Red Winches Cobra-2 Instruction manual

This winch is part of a group of winches whose designs have undergone
extensive testing. The end user can now enjoy a professional highly engineered
high performance electric winch capable of operating in the most demanding of
situations.The small compact size combined with its pulling power make it an
ideal winch for maximum impact when faced with minimal installation space.
COBRA-2 - SINGLE MOTOR WINCH
WORKSHOP MANUAL WITH DRAWINGS
RED Winches
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TITLE
RED Winches
COBRA-MANUAL
ULTIMATE PERFORMANCE PRODUCTS
REDWINCH COBRA 2 - WORKSHOP MANUAL

UNLESS SPECIFIED
M8
M10
M12
M16
M20
200 Nm
160 Nm
80 Nm
45 Nm
24 Nm
10 Nm
M6
TORQUE
FASTENER
222
42
373 20
6mm AIR TUBE
FEEDS BRAKE
SOLENOID HERE
8.0
MINIMUM MATERIAL
THICKNESS OF 8mm
TO BE USED FOR WINCH
TRAY OR MOUNTING PLATE
431.50 27
254
114
56 122
33
TYP
MOUNTING
BOLTS x 4
M12 x 24 DEEP
8 PLACES
NETT WEIGHT: 30 Kg
PACKED WEIGHT: 35Kg
ENSURE ALL FASTENERS
ARE TORQUED TO THE
CORRECT VALUES
LOCTITE 234
(THREADLOCKER)
TO BE APPLIED ON ALL
FASTENERS WHEN
WINCH IS FITTED
REV. DATE DESCRIPTION CHANGED BY
A 01/07/2019 PRODUCTION ISSUE NJ
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TITLE
RED Winches
COBRA-MANUAL
ULTIMATE PERFORMANCE PRODUCTS
RED WINCH COBRA 2 - DIMENSIONS / LAYOUT

MOTOR END HOUSING
ALUMINIUM
FAIRLEAD WITH
LARGE RADIUS TO
PROTECT ROPE
TOP VIEW
COVER REMOVED TO SHOW
BUS BAR ARRANGEMENT
A
F1
F2
POSITVE CONNECTION
FROM YOUR BATTERY
(70mm² CABLE MIN)
AIR BRAKE
PNEUMATIC CONNECTION
(AIR IN) FACTORY FITTED
AIR FREESPOOL
PNEUMATIC CONNECTION
6mm OD TUBE (AIR IN)
COPPER BUS BAR
SET GIVING (75mm2)
ON EACH LEG
FRONT
12v OR 24v
OX MOTOR AIR BRAKE ASSEMBLY
GEARBOX
LEFT SIDE
FREESPOOL
END COVER
REAR VIEW
ALBRIGHT
MOTOR
SOLENOID
BUS BAR COVER
EARTH TO BATTERY
GOES HERE: M8 BOLT
3 x TAPPED HOLES
ARE AVAILABLE
AIR BRAKE
PNEUMATIC CONNECTION
6mm OD TUBE (AIR IN)
AIR
BRAKE
SOLENOID
PULL: 4500KG
POWER: 12 or 24vDC
BRAKE: AIR (MIN 5 BAR - 70psi)
FREE-SPOOL: AIR (MIN 5 BAR - 70psi)
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TITLE
RED Winches
COBRA-MANUAL
ULTIMATE PERFORMANCE PRODUCTS
RED WINCH COBRA 2 - FEATURES AND COMPONENT PARTS

STANDARD GEARING SETUP
SMALL PULLEY ON TOP
LARGE PULLEY ON THE BOTTOM
FINAL RATIO: 108:1
END COVER
REMOVED TO
SHOW PULLEY
SYSTEM INSIDE
83 (REF)
59 (REF)
175.00
OVERDRIVE GEARING SETUP
LARGE PULLEY ON TOP
SMALL PULLEY ON THE BOTTOM
FINAL RATIO: 61:1
PULLEYS CAN BE SWAPPED OVER EASILY
USIGN A FEW BASIC TOOLS.
GIVING YOU TYHE CHANCE TO CHANGE
THE RATIO AND SPEED OF THE WINCH TO MEET
THE DEMANDS OF THE TRIP OR EVENT
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TITLE
RED Winches
COBRA-MANUAL
ULTIMATE PERFORMANCE PRODUCTS
RED WINCH - COBRA 2 GEARING SETUP - STANDARD / OVERDRIVE

FREESPOOL END COVER
FREESPOOL END HOUSING
MOTOR ASSEMBLY
DRUM ASSEMBLY
AIR BRAKE
DRIVE HOUSING
GEARBOX HOUSING
GEARBOX
FAIRLEAD
TIE BAR
AIR BRAKE SOLENOID
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TITLE
RED Winches
COBRA-MANUAL
ULTIMATE PERFORMANCE PRODUCTS
RED WINCH COBRA 2 - EXPLODED VIEW

