Razorweld 8000X User manual

AUTO-DARKENING HELMET OPERATION
MANUAL
Model: 8OOOX
RAZORWELD
P
PLEASE READ AND UNDERSTAND THIS MANUAL
BEFORE USING YOUR QUALITY WELDING HELMET

INTRODUCTION
The auto-darkening helmet with improved High Definition Filter Optics, delivers a new
generation of face and eye protection. Advanced integrated technology, such as LCD,
optoelectronics detection, solar power, and microelectronics are coordinated to produce
one of the safest, fastest and most reliable auto-darkening helmets available.
The auto-darkening helmet not only can efficiently protect operator’s eyes and face from
sparks, spatter, and harmful radiation under normal welding conditions, but also can make
both hands free and strike arc accurately resulting in increased efficiency and improved quality
welds. It may be widely used for various welding, cutting, spraying and arc gouging, etc.
WARNINGS
This auto-darkening helmet is not suitable for "overhead" welding, laser welding/cutting,
or oxyacetylene welding/cutting applications.
This helmet will not protect against explosive devices or corrosive liquids. Machine guards
or eye splash protection must be used when these hazards are present.
Impact resistant, primary eye protection, spectacles or goggles that meet current ANSI
specifications must be worn at all times when using this welding helmet.
Avoid work positions that could expose unprotected areas of the body to spark, spatter,
direct and/or reflected radiation. Use adequate protection if exposure cannot be avoided.
Do not make any modifications to either the ADF cartridge or helmet, other than those
specified in this manual.
Do not use any replacement parts other than those specified in this manual. Unauthorized
modifications and replacement parts will void the warranty and expose the user to the risk
of personal injury.
Do not immerse this helmet in water because this model is not waterproof.
Do not use any solvents on any ADF or helmet components.
The recommended operating temperature range for this ADF cartridge is -10°C~65°C
(14°F~149°F). Do not use this device beyond these temperature limits.
Failure to follow these warnings and/or failure to follow all of the operating instructions could
result in severe personal injury.
SPECIFICATIONS
1.ADF cartridge size 114 x 133 x 9.5 mm (4.5" x 5.25" )
2. LCD viewing area 102.5 x 102.5 mm (4.04" x 4.04")
3. Light state shade DIN 3
4. Shade range Auto
Mode:3/7<13M
Manual Mode:3/5-13
5.Shade deviation of Auto Shade ±2.0
6. UV/IR Protection Up to DIN 15 at all times
7. Switching time (light to dark) 0.04ms (ANSI)
8. Delay time (dark to light) Adjustable (level 1-level 5 for 0.1-0.9s)

9. Sensitivity control Adjustable (level 1-level 5 for low-high)
10. Lock shade Yes
11. Auto shade Yes
12. Arc sensors 4
13. Ambient light sensor 1
14. Grind function Yes
15. Power Supply Solar Cell, Replaceable Battery(CR2450*2PCS)
16. Operating Temperature -10°C~65°C (14°F~149°F)
17. Inside PC lens 108 x 108 x 1 mm (4.25" x4.25")
18. Outside PC lens 114 x 133 x 1 mm (4.5" x5.25")
19. Warranty 2 years
OPERATION INSTRUCTION
BEFORE USE
-Check for light tightness and check the inside & outside protection lens are clean and that no
dirt is covering the sensors on the front of the auto-darkening-filter (ADF) cartridge.
-Make sure the protection films on both inside & outside protection lens are removed.
-Inspect all operating parts for signs of wear or damage. Any scratched, cracked, or pitted
parts should be replaced immediately.
1.AUTO SHADE
At AUTO mode ,ADF will adjust to appropriate shade according to the welding arc
automatic.
Press Shade button(position 25) on ADF ,ADF will be changed to AUTO mode . .
At AUTO mode ,the shade can be corrected up 2 shade(highest is shade 13) and down 2
shade (lowest is 5) if necessary . Clockwise turning the shade knob (Position 8), shade can be
corrected up ;anticlockwise tuning the shade knob ,shade can be corrected down . LED
display will show the current shade number (Position 24) .
2.Manual SHADE
At Manual mode ,ADF will adjust to appropriate shade by manual control
Press Shade button (position 25) on ADF, ADF will be changed to Manual mode from
AUTO mode . move the switch (position 33) on potentionmeter ,Shade range will be changed
between range 5-9 and range 9-13 .Led display will show the shade range take turns.
At range 5-9 mode ,the shade can be adjusted from shade 5 to shade 9 by turning the
external shade knob. Clockwise turning the shade knob (Position 8), shade can be adjust
up ;anticlockwise tuning the shade knob ,shade can be adjusted down .
At range 9-13 mode ,the shade can be adjusted from shade 9 to shade 13 by turning the
external shade knob. Clockwise turning the shade knob (Position 8), shade can be adjusted
up ; anticlockwise tuning the shade knob ,shade can be adjusted down .
3.Grind mode
ADF can be adjusted between welding and Grind mode
At welding mode , pressing and holding the external GRIND button 2 sec (Position 7).

