Reelworks 27807153 User manual

Instruction Manual
REV 07/03/17
Mutifunction Air Hose Reel
WARNING:
Read carefully and understand all INSTRUCTIONS before operating. Failure to follow the safety
rules and other basic safety precautions may result in serious personal injury.
Save these instructions in a safe place and on hand so that they can be read when required.
Keep these instructions to assist in future servicing.

GENERAL SAFETY REGULATIONS
WARNING: The warnings, cautions, and instructions
discussed in this instruction manual cannot cover all
possible conditions or situations that could occur. It
must be understood by the operator that common
sense and caution are factors that cannot be built into
this product, but must be supplied by the operator.
1. Keep the work area clean and dry. Damp or wet work areas can result in
injury.
2. Keep children away from work area. Do not allow children to handle this
product.
3. Use the right tool for the job. Do not attempt to force small equipment to do
the work of larger industrial equipment. There are certain applications for
which this equipment was designed. It will do the job better and more safely
at the capacity for which it was intended. Do not modify this equipment, and
do not use this equipment for a purpose for which it Was not intended.
4. Check for damaged parts. Before using this product, carefully check that it
will operate properly and perform its intended function. Check for damaged
parts and any other conditions that may affect the operation of this product.
Replace damaged or worn parts immediately.
5. Do not overreach. Keep proper footing and balance at all times to prevent
tripping, falling, back injury, etc.
6. DO NOT use the equipment when tired or under the influence of drugs,
alcohol, or medication. A moment of inattention while operating this
equipment may result in serious personal injury

TECHNICAL DETAILS
Spring driven drum: for automatic retractable.
Locking ratchet: to maintain the desired length of hose in use.
SAFETY PRECAUTIONS
1. Use proper eye protection when assembling and using the hose reel.
2. Keep children away from the work area.
3. Personal injury and/or equipment damage may result if proper safety precautions are not
observed.
4. Ensure that reel is properly installed before connecting input and output hoses.
5. Bleed fluid/gas pressure from system before servicing reel.
6. Before connecting reel to supply line ensure that pressure does not exceed maximum
working pressure rating of reel.
7. Remember, even low pressure is very dangerous and can cause personal injury or death.
8. If a leak occurs in the hose or reel, remove system pressure immediately.
9. Ensure that reel, hose, and equipment being service are properly grounded.
10. If reel ceases to unwind or rewind, remove system pressure immediately.
11. Do not pull or jerk on hose.
INSTALLATION OF HOSE REEL
You will need to purchase appropriate hardware for mounting your new reel.
1) For mounting: For air series, Install reel on the wall and ceiling at most 9feet / 3m above the
floor. For water series, Install reel on the wall at most 4.5feet / 1.5m above the floor .
2) The reel base has two mounting holes for mounting on a suitable flat surface for air series
(four mounting holes for water series). Below figures is a template showing the correct
location of the mounting holes in the base.
3) Using the mounting holes in the base, mount the reel in the desired location. Be sure to use
appropriate hardware and tighten securely.
E1
TECHNICAL
DETAILS
SAFETY
PRECAUTIONS
INSTALLATIONOPERATIONMAINTENANCE
LIMITED
WARRANTY
EXPLODED AND
PARTS LIST
TROUBLE
SHOOTING
Item No.
27807153 -20~60˚C (-4~140˚F) Hybrid Polymer 3/8"/9.5mm
Hose Working
Temperature
Max Pressure Hose Capacity
Material I.D. Length
15m/50ft
300Psi (20Bar)
459(18")
205(8")
84(3") 102(4")
15.5(0.6")
8.5(0.3")
8.5(0.3")
378(15")
262(10")

On the wall & ceiling
4) The end of incoming hose can be connected to desired supply source.
5) Outlet fittings on reel hose attach to desired tool, or nozzle. Check connection for leakage,
also check hose reel for correct operation. See: Operation section.
6) If hose stopper adjustment is required, pull hose from reel and allow to latch at desired
length. Loosen stopper bolts, and slide stopper to a position close to the hose guide. Tighten
stopper bolts, and unlatch the reel.
OPERATION
1. Check reel for correct operation by slowly pulling out the hose. A “clicking” noise will be
heard every half revolution of the drum.
2. To latch the reel, Latching Mode Switch, when reel is in free run state, pull out the hose and
allow it to retract after hearing the first second or third “ click”，Note: it can not exceed the
back end mark When the hose is pulled out
3. To unlatch the reel,slowly pull out the hose about 1 feet/0.3 m then let hose retract until the
hose stopper rests against the hose guide opening NOT: To avoid damage to the reel,
always hold on to the hose while it is rewinding
MAINTENANCE
Make sure the hose is in proper working order.
Clean the hose with a cloth dipped in warm water to remove dirt or deposits and ensure correct
rewinding.
Do not use detergents or solvents which could prove incompatible with cable-winder materials.
Dismantling of the unit by unskilled personal could prove hazardous; the risk involved mainly
concern the preloaded springs.
E2
TECHNICAL
DETAILS
SAFETY
PRECAUTIONS
INSTALLATIONOPERATIONMAINTENANCE
LIMITED
WARRANTY
EXPLODED AND
PARTS LIST
TROUBLE
SHOOTING

