red lion G304K User manual

1
GENERAL DESCRIPTION
The 4.3-inch G3 Kadet was designed for applications in which available
mounting space is at a premium. Though diminutive in size, the Kadet boasts a
bright TFT display with full 256-color support. With a resolution of 480 x 272,
the Kadet’s 4.3-inch display has a higher resolution and better image clarity than
most 6-inch HMIs.
The G3 Kadet offers two high-speed serial ports in the form of one RS-232
and one RS-232/422/485 ports. This allows the Kadet to simultaneously
communicate with devices from different manufacturers, as well as to perform
protocol conversion.
The G3 Kadet range of HMIs is programmed with Red Lion’s free Crimson
2.0 software. Crimson 2.0 offers easy to use drag and drop communications
configuration, while the embedded image library allows the programmer to
create intuitive screens and prompts for the operator.
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Do not use the controller to directly command motors, valves, or other
actuators not equipped with safeguards. To do so can be potentially harmful to
persons or equipment in the event of a fault to the unit.
CONTENTS OF PACKAGE
- G304K Operator Interface.
- Hardware packet for mounting unit into panel.
- Terminal block for connecting power.
- Spare fuse.
ORDERING INFORMATION
1Use this part number to purchase the Crimson software on CD with a printed
manual and cables for the G3 and Kadet series HMIs. Otherwise,
download for free from www.redlion.net.
2Contact your Red Lion distributor or visit our website for selection of
adapters and cables.
MODEL G304K - KADET OPERATOR INTERFACE WITH TFT DISPLAY
!CONFIGURED USING CRIMSON®2.0 SOFTWARE
!TWO SERIAL COMMUNICATIONS PORTS
(1 RS-232 AND 1 RS-232/422/485)
!UNIT’S CONFIGURATION IS STORED IN NON-VOLATILE FLASH
MEMORY
!BRIGHT 4.3-INCH TFT ACTIVE MATRIX 256 COLOR 480 x 272
PIXEL DISPLAY
!THREE FRONT PANEL LED INDICATORS
!NEMA 4/IP65 FRONT PANEL
!POWER UNIT FROM 12-28 VDC
!RESISTIVE ANALOG TOUCHSCREEN
CAUTION: Risk Of Danger.
Read complete instructions prior to
installation and operation of the unit.
CAUTION: Risk of electric shock.
MODEL NO. DESCRIPTION PART NUMBER
4.3"TFT Operator Interface G304K000
G3FILM
CBL
SFCRM2 Crimson 2.0 1
G3FUSE00
G3FILM4K
CBLxxxxx
SFCRM200
CBLUSB23
G304K
Bulletin No. G304K-A(1)
Drawing No. LP0771
Released 11/08
Tel [phone]
Fax [phone]
www.redlion.net
Fuse
Protective Film
Communications Cables and Adaptor 2
CUS LISTED
US LISTED
UL
R
IND. CONT. EQ.
22SV
USB to RS-232 Adaptor, includes “y” cable (CBLSK000)

2
1. POWER REQUIREMENTS:
Must use Class 2 or SELV rated power supply.
Power connection via removable three position terminal block.
Supply Voltage: 12-28 VDC, Class 2
Maximum Power: 3.6 W; Start up current may be as high as 700 mA
Fused: Fast-blow 800mA, 5x20mm
2. LCD DISPLAY:
3. TOUCHSCREEN: Four-wire resistive analog
4. MEMORY: 2MB of non-volatile flash memory
5. COMMUNICATIONS: Two Serial Ports - One RS-232 port, one RS-
232/422/485
Serial Ports: Format and Baud Rates for each port are individually software
programmable up to 115,200 baud.
6. ENVIRONMENTAL CONDITIONS:
Operating Temperature Range: 0 to 45°C
Operating and Storage Humidity: 10-90% relative humidity (non-
condensing) from 0 to 45°C.
Vibration: Operational 10 to 25 Hz in X, Y, Z direction for 30 minutes, 2 g’s.
7. CERTIFICATIONS AND COMPLIANCES:
SAFETY
UL Listed, File #E302106, UL508, CSA-C22.2 No. 142
LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards
UL Type 4 Indoor Use Only Enclosure rating (Face only), UL50
IP65 Enclosure rating (Face only), IEC 529
ELECTROMAGNETIC COMPATIBILITY
Consult factory for EMC specifications
8. CONNECTIONS: Compression cage-clamp terminal block.
Wire Gage: 12-28 AWG copper wire
Communications: DB9M connection
9. CONSTRUCTION: Plastic enclosure with NEMA 4/IP65 front panel when
properly installed.
10. WEIGHT: 9.4 oz (270 g)
DIMENSIONS In inches (mm)
INSTALLING AND POWERING THE G304K
SPECIFICATIONS
SIZE 4.3-inch
TYPE TFT
COLORS 256
PIXELS 480 X 272
BRIGHTNESS 300 cd/m2
BACKLIGHT LIFE
BACKLIGHT TYPE
50,000 HR TYP.
LED
MOUNTING INSTRUCTIONS
The unit can be mounted into enclosures with a depth of 4". It is
recommended that the unit be mounted on the front panel of a steel enclosure.
Allow clearance of 1" around the sides of the unit for the mounting hardware.
Place the unit in the panel cutout. Slide clamps into the four holes provided
at the top and bottom of the case. Tighten the clamping screws in an even
pattern until the unit is secured in the panel. Caution: Do not over tighten the
clamps. To seal to NEMA4 specifications, all supplied mounting clamps must
be used. The panel must not flex more than 0.010".

