Reelworks Hr211 series User manual

Instruction Manual

REV 02/09/22

Industrial Explosion-Proof Hose Reel

WARNING:

Read carefully and understand all INSTRUCTIONS before operating. Failure to follow the safety

rules and other basic safety precautions may result in serious personal injury.

Save these instructions in a safe place and on hand so that they can be read when required.

Keep these instructions to assist in future servicing.

HR211 Series

HR212 Series

HR213 Series

Ex h IIB T4 Gb. Ta = -20°C to +60°C

II 2G

Report No. (ExTR Free Reference Number): Sira R70209737A

GENERAL SAFETY REGULATIONS

WARNING: The warnings, cautions, and instructions

discussed in this instruction manual cannot cover all

possible conditions or situations that could occur. It

must be understood by the operator that common

sense and caution are factors that cannot be built into

this product, but must be supplied by the operator.

1. Keep the work area clean and dry. Damp or wet work areas can result in

injury.

2. Keep children away from work area. Do not allow children to handle this

product.

3. Use the right tool for the job. Do not attempt to force small equipment to do

the work of larger industrial equipment. There are certain applications for

which this equipment was designed. It will do the job better and more safely

at the capacity for which it was intended. Do not modify this equipment, and

do not use this equipment for a purpose for which it was not intended.

4. Check for damaged parts. Before using this product, carefully check that it

will operate properly and perform its intended function. Check for damaged

parts and any other conditions that may affect the operation of this product.

Replace damaged or worn parts immediately.

5. Do not overreach. Keep proper footing and balance at all times to prevent

tripping, falling, back injury, etc.

6. DO NOT use the equipment when tired or under the influence of drugs,

alcohol, or medication. A moment of inattention while operating this

equipment may result in serious personal injury.

TECHNICAL DETAILS HR211 SERIES

TECHