
2.6.1 Locate the Foot Switch Valve (E) and blast
hose (K) assembly in box at bottom of cabinet.
2.6.2 On some shipments it is required to attach pipe
union nut (J) to fitting at the bottom of the pressure
pot. Use wrench to tighten.
2.7 Foot Petal Connection
The foot petal (F) has a short hose and a long hose
with quick disconnect fittings. Connect the short
hose to quick disconnect fitting on footswitch valve
(E). Connect the long hose to the quick disconnect
fitting located between water separator (G) and the
air inlet valve (C).
2.8 Dust Bag Installation

2.8.1 Remove (by pulling) rubber plug from bottom
hole. (The rubber plug must be used if no bag is
installed).
2.8.2 Remove metal ring clamp.
2.8.3 Install bag over disk with several inches of bag
above the disk.
2.8.4 Attach ring clamp over bag and disk and lock
clamp. A good portion of the bag should be laying
on the floor.
2.8.5 When cabinet power is turned on the bag
should collapse, indicating that it is sealing the dust
collector. If the bag does not collapse then the bag
must be replaced.
4”
Bag should
rest on the
floor.
2.9 Electrical Connection
2.9.1 Plug cabinet into a grounded 110-120 volt
electrical outlet with 15-amp circuit breaker.
2.9.2 .Turn on power-switch to test proper function
of motor and lights
2.9.3 Check plastic dust bag and make sure it is
collapsing when the dust collector is on.
2.10 Exhaust Connection
2.10.1 The exhaust blower is fitted with a sheet
metal elbow for the purpose of directing the exhaust
in an upward direction. Installation of an exhaust
vent is optional for the purpose of reducing noise or
exhausting dusts resulting from damaged or worn
dust bags. Installation of exhaust vent should be
done by a licensed contractor to make sure there is
no restriction of airflow that would affect the proper
function of the dust collector. Exhausting through a
long vent pipe may require an additional exhaust
fan installed at the point the vent exits the building.
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