NOTE:
AIR BRAKE MUST BE RELEASED
AT THE SAME TIME THE WINCH
IN OR WINCH OUT SIGNAL IS
GIVEN
THIS IS WHAT THE DIODE INSIDE
THE AIR SOLENOID CAP
DOES FOR THE WINCH
EARTH TO
BATTERY
M8 BOLT
AIR FREESPOOL
CONNECTION
6mm OD TUBE
(2m PROVIDED)
AIR FREESPOOL FEED COMES FROM
YOUR ONBOARD COMPRESSOR VIA
YOURT SOLENOID VALVE OR PNEUMATIC
TOGGLE SWITCH
THESE SWITHCES OR SOLENOIDS NEED TO BE
ORDERED SEPARATELY AND DO NOT NORMALLY
COME WITH THE WINCH
DETAIL B
SCALE 1 : 1.5
12v or 24v POSITIVE FEED
FROM YOUR VEHICLE
M8 BOLT CONNECTION
(70mm
²
CABLE MINIMUM)
12v SIGNAL
WINCH IN
(BROWN WIRE)
EARTH
CONNECTION
(BLACK WIRE)
12v SIGNAL
WINCH OUT
(RED WIRE)
AIR SOLENOID FOR
AIR BRAKE
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TITLE
RED Winches
COBRA-MANUAL
ULTIMATE PERFORMANCE PRODUCTS
RED WINCH COBRA 2 - HOW TO OPERATE

10
1
4
5
8
3
9
3
11
12
6
7
2
ITEM NO. DESCRIPTION
OX
MOTOR/
Default/Q
TY.
1 COBRA END HOUSING ASSEMBLY 1
2 DRIVE SHAFT & FREESPOOL ASSEMBLY 1
3 COBRA WINCH BODY ASSEMBLY 1
4 HAWSE FAIRLEAD 1
5 M10 x 40 CAP HD SCREW 8
6 M12 x 40 CAP HD SCREW 4
7 WASHER 4
8 SINGLE MOTOR BRAKE ASSEMBLY 1
9 COBRA WINCH DRUM ASSEMBLY - STD 1
10 OX MOTOR ASSEMBLY 1
11 AIR SOLENOID 1
12 AIR SOLENOID BRACKET 1
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TITLE
RED Winches
COBRA-MANUAL
ULTIMATE PERFORMANCE PRODUCTS
RED WINCH COBRA 2 - TOP LEVEL PARTS LIST

MOTOR
ASSEMBLY
AIR
BRAKE
DRIVE
SHAFT
FREESPOOL
CLUTCH PLATE
WINCH BODY
GEARBOX CASSETTE
FAIRLEAD
END COVER
FREESPOOL PLATE
DRIVE PINS
TIE BAR
END COVER
DRIVE BELT
DRIVE PULLEY
GEARBOX RING GEAR
GEARBOX DRIVE GEAR
PULLEY
DRIVE SHAFT
DRUM SEAL
DRUM BEARING
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TITLE
RED Winches
COBRA-MANUAL
ULTIMATE PERFORMANCE PRODUCTS
RED WINCH COBRA 2 - EXPLODED VIEW

ABU-MD-01
1x
N228
1x
ABU-MD-02
1x
N230
1x
ABU-MD-03
1x
C1300-070
1x
ENTEX-91
6x
ABU-MD-04
1x
ABU-MD-05
3x
ABU-MD-06
1x
ABU-MD-08
1x
M5 x 16
3x
61805
1x
MN036X2.5
1x
153097_QSLV-1_8-6-I
1x
1206621_AMTE-M-H-M5
1x
LOCTITE
SCREW LOCK
B243
LOCTITE
SCREW LOCK
B243
LIGHT OIL
ALL O-RINGS
PRIOR TO ASSEMBLY
LIGHT OIL
BORE PRIOR
TO ASSEMBLY
ABU-MD-07
2x
ABU-MD-09
8x
BRAKE SPRINGS
BRAKE SPRINGS FITTED
INTO THESE HOLES EQUALLY SPACED
M4 x 16
4x
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TITLE
RED Winches
COBRA-MANUAL
ULTIMATE PERFORMANCE PRODUCTS
RED WINCH COBRA 2 - AIR BRAKE ASSEMBLY

UNLESS SPECIFIED
M8
M10
M12
M16
M20
180 Nm
130 Nm
65 Nm
35 Nm
20 Nm
10 Nm
M6
TORQUE
FASTENER
LIGHTLY GREASE
GROOVES OF SPLINE
ON ASSEMBLY WITH
COPPER SLIP GREASE
SPRAY WITH DUCK OIL
ALL OVER AFTER IT HAS
BEEN ASSEMBLED INTO
WINCH
VIPER-MD-53
1X
N809
1X
VIPER-MD-46
1X
N109
1X
VIPER-MD-45
1X
ENTEX-72
1X
HORNET2-MD-13 2X
M4 x 16 2X
L06-01 1X
HORNET2-MD-10 1X
LOCTITE 234 (THREADLOCKER)
TO BE APPLIED ON ALL FASTENERS
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TITLE
RED Winches
COBRA-MANUAL
ULTIMATE PERFORMANCE PRODUCTS
RED WINCH COBRA 2 - FEATURES AND COMPONENT PARTS