Redlands SBA 330 User manual

ROUND STRAW BALER
OPERATOR’S MANUAL RAM001/SB/01

Preface
Redlands Ashlyn Motors Plc
Tractor Operated Round Baler
Operator’s Manual
MODEL:
SBA 330, SBA 330 EXTRA WIDE, JUMBO 1208, JUMBO 1209, JUMBO 1211

Operators Manual
RAM001/SB/01
Thank you very much for purchasing the tractor operated Redland Round baler.
We wish you safe and trouble free operation of this modern equipment.
In the Operating Instructions manual, the correct method for use of equipment, checking,
adjusting, maintenance, simple repairing method and the points for attention during use are
stated in detail.
Please read Operating Instructions carefully before use of equipment. Ensure that
operations are as per recommended guidelines and conditions.
When you lend or transfer this round baler to others, please deliver the Operating
Instructions manual together with the machine and remind the user to read the same carefully
prior to use of the equipment.
If you lose the Operating Instruction manual, please subscribe it from the sales
department of Redlands or its authorized distributors.
The equipment should be operated by trained personnel only. Improper use by untrained
personnel may result in accidents or personal injury. Warranty on the equipment is void if operated
by untrained personnel or for non recommended applications.
The product is only applicable for baling sugarcane trashes, cotton stalk and corn. Please
do not use it for any other application. Please do not alter or modify the equipment. This may affect
the machine reliability and risks of machine damage and personal injury. Warranty is void if
unauthorized modications are made.
In order to improve the quality, performance or security, certain parts may be updated.
In that case, some text, photos and diagrams in the Operating Instruction may be different as
compared to the actual part.
Preface
Page 3

Operators Manual
RAM001/SB/01
1. Introduction………………………………….....
2. Baler technical specication …………......
3. Safety information ................................
3.1. Safety plates locations ....................
3.2. General recommendations ..............
3.3. Hitching machine to the Tractor .....
3.4. Product blockage removal .............
3.5. Before & during machine operation.....
3.6. Danger of re ..................................
3.7. Handling of Bales ...........................
3.8. Road circulation .............................
3.9. Allowable slopes .............................
3.10. Area of danger ................................
3.11. Power Take Off (PTO )......................
3.12. Servicing the machine ....................
3.13. Hydraulic system……………………...
3.14. Machine lifting guidelines…………...
4. Baler operating steps…………...........………
5. Baler parts and function………………........…
5.1. Basic parts name……………………….….
5.2. Lower link and upper link pin………..…
5.3. Pickup assembly…………………………...
5.4. Shear bolt……………………………………
5.5. Lever and lock plate………………………
5.6. Chain and bolt (lower limit)………….…
5.7. Reel chain and clutch assembly……….
5.8. Crop cover, cover shield & side cover…
Table of Contents
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5.9. Roller chamber…………………………....
5.10. Springs (Tension spring)…………….....
5.11. Rod and bracket……………………...….
5.12. Bale indicator rod………………….........
5.13. Bale ejector………………………….....…
5.14. Hydraulic power pack and lever…….....
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Operators Manual
RAM001/SB/01
Table of Contents
6. Installation instructions
6.1. Applicable tractor size……………...…
6.2. Assembling the machine…………...…
6.3. Attachment of power pack
operation rope…...…
6.4. Attachment of buzzer…………………
6.5. Attaching to a tractor…………………
6.5.1. Preparation for attachment……..…
6.5.2. Attaching to standard 3 Point
connection……
6.6. Method of twine routing………………
6.7. Attachment of universal joint………
6.7.1. Universal joint length check…....…
6.7.2. Method of cutting ……………………
6.7.3. Method of outer safety cover
removal…...…
6.7.4. Connection of universal joint…..…
7.Inspection before operation………………
7.1.Inspection of the tractor parts………
7.2.Inspection of connecting parts………
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7.3. Inspection of the machine……………..…
7.4.Inspection in tractor engine running….…
7.4.1.Inspection of the tractor hydraulic……
7.4.2.Inspection of machine hydraulic
system…..…
8.Operation method……………..…………………
8.1.Purpose of this machine……………………
8.2.Adjustment for operation…………………
8.3.Adjustment of twine winding numbers…
8.4.Adjustment of cover shield and side
cover……
8.5.Adjustment of bale density…………………
8.6.Operation method in eld……………….…
8.7.Transportation…………………………………
9.Safe Keeping Off season……………………….
9.1.Maintentance after operation…………….
9.2.Detaching from a tractor……………………
9.3.Storage in out of season………………….…
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Operators Manual
RAM001/SB/01
Table of Contents
10.Maintenance instructions…………........
10.1.Routine maintenance table…….......
10.2.Lubricant specication table….......
10.3.Lubricant points………….................
10.4.Gear box oil……………………...........
10.5.Worm gearbox lubrication…...........
10.6.Bucher hydraulic pump………........
10.7.Swing bracket ange RH……...........
10.8.Swing bracket ange LH……..........
10.9.16t Sprocket (shear bolt)……….......
10.10.Roller chain lubrication manual…..
-
10.11.Automatic roller chain
lubrication………........
10.12.Lubrication oil pump adjustment….
10.13.PTO Shaft greasing………………....
10.14.Maintenance after operation……...
10.15.Chain tension adjustment……......
10.15.1.Fixed and movable frame
Chain Tension………
10.15.2.Adjustment of small chain
tension plate………
10.15.3.Adjustment of power pack chain………
10.15.4.Adjustment of pickup chain tension…
10.16.Adjustment of clutch spring ……………
10.17.Adjustment of twine spring tension ……
10.18.Adjustment of arm tension spring ………
10.19.Adjustment /Replacement of binding
10.20.Adjustment of pick up suspension
spring………
-
10.21.Adjustment of bale density detection
link…
10.22.Adjustment for closing speed of gate……
11.Trouble shooting .........................................
11.1.Pickup assembly ....................................
11.2.Universal joint ........................................
11.3.Twine winding assembly .......................
11.4.Electrical ................................................
11.5.Gear box ................................................
11.6.Tail gate opening in hull frame ..............
11.7.Bale nish ..............................................
Warranty registration certicate ...................
Warranty terms and condition ......................
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knife (blade)……

