red lion APOLLO User manual

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l 3 1/2-DIGIT, 0.56” (14.2 mm) HIGH LED DISPLAY
l SELECTABLE DECIMAL POINT LOCATION
l BUILT-IN SCALING PROVISIONS
l AUTO ZEROING CIRCUITS
l OVER-RANGE INDICATION
l NEMA 4/IP65 SEALED FRONT METAL BEZEL
DESCRIPTION
The Model APLIT Apollo 5 amp AC Current Meter provides the capability
of measuring large AC currents. The internal current shunt in the APLIT can
measure up to 5 amps AC current directly. Using an external current
transformer, AC currents of up to 1,999 amps can be measured and displayed.
The APLIT can be scaled, using the coarse scaling pot., to display between
200 and 1999 when measuring full scale current. Using the DIP switch
selectable decimal points, the display can be customized for direct readout for
practically any application.
The attractive die-cast metal bezel of the Apollo not only enhances the
appearances of any panel, it can be sealed in the front panel for use in wash-
down areas and tough, dirty industrial environments. The 3 1/2-digit display
features 0.56” (14.2 mm) high, 7-segment LED’s for easy reading. Also
featured is a removable terminal block on the rear that facilitates installation
wiring and change-outs.
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
SPECIFICATIONS
1. DISPLAY: 3 1/2-digit, 0.56” (14.2 mm) high, 7-segment LED. Decimal
points inserted before the 1st, 2nd, or 3rd least significant digits by DIP
switch selection.
2. POWER: Available in either 115 VAC or 230 VAC versions. Allowable
power line variation ±10%, 50/60 Hz, 6 VA.
Isolation: 2300 Vrms for 1 min. between inputs and supply (300 V working
voltage).
3. ACCURACY: ±(0.5% of reading + 5 digits).
4. SIGNAL INPUT:
Range: 0 to 5 Amps AC @ 25 to 400 Hz
Resolution: 2.5 mA
5. OVER-RANGE INDICATION: indicated by blanking 3 least significant
digits.
6. MAX SHUNT CURRENT: 50 amps for 1 sec.; 8 amps continuous.
Caution: In circuits where fault currents can exceed the maximum shunt
current, a fast-blow fuse should be installed in series with the input signal.
Otherwise, a slow blow 8 amp fuse is recommended that will allow for
start-up over current situations, while still protecting the instrument.
7. ENVIRONMENTAL CONDITIONS:
Operating Temperature : 0oto 60oC
Storage Temperature : -40oto 80oC
Temperature Coefficient: ±200 PPM/oC
Operating and Storage Humidity: 85% max. relative humidity (non-
condensing) from 0°C to 50°C.
Altitude: Up to 2000 meters
8. RESPONSE TIME TO STEP CHANGE INPUT: 1 sec. nominal
9. READING RATE: 2.5 readings/sec., nominal
10. CONSTRUCTION: Metal die-cast front bezel with black, high impact
plastic insert case. This unit is rated for NEMA 4/IP65 indoor use when
properly installed (panel gasket and mounting clips included). Installation
Category II, Pollution Degree 2.
MODEL APLIT - APOLLO 5 AMP AC CURRENT METER
DIMENSIONS “In inches (mm)”
Note: Recommended minimum clearance (behind the panel) for
mounting clip installation is 2.1” (53.4) H x 5.5” (140) W. PANEL CUT-OUT
ORDERING INFORMATION
MODEL NUMBER DESCRIPTION PART NUMBERS
Apollo 5 amp AC Current Meter 230 VAC 115 VAC APLIT APLIT415
For more information on Pricing, Enclosures, & Panel Mount Kits refer to the
RLC Catalog or contact your local RLC distributor.
APLIT405
INTERNATIONAL HEADQUARTERS EUROPEAN HEADQUARTERS
20 Willow Springs Circle, York, Pa. 17402, [phone] FAX: [phone] Plymouth Road, Slough, Berkshire SL1 4LP
Web site- http://www.redlion-controls.com E-mail- [email protected] ENGLAND [phone] FAX: [phone]
RED LION CONTROLS
BULLETIN NO. APLIT-F
DRAWING NO. LP0149
REVISED 3/99
CAUTION: Read complete
instructions prior to installation
and operation of the unit.
CAUTION: Risk of electric shock.

