red lion G304K2 User manual

1
GENERAL DESCRIPTION
The 4.3-inch G3 Kadet 2 was designed for applications in which available
mounting space is at a premium. Though diminutive in size, the G304K2 boasts
a bright TFT display with 32K-color support. With a resolution of 480 x 272, the
Kadet 2’s 4.3-inch display has a higher resolution and better image clarity than
most 6-inch HMIs.
The G304K2 performs the functions of a multiple protocol converter, using
two high-speed RS-232/422/485 communications ports and a 10 Base-T/100
Base-TX Ethernet port. The Ethernet port supports up to four protocols
simultaneously, allowing dissimilar Ethernet based products to communicate
with one another.
The G3 Kadet 2 range of HMIs is programmed with Red Lion’s free Crimson
3 software. Crimson 3 offers easy to use drag and drop communications
configuration, while the embedded image library allows the programmer to
create intuitive screens and prompts for the operator.
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Do not use the controller to directly command motors, valves, or other
actuators not equipped with safeguards. To do so can be potentially harmful to
persons or equipment in the event of a fault to the unit.
CONTENTS OF PACKAGE
- G304K2 Operator Interface.
- Hardware packet for mounting unit into panel.
- Terminal block for connecting power.
- Spare fuse.
ORDERING INFORMATION
MODEL NO. DESCRIPTION PART NUMBER
G304K2 4.3" TFT Operator Interface G304K200
CBL Communications Cables and Adaptor 2CBLxxxxx
G3FILM Protective Film G3FILM4K
1Download for free from www.redlion.net.
2Contact your Red Lion distributor or visit our website for selection of
adapters and cables.
Note: If replacing Model G304K000, see Tech Note TNG3K4.
MODEL G304K2 - KADET 2 OPERATOR INTERFACE WITH 4" TFT DISPLAY
zCONFIGURED USING CRIMSON®3 SOFTWARE
zTWO SERIAL COMMUNICATIONS PORTS
(1 RS-485 AND 1 RS-232/422/485)
z10 BASE-T/100 BASE-TX ETHERNET PORT COMMUNICATES
WITH UP TO FOUR PROTOCOLS SIMULTANEOUSLY
zUNIT’S CONFIGURATION IS STORED IN NON-VOLATILE FLASH
MEMORY
zBRIGHT 4.3-INCH TFT ACTIVE MATRIX 32K COLOR 480 X 272
PIXEL DISPLAY
zTHREE FRONT PANEL LED INDICATORS
zNEMA 4/IP65 FRONT PANEL
zPOWER UNIT WITH 24 VDC ± 20%
zRESISTIVE ANALOG TOUCHSCREEN
CAUTION: Risk Of Danger.
Read complete instructions prior to
installation and operation of the unit.
CAUTION: Risk of electric shock.
Bulletin No. G304K2-D
Drawing No. LP0888
Released 08/13
Tel [phone]
Fax [phone]
www.redlion.net
CUS LISTED
UL
R
IND. CONT. EQ.
22SV

2
1. POWER REQUIREMENTS:
Must use Class 2 or SELV rated power supply.
Power connection via removable three position terminal block.
Supply Voltage: 24 VDC ±20%, Class 2
Maximum Power: 250 mA @ 24 VDC
Fused: Fast-blow 1.25 A, 5x20 mm
2. LCD DISPLAY:
3. TOUCHSCREEN: Four-wire resistive analog
4. MEMORY: 128 MB of non-volatile flash memory
5. COMMUNICATIONS: Two Serial Ports - One RS-485 port, one
RS-232/422/485
Serial Ports: Format and Baud Rates for each port are individually software
programmable up to 115,200 baud.
6. ENVIRONMENTAL CONDITIONS:
Operating Temperature Range: 0 to 45°C
Operating and Storage Humidity: 10-90% relative humidity (non-
condensing) from 0 to 45°C.
Vibration: Operational 10 to 25 Hz in X, Y, Z direction for 30 minutes, 2 g.
7. CERTIFICATIONS AND COMPLIANCES:
SAFETY
UL Listed: File #E302106
Type 4 Indoor Enclosure rating (Face only)
IP65 Enclosure rating (Face only)
ELECTROMAGNETIC COMPATIBILITY
Complies with EN 55022: 2006, Class A, EN6100-3-2:2006, EN6100-3-
3:1995+A1:2001+A2:2005 standards
8. CONNECTIONS: Compression cage-clamp terminal block.
Wire Gage: 12-28 AWG copper wire
Communications: DB9M connection
9. CONSTRUCTION: Plastic enclosure with NEMA 4/IP65 front panel when
properly installed.
10. WEIGHT: 9.4 oz (270 g)
4.635 (117.7)
4.016
(102)
5.039 (128) 1.506 (38.3)
3.603
(91.5)
COM CPUPWR
DIMENSIONS In inches (mm)
InstallIng and PowerIng the g304K2
sPecIfIcatIons
SIZE 4.3-inch
TYPE TFT
COLORS 32K
PIXELS 480 X 272
BRIGHTNESS 500 cd/m2
BACKLIGHT LIFE
BACKLIGHT TYPE
30,000 HR TYP.
LED
+-
MOUNTING INSTRUCTIONS
The unit can be mounted into enclosures with a depth of 4". It is recommended
that the unit be mounted on the front panel of a steel enclosure. Allow clearance
of 1" around the sides of the unit for the mounting hardware. Allow 2.5" along
the bottom edge if using Red Lion communication cables.
Place the unit in the panel cutout. Slide clamps into the four holes provided
at the top and bottom of the case. Tighten the clamping screws in an even pattern
until the unit is secured in the panel. Caution: Do not over tighten the clamps.
To seal to NEMA4 specifications, all supplied mounting clamps must be used.
(Torque is 2.6 – 3.5 in/lb.) The panel must not flex more than 0.010".