Operators Manual
RAM001/SB/01
1. Introduction
Engineering drawings, images and page layouts of this operators manual is protected under Copyright Registration/Pending Registration and are protected by Design Act and those who try to imitate it in any manner would be dealt with appropriate Criminal/Civil Act.
Page 9
Redlands Ashlyn motors is the leading manufacturer of straw balers, transplanter and other agriculture
This manual indicates the standards that will guarantee regular machine maintenance and use,
machine in india. The vision of the group is to be a global player, offering affordable and quality machine
that is innovative and user friendly. The current effort is focused on accelerating the mechanization of the
Indian agriculture scenario by combing user friendly features, economical prices and low ownership costs.
The Redlands Ashlyn motors plc had developed round baler, based on years of extensive research
and development. Given proper care and attention, the machine will provide years of reliable and
dependable performance. Please do not assume that you know how to operate and maintain your
machine before reading this manual carefully. In order to prevent misuse, damage and accidents,
it is very important that everybody who will operate the machine is a fully trained operator.
This publication is divided into chapters which discuss the relative machine use and maintenance
operations. Please follow these instructions to ensure the best machine operating efciency.
70 to 120 cm and also the tailing attachment provides inline and offset options for the users.
The machine is exclusively designed for normal use in agriculture applications. The machine has
been designed to pick up and compact harvested straw or hay from the eld, to produce cylindrical
bales of forage primarily for feeding livestock. we have wide variety of tractor attachments in this
regard. This machine provides wide range of options for users like netwrap, combi tailing kit and
variable width kit.This machine provides the option for adjusting the bale chamber width from
thus avoiding problems which might damage the machine and reduce its operating performance.

Operators Manual
RAM001/SB/01
2. Baler technical specication
MODEL SBA 330 SBA 330 JUMBO 1208 JUMBO 1209 JUMBO 1211
Bale size
Bale Diameter (mm) 50 50 60 60 60
Bale Length (cm) 70 105 70 93 1042
Bale weight (Kg ) 14-17 18-22 24-28 28-32 25-35
Baler dimension
Length (cm)
146 180 146 169 180
Width (cm)
125 125 140 140 140
Height (cm) 116 116 132 132 132
Machine Weight (Kg ) 465 553 515 580 620
Tyre size & type 16 x 6.50 - 8 PLY - TUBLESS
Tractor requirements
Tractor power (HP) 25 - 60
Tractor clutch Dual clutch (Preferred)
Three point linkage Category I / II (IS 4468-1)
Material to bale HAY/PADDY STRAW/ CORN/ SHOURGAM
Recommended tractor forward speed 2-5 Km/Hr
Electrical Bale Counter Optional
Automatic chain lubrication system Available
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Engineering drawings, images and page layouts of this operators manual is protected under Copyright Registration/Pending Registration and are protected by Design Act and those who try to imitate it in any manner would be dealt with appropriate Criminal/Civil Act.
EXTRA WIDE