GND
3
POWER SUPPLY REQUIREMENTS
The G304K requires a 12-28 VDC power supply. Please take care to observe
the following points:
- The wire used to connect the operator interface’s power supply should be
at least 22-gage wire. If a longer cable run is used, a heavier gage wire
should be used. The routing of the cable should be kept away from large
contactors, inverters, and other devices which may generate significant
electrical noise.
- A power supply with a Class 2 or SELV rating is to be used. A Class 2 or
SELV power supply provides isolation to accessible circuits from
hazardous voltage levels generated by a mains power supply due to
single faults. SELV is an acronym for “safety extra-low voltage.” Safety
extra-low voltage circuits shall exhibit voltages safe to touch both under
normal operating conditions and after a single fault, such as a
breakdown of a layer of basic insulation or after the failure of a single
component has occurred.
COMMUNICATING WITH THE G304K
The G304K has two serial ports combined into a single DB9-M connector.
PC (RS-232)
PIN SYMBOL PLC (RS-232) PC (RS-232)
PLC (RS-485)
4 wire
PLC (RS-485)
2 wire
1Rx- Data-Rx-
2Rx+ Data+Rx+
3Tx- Tx-
4Tx+ Tx+
5GND Signal Ground
6TxD Transmit
7TxD Transmit
8 RxD Receive
9 RxD Receive
DB9-M
PC CONNECTION
Configuration files are downloaded to the Kadet via the PC port, which can
be connected to a computer via various cables.
USB to Serial
PT# CBLUSB23 (includes CBLSK000)
Cable
PT# CBLSK000
PLC

SETTING THE SWITCHES
Normal mode.
Cycle power or press reset button with the
switches as shown in order to display the Clear
Database prompt. Touch the left side of the display
to clear the database; touch the right side to
continue in normal mode.
Lowers the intensity of the backlight.
SOFTWARE/UNIT OPERATION
CRIMSON SOFTWARE
Crimson software is available as a free download from Red Lion’s website or
it can be purchased on a CD, see “Ordering Information” for part number. The
latest version of the software is always available from the website, and updating
your copy is free.
FRONT PANEL LEDS
There are three front panel LEDs. Shown below is the default status of
the LEDs.
TOUCHSCREEN
This operator interface utilizes a resistive analog touchscreen for user input.
The unit will only produce an audible tone (beep) when a touch on an active
touchscreen cell is sensed. The touchscreen is fully functional as soon as the
operator interface is initialized, and can be operated with gloved hands.
TROUBLESHOOTING YOUR G304K
If for any reason you have trouble operating, connecting, or simply have
questions concerning your new G304K, contact Red Lion’s technical support.
For contact information, refer to the front page of this bulletin for phone and
fax numbers.
EMAIL: [email protected]
Web Site: http://www.redlion.net
Power is applied.STEADY
ORANGE (PWR)
No communication errors are presentSTEADY
GREEN (COM)
In conjunction with green com LED while unit is in bootloader
Acknowledged alarm exists.
Tag is in an alarm condition and not acknowledged
LED INDICATION
RED (ALM)
In conjunction with the red ALM LED while the unit is in
bootloader.
Communications not established
FLICKERING
FLASHING
RAPIDLY
OFF
STEADY
FLASHING
Communication error exists
FLASHING
RAPIDLY
DEVICE COMMUNICATIONS
Several adapters are available which allow direct connection via Red Lion
communications cables. For a list of adapters and cables, please visit
http://www.redlion.net/support/downloads.html.
G3 Comms Cable
PT# CBLxxxxx
Kadet Adapter
PT# CBLADKxx
CAUTION: The circuit board contains static sensitive
components. Before handling the operator interface without
the rear cover attached, discharge static charges from your
body by touching a grounded bare metal object. Ideally,
handle the operator interface at a static controlled clean
workstation. Also, do not touch the surface areas of the
circuit board. Dirt, oil, or other contaminants may adversely
affect circuit operation.