GND
3
R.08 (R2)
4.685 (119)
3.661 (93)
communIcatIng wIth the g304K2
The G304K2 has two serial ports combined into a single DB9-M connector.
1
59
6
PC (RS-232)
PIN SYMBOL COM1 (RS-232) COM3 (RS-485)
COM1 (RS-485)
4 wire
COM1 (RS-485)
2 wire
1 RxA Data-Rx-
2 RxB Data+Rx+
3 TxA Tx-
4 TxB Tx+
5 GND Signal Ground
6 Tx Transmit
7 RxA Data-
8 RxB Data+
9 Rx Receive
DB9-M
POWER SUPPLY REQUIREMENTS
The G304K2 requires a 24 VDC ±20% power supply. Please take care to
observe the following points:
- The wire used to connect the operator interface’s power supply should
be at least 22-gage wire. If a longer cable run is used, a heavier gage
wire should be used. The routing of the cable should be kept away from
large contactors, inverters, and other devices which may generate
significant electrical noise.
- A power supply with a Class 2 or SELV rating is to be used. A Class 2
or SELV power supply provides isolation to accessible circuits from
hazardous voltage levels generated by a mains power supply due to
single faults. SELV is an acronym for “safety extra-low voltage.”
Safety extra-low voltage circuits shall exhibit voltages safe to touch
both under normal operating conditions and after a single fault, such as
a breakdown of a layer of basic insulation or after the failure of a single
component has occurred.
PC CONNECTION
Configuration files are downloaded to the Kadet 2 via the PC port, which can
be connected to a computer via various cables.
USB to Serial
PT# CBLUSB4K (includes CBLPRO4K)
Cable
PT# CBLPRO4K

settIng the swItches
Normal mode. Cycle power or press reset button with the
switches as shown in order to display the Clear
Database prompt. Touch the left side of the display
to clear the database; touch the right side to
continue in normal mode.
2
1
ON
43 2
1
ON
3 4
software/unIt oPeratIon
CRIMSON SOFTWARE
Crimson software is available as a free download from Red Lion’s website.
The latest version of the software is always available from the website, and
updating your copy is free.
FRONT PANEL LEDS
There are three front panel LEDs. Shown below is the default status of
the LEDs.
LED INDICATION
BLUE (COM)
FLASHING Communications are active.
GREEN (CPU)
STEADY CPU is functioning
ORANGE (PWR)
STEADY Power is applied.
TOUCHSCREEN
This operator interface utilizes a resistive analog touchscreen for user input.
The unit will only produce an audible tone (beep) when a touch on an active
touchscreen cell is sensed. The touchscreen is fully functional as soon as the
operator interface is initialized, and can be operated with gloved hands.
TROUBLESHOOTING YOUR G304K2
If for any reason you have trouble operating, connecting, or simply have
questions concerning your new G304K2, contact Red Lion’s technical support.
For contact information, refer to the front page of this bulletin for phone and
fax numbers.
EMAIL: [email protected]
Web Site: http://www.redlion.net
DEVICE COMMUNICATIONS
Several adapters are available which allow direct connection via Red Lion
communications cables. For a list of adapters and cables, please visit http://
www.redlion.net/support/downloads.html.
POWER
USER
POWER
CHASSIS GND
PWR OUT +24
PWR OUT COM
VAC NEUT
120/240 VAC
VDC
REM
SLC 5/03 CPU
RUN
BATT
FLT
RUN
RS232
DH485
FORCE
PROG
G3 Comms Cable
PT# CBLxxxxx
Kadet Adapter
PT# CBLADKxx
CAUTION: The circuit board contains static sensitive
components. Before handling the operator interface without
the rear cover attached, discharge static charges from your
body by touching a grounded bare metal object. Ideally,
handle the operator interface at a static controlled clean
workstation. Also, do not touch the surface areas of the
circuit board. Dirt, oil, or other contaminants may adversely
affect circuit operation.