Operators Manual
RAM001/SB/01
2. Baler technical specication
MODEL SBA 330 JUMBO 1208 JUMBO 1209 JUMBO 1211
Bale forming roller
Bale forming chamber type Fixed
No of rollers 10 10 12 12 12
Roller diameter 15 cm
Roller type Galvanized hollow round section with six protrusion equally formed on periphery
No of protrusion 6
Roller drive Roller chain & sprocket with overload safety device
Roller chain size & make R50H-1 - RENOLD (Heavy duty)
Chain wheel sprocket 22T/Forged 20MnCr2/Trivalent Zinc plating
Bale density control To adjust mechanical linkage rod (up and down holes) provided in bracket
Bale density indication Mechanical lever and buzzer indication
Bale ejection Hydraulic power pack with mechanical drive actuates bale ejection hydraulic cylinders
Pickup reel assembly
Inside width (cm) 70 105 70 93 105
Flare width (cm) 74 108 74 98 109
Drive Roller chain
No of Tyne bars 4
Number of Tyne teeth 24 36 24 30 36
Tooth spacing (mm) 58
Lift control (Reel Height) Manually adjust hook chain length
Drive Roller chains with slip-clutch
Bearing Spherical outer diameter track roller bearing -LR201-2RS
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Engineering drawings, images and page layouts of this operators manual is protected under Copyright Registration/Pending Registration and are protected by Design Act and those who try to imitate it in any manner would be dealt with appropriate Criminal/Civil Act.
SBA 330
EXTRA WIDE

Operators Manual
RAM001/SB/01
MODEL SBA 330 JUMBO 1208 JUMBO 1209 JUMBO 1211
Twine binding system
Twine arms 1
Twine binding gearbox type Worm (80T)
Automatic twine binding Mechanical linkages and springs
Automatic bale ejection Manual or automatic
Twine arm positioning Mechanical coil springs
Baling twine material Jute / PP
Height of pickup tines from ground 0-50 mm
Setting of twine winding No 9 or 11
Area coverage ( bales / hour) 60 - 80 60 - 80 40 - 60 40 - 60 40 - 60
Drive line
Size & Spec 6 x 1.3/8” Yoke push pin type - length 610 mm
Drive protection Shear bolt on machine, plastic cover protection & safety chain
PTO speed (RPM) 540 (standard)
2. Baler technical specication
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Engineering drawings, images and page layouts of this operators manual is protected under Copyright Registration/Pending Registration and are protected by Design Act and those who try to imitate it in any manner would be dealt with appropriate Criminal/Civil Act.
SBA 330
EXTRA WIDE

Operators Manual
RAM001/SB/01
3.Safety information
We aware of all safety information: follow all safety precautions and practice safe
maintenance and service of machinery, at all times.
Warning, caution, note & environment messages:
When reading this manual, pay particular attention when you see the symbols below i.e.
warning, caution, note and environment. They will be used at various points in this manual
and may also appear on safety decals on the machine. The purpose of these messages is
to ensure that the most important information stands out from the rest of the text
WARNING: This symbol indicates a potentially hazardous situation, that if not avoided
could result in machinery damage, personal injury or even death.
CAUTION: This symbol indicates a potentially hazardous situation,that if not avoided
could result in machinery damage or personal injury.
NOTE: This symbol is used to identify special instructions or procedures which, if
not followed strictly, could result in machinery damage.
ENVIRONMENT: This symbol reminds you to respect the environment in relation to
the correct disposal of waste material.
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Engineering drawings, images and page layouts of this operators manual is protected under Copyright Registration/Pending Registration and are protected by Design Act and those who try to imitate it in any manner would be dealt with appropriate Criminal/Civil Act.
WARNING

Operators Manual
RAM001/SB/01
3.1.Safety plates - locations
Safety warning indication sign decals are xed in machine for operator and bystander
awareness of following safety hazards
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1
2
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4
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8
9
540
7
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Engineering drawings, images and page layouts of this operators manual is protected under Copyright Registration/Pending Registration and are protected by Design Act and those who try to imitate it in any manner would be dealt with appropriate Criminal/Civil Act.
Figure No: 1
Contact Redlands dealers for purchase of new symbol
Note: If the visibility of symbol are missing,
please replace with the similar new one.