LIMITED WARRANTY
1. The manufacturer warrantees this hose reel against defects in material and craftsmanship,
for a period of 24 months from date of purchase, but not including hose and O-ring parts.
2. Manufacturer’s liability is limited to replacement or repair of defective material within the
warranty period, when returned freight prepaid to the distributor or their designated service
depot.
3. The warranty does not cover damage caused by accident, misuse or faulty installation.
4. The reel must be installed and maintained in compliance with the instructions.
TROUBLE SHOOTING
E3
TECHNICAL
DETAILS
SAFETY
PRECAUTIONS
INSTALLATIONOPERATIONMAINTENANCE
LIMITED
WARRANTY
EXPLODED AND
PARTS LIST
TROUBLE
SHOOTING
Problem(s)
Fluid path (plumbing
and/or Swivel) is leaking
or damaged
Hose witll not fully
retract
Hose will not retract
at all
Reel will not latch
Fluid leaks from swivel
Swivel assembly in not
moving freely or locking
up
Possible Cause
a) Maximum pressue rating
for reel has been exceeded
b) Application is not compatible
with plumbing and/or swivel
seal materials.
a) Outlet nozzle, gun or tool is
too heavy.
b) Spring is fatigued.
c) Field installed hose is too long.
Spring has lost all tension or
has possibly broken
a) Incorrect operation
b) Dog spring or locking cam is
broken or worn
a) Swivel seals are damaged
or worn
b) Inlet hose is not flexible
Inlet hose is not flexible causing
side force on swivel
Corrective Action
a) Replace or repair damaged
components. Consult factory.
Check maximum pressure
rating of reel.
b) Contact factory to determine
chemical compatibility or
environmental issues(i.e.
temperature rating).
a) Add spring tension. See
"Spring Tension Adjustment".
b) Add spring tension. See
"Spring Tension Adjustment".
Replace Spring Canister if
required.
c) Call local distributor for correct
specified hose length.
Reinstall Spring Tension
a) To latch the reel, pull out the
hose and allow it to retract
after hearing the first second
or third "click".
b) Replace dog spring or locking
cam.
Replace swivel seals. See
"Swivel Seal Replacement".
Caution: Be sure leak is not at
Hose Fitting!
Properly tighten inlet hose. Hand
tighten fitting, plus 1/2 turn with
wrench.

EXPLODED AND PARTS LIST
E4
TECHNICAL
DETAILS
SAFETY
PRECAUTIONS
INSTALLATIONOPERATIONMAINTENANCE
LIMITED
WARRANTY
EXPLODED AND
PARTS LIST
TROUBLE
SHOOTING
31 26
1
32
19
2
29
30
7
25
9
811
28
6 12
18
14
17 1620
10
24 22 21
133 4
27
5
1523

E5
TECHNICAL
DETAILS
SAFETY
PRECAUTIONS
INSTALLATIONOPERATIONMAINTENANCE
LIMITED
WARRANTY
EXPLODED AND
PARTS LIST
TROUBLE
SHOOTING
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Description
Hose Assembly
O-ring
Ratchet Paw
Ratchet
Screws
Support Cover
O-ring
Spool
Drum
Fixed Pin
Base
Hose Compositor Assembly
Screws
Screws
Label
Pre Tightening Cover
Q’ty
1
2
1
1
9
1
2
1
2
2
1
1
8
11
2
1
Part No.
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Description
Right Casing
Baffle
Synchronous Belt
Synchronous Wheel
Screws
Spring
Hose Assembly
Guide Bar
Reduction Assembly
Spring
Gasket
Left Shell
Fixed Film
Hose Clamp
Screws
Side Cover
Q’ty
1
1
1
1
4
1
1
1
1
1
1
1
1
2
2
2

Intradin (Shanghai) Machinery Co., Ltd.
[email protected]
www.intradin.com
Size: 145x210mm REV 07/03/17 3.02.01.148157克铜版纸