ADF will be adjusted to Grind mode ,Grind LED (position 29) will flash.
At Grind mode , pressing and holding the external GRIND button 2 sec (Position 7).
ADF will be adjusted to welding mode ,Grind LED (position 29) will stop flash.
4.Sensitivity adjustment
Press SENS button (position 26) ,Sensitivity will be adjusted from level 1(low) to level
5(high) circularly. LED display will show the current sensitivity (Position 24) .
5.Delay adjustment
Press Delay button (position 27) ,Delay time will be adjusted from level 1(short) to level
5(long) circularly. LED display will show the current sensitivity (Position 24).
6.Lock shade
Press Delay button (position 27) and hold for 2s ,ADF will move to Lock shade mode .At
Lock shade mode ,ADF will keep darken . Shade number can be adjusted from 5 to 13 by
turning the external shade number .
Clockwise turning the shade knob (Position 8), shade can be adjust up ;anticlockwise
tuning the shade knob ,shade can be adjusted down
At lock shade mode ,lock shade indicate LED (position 28) will flash .
Press Delay button (position 27) and hold for 2s ,ADF will quit Lock shade mode . lock
shade indicate LED (position 28) will stop flash
7.Low battery indicator
When the power of the battery is low ,the indicate LED (position 29) will become
RED .The battery need to be changed .
8.Change battery
Remove the battery cover (position 31) ,take old battery out and replace 2 new battery .
Assemble the battery cover .
9.HEADGEAR ADJUSTMENTS
Becausehead shapes vary from person to person, the work positions and the observing
angles are different. Operator may adjust the headband in 5 parameters:
1- Select eye level by Headband adjusting buttons (1).
2- Select view angle by Segmental positioning plate (2).
3- Adjust head size perimeter by pushing and turning the
Headband tightness adjusting knob (3).
4- Select eyes distance from ADF by adjusting Headgear
screws to 1 of the 5 slots on the Headgear slider (4).
Make sure both sides are equally positioned for
proper vision.
5- Select the height of the headgear by adjusting the Block washers(5) up or down on the
Block washer adjustment(6).

TRUE COLOR
The auto-darkening helmet is a True Color welding helmet. With advanced True Color
technology, the user can weld with improved clarity due to new complex coating technology,
grind with precision while in grind mode and finally see the job performance in the light state in
the full spectrum of colors. There is no need to remove the helmet to see clearly! Results are
enhanced the weld quality, increased efficiency and improved safety!
MAINTENANCE
The auto-darkening helmet needs little maintenance. Use a clean, soft piece of cloth
moistened with soft soap /pure alcohol /commercial disinfectant to wipe the inside and the
outside of the helmet. Dry storage.
Note:Do not immerse the helmet or ADF in water directly.
TROUBLE SHOOTING
Trouble Shooting Remedy
The ADF does
not darken when
welding.
-Stop welding or cutting immediately.
-Make sure the sensors are facing the arc and no obstructions.
-Check the mode that is on WELD not GRIND.
-Review sensitivity recommendations and adjust sensitivity if possible.
-Replace the battery if necessary.
The ADF stays dark
after welding or there is
no arc present.
-Adjust the sensitivity to the lower level (level 1).
-If the welding place is extremely bright, it is recommended to reduce
the surrounding light level.
The ADF switching
during the welding.
-Increase the sensitivity if possible.
-Make sure the sensors are facing the arc and no obstructions.
-Increase Delay 0.1 −0.3 second may also reduce switching.
Inconsistent shade
number on the corner of
ADF.
-It is a natural feature and will not be dangerous for the eyes.
-In order to get a maximum comfort, try to keep an view angle at around
90°.
WARRANTY
The auto-darkening helmets are warranted for 2 years from the date of purchase. The duration
of use depends on various factors such as use, cleaning storage and maintenance. Frequently
inspections and replacement if it is damaged are recommended.

1. Helmet shell
2. Headgear screw
3. Outer protection lens
4. ADF cradle
5. Magnifying lens holder
6. Cradle lock
7. Grind button
8. shade Knob
9. Battery case
10. ADF
11. O ring
12. headgear side knob cover
13. headgear side knob
14. Block washer adjustment
15. Headgear slider
16.Headband tightness
adjusting knob
17. headgear
18. Block washer adjustment
19. headgear screw
20.Block washers
21.Rake adjustment
22.sweatband
23.position nut
24. LCD display
25. Shade button
26. Sensitivity button
27. Delay button
28. Lock shade indicate
29. Low battery/Grind indicate
30. Inner cover
31. battery cover
32. Battery
33. Shade range switch
PARTS LIST(Figure 1)

RECOMMENDED SHADE NUMBERS (Table 1)

JASIC TECHNOLOGIES AMERICA INC
25503 74th Ave S, Kent, WA 98032
WWW.RAZORWELD.COM