Operators Manual
RAM001/SB/01
Danger, Warning and Caution Labels
The gures 1 represent the safety and information signals applied to the machine. The meaning of
each signal is explained below.
1 and 2. General Danger: Prior to carrying out maintenance or repair work, stop the tractor and
remove the ignition key. Before operating the machine, carefully read and comprehended this
manual. Keep to the safety standards and provisions during machine operation.
3. Maximum PTO rotation speed 540 rpm.
4. Danger Due to Rotating Chain Parts: When the machine is running, there is a risk of injury
due to rotating machine chain parts. Before starting up, move the guards into their protective position.
5. Danger of Arm Entanglement: Never feed or remove material by hand in front of the pick-up
unit when parts are in motion. This could result in the upper limbs, or more seriously the person,
becoming trapped.
6 and 9. Danger Due to Rotating Machine Roller Parts: When the machine is running, there is a risk of
injury due to rotating machine rollers. Before starting up, move the guards into their protective position.
7 and 8. Danger of body crushing: Stay at a safe distance from the raised gate, if the safety block is not
inserted.when the tractor is running, stay clear of the zone where the gate opens.
10. Danger of Chest crushing: Bale out of control.
11. Danger of Arm Entangling: Do not open and remove safety guards while the baler is running.
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Engineering drawings, images and page layouts of this operators manual is protected under Copyright Registration/Pending Registration and are protected by Design Act and those who try to imitate it in any manner would be dealt with appropriate Criminal/Civil Act.

Operators Manual
RAM001/SB/01
3.2. General recommendations
Read carefully this manual before starting, operating and servicing the Baler.
· Before running the baler, the operator must be informed about and trained to the machine use.
· Do not operate the baler if wearing clothes which might entangle into running parts.
· Start working only if the baler is in perfect conditions.
· Check the conditions of the various components of the pick-up to ensure proper feed and
prevent jamming.
· Do not use the baler to pick up unsuitable products and in case of bad weather conditions.
· To prevent rotation, the cardan shaft guard must always be in perfect working order and
fastened through the relevant chains.
· Read carefully all instructions provided by the manufacturer.
· Guards must always be in perfect working order.
· Before resuming work, make sure that all guards have been properly tted.
· Always keep a rst aid kit within reach.
· A re extinguisher should also be kept within reach.
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Engineering drawings, images and page layouts of this operators manual is protected under Copyright Registration/Pending Registration and are protected by Design Act and those who try to imitate it in any manner would be dealt with appropriate Criminal/Civil Act.

Operators Manual
RAM001/SB/01
3.3. Hitching the machine to the tractor
· Before hitching the machine to the tractor, make sure that the latter is in good working order
and that brakes work correctly, particularly, if the machine is to be used on gradients.
· To avoid accidents or damages to the machine, make sure that the cardan shaft is properly
connected both to the machine and to the tractor.
· Make sure that the tractor draw bar coupling pin is locked, to prevent it from releasing.
· Make sure that the electric system and turn indicators work properly.
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Figure No: 2

Operators Manual
RAM001/SB/01
In case of product blockage removal, do the following:
· Do not approach the pick-up device when it is running;
· Disengage the power take-off;
· Stop the tractor;
· Use the tool to extract the blocked material
· If needed open the tail gate and unload the bale
before cleaning the pick-up.
· Never reverse the tractor ouput to remove the blockage.
3.4. Product blockage removal
WARNING
Do not remove from or introduce
products into the pick-up device with
hands or feet while the baler
is running. Unload the bale
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Engineering drawings, images and page layouts of this operators manual is protected under Copyright Registration/Pending Registration and are protected by Design Act and those who try to imitate it in any manner would be dealt with appropriate Criminal/Civil Act.
Figure No: 3