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SPECIFICATIONS (Cont’d)
11. CERTIFICATIONS AND COMPLIANCES:
ELECTROMAGNETIC COMPATIBILITY:
Notes:
1. Self-recoverable loss of performance during EMI disturbance at 10 V/m:
Process signal may deviate during EMI disturbances.
For operation without loss of performance:
Unit is mounted in a grounded metal enclosure (Buckeye SM7013-0 or
equivalent)
I/O and power cables are routed in metal conduit connected to earth
ground.
2. Self-recoverable loss of performance during EMI disturbance at 10 V/rms:
Process signal may deviate during EMI disturbances.
For operation without loss of performance:
Install power line filter, RLC#LFIL0000 or equivalent
Refer to the EMC Installation Guidelines section of this bulletin for
additional information.
12. WEIGHT: 1.2 lbs. (0.54 Kg)
FACTORY CALIBRATION
When the unit is shipped from the factory, it is calibrated to read 1,999 with
5 amps AC current input.
SCALING
The numerical current value displayed by the Apollo can be scaled down to
almost any numerical value. The coarse scale adjust pot. can be set to divide the
numerical current reading by any division factor between ÷1 and ÷10. The front
panel fine scale adjust pot. can be used as a fine trim scaling adjustment.
DECIMAL POINT SELECTION
The Apollo 5 amp Current Meter has 3 DIP switches located on the side of
the unit for the selection of 1 of 3 decimal points for display.
EMC INSTALLATION GUIDELINES
Although this unit is designed with a high degree of immunity to
ElectroMagnetic Interference (EMI), proper installation and wiring methods
must be followed to ensure compatibility in each application. The type of the
electrical noise, source or coupling method into the unit may be different for
various installations. Cable length, routing and shield termination are very
important and can mean the difference between a successful or a troublesome
installation. Listed below are some EMC guidelines for successful installation
in an industrial environment.
1. The unit should be mounted in a metal enclosure, that is properly connected
to protective earth.
2. Use shielded (screened) cables for all Signal and Control inputs. The shield
(screen) pigtail connection should be made as short as possible. The
connection point for the shield depends somewhat upon the application.
Listed below are the recommended methods of connecting the shield, in order
of their effectiveness.
a. Connect the shield only at the panel where the unit is mounted to earth
ground (protective earth).
b. Connect the shield to earth ground at both ends of the cable, usually when
the noise source frequency is above 1 MHz.
c. Connect the shield to common of the unit and leave the other end of the
shield unconnected and insulated from earth ground.
3. Never run Signal or Control cables in the same conduit or raceway with AC
power lines, conductors feeding motors, solenoids, SCR controls, and
heaters, etc. The cables should be run in metal conduit that is properly
grounded. This is especially useful in applications where cable runs are long
and portable two-way radios are used in close proximity or if the installation
is near a commercial radio transmitter.
4. Signal or Control cables within an enclosure should be routed as far away as
possible from contactors, control relays, transformers, and other noisy
components.
5. In extremely high EMI environments, the use of external EMI suppression
devices, such as ferrite suppression cores, is effective. Install them on Signal
and Control cables as close to the unit as possible. Loop the cable through the
core several times or use multiple cores on each cable for additional
protection. Install line filters on the power input cable to the unit to suppress
power line interference. Install them near the power entry point of the
enclosure. The following EMI suppression devices (or equivalent) are
recommended:
Ferrite Suppression Cores for signal and control cables:
Fair-Rite # 0443167251 (RLC #FCOR0000)
TDK # ZCAT3035-1330A
Steward #28B2029-0A0
Line Filters for input power cables:
Schaffner # FN610-1/07 (RLC #LFIL0000)
Schaffner # FN670-1.8/07
Corcom #1VB3
Corcom #1VR3
Note: Reference manufacturer’s instructions when installing a line filter.
6. Long cable runs are more susceptible to EMI pickup than short cable runs.
Therefore, keep cable runs as short as possible.
WIRING CONNECTIONS
As depicted in the drawing showing the rear view of the Apollo 5 amp current
meter, there is a terminal block where all wiring connections are made.
All conductors should meet voltage and current ratings for each terminal.
Also cabling should conform to appropriate standards of good installation, local
codes and regulations. It is recommended that power supplied to the unit be
protected by a fuse or circuit breaker.
Remove the block for easier access to the terminal screws. To remove the
block, pull from the back of the block until it slides clear of the terminal block
shroud.
CAUTION: Disconnect power to all unit terminals before removing
terminal blocks. This includes deenergizing the current transformer
primary circuit.
POWER WIRING
Primary AC power is connected to Terminal 1 and 2 (marked A.C. power,
located on the left-hand side of the terminal block). For best results, the AC
power should be relatively “clean” and within the specified ±10% variation
limit. Drawing power from heavily loaded circuits that also power loads that
cycle on and off, should be avoided.
power mains class A
enclosure class AEN 55011RF interference
Emissions to EN 50081-2
level 3; 10 V/mENV 50204simulation of cordless telephone
150 KHz - 80 MHz
level 3; 10 V/rms 2
EN 61000-4-6RF conducted interference
level 3; 2 Kv power
level 4; 2 Kv I/OEN 61000-4-4fast transients (burst)
80 MHz - 1 GHz
level 3; 10 V/m 1
EN 61000-4-3electromagnetic RF fields
level 3; 8 Kv air
level 2; 4 Kv contactEN 61000-4-2electrostatic discharge
level 4; 30 A/mEN 61000-4-8power frequency magnetic fields
200 Hz, 50% duty cycle
Immunity to EN 50082-2
900 MHz ± 5 MHz

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APOLLO 5 AMP AC CURRENT METER INPUTS
Signal Wiring
AC signal wires are connected to Terminals 3 and
4. If AC signal current greater than 5 amps is going
to be applied, the appropriate size slow blow fuse
should be installed.
CAUTION: The APLIT is intended to be
used with a 5 amp AC current transformer.
Use without a current transformer will
place the meter’s input and output terminals
at the measured circuit’s potential.
CAUTION: It is recommended that the
current transformer be internally protected
or to provide a voltage clamping circuit
preventing dangerous high voltage across
the CT secondary windings in case of
accidental opening of the secondary output
leads when the primary is energized. If this
protection is not provided when connecting
CT secondary to ground, then it must be
done at the meter.
CURRENT MEASUREMENT USING A CURRENT TRANSFORMER
The Apollo 5 amp AC Current Meter is configured by simply connecting the
“COMM.” (Terminal 3) and the “5 A” (Terminal 4) to the external current
transformer. The current carrying wire to be sensed is passed through the center
of the current transformer. The resolution of the display, in this case, is 0.1 amp,
therefore “D.P.1” is selected.
The Apollo is now ready to be calibrated. The installer has access to a portable
digital current meter capable of measuring up to 200 amps. Calibration will be
accomplished by causing the Apollo indicator to agree with the portable digital
current meter. The operator turns on the AC motor and lifts a large weight to load
the motor. The installer then simply adjusts the “Coarse” scaling adjustment,
located at the rear of the unit, until the display is close in value to that indicated
on the portable current meter. He then removes the “fine” scaling access plug and
adjusts the “fine” scaling adjustment until the display agrees with the portable
current meter. He then replaces the access plug to keep dust out of the Apollo.
The Apollo 5 amp Current Meter will now indicate the load current of the motor
precisely.
INSTALLATION ENVIRONMENT
The unit should be installed in a location that does not exceed the maximum
operating temperature and provides good air circulation. Placing the unit near
devices that generate excessive heat should be avoided.
The bezel should be cleaned only with a soft cloth and neutral soap product.
Do NOT use solvents. Continuous exposure to direct sunlight may accelerate
the aging process of the bezel.
Installation
The unit meets NEMA 4/IP65 requirements for indoor use when properly
installed. The units are intended to be mounted into an enclosed panel
Two mounting clips and screws are provided for easy installation.
Consideration should be given to the thickness of the panel. A panel which is
too thin may distort and not provide a water-tight seal. (Recommended
minimum panel thickness is 1/8”.)
After the panel cut-out has been completed and deburred, carefully slide the
gasket over the rear of the unit to the panel. Insert the unit into the panel. As
depicted in the drawing, install the screws into the clips until the pointed end
just protrudes through the other side. Install each of the two mounting clips by
inserting the wide lip of the clips into the wide end of the hole, located on
either side of the case. Then snap the clip onto the case. Tighten the screws
evenly to apply uniform compression,
thus providing a water-tight seal.
Caution: Only minimum pressure is
required to seal panel. Do NOT
over tighten screws.
TROUBLESHOOTING
For further technical assistance, contact technical support at the numbers listed on the back cover of the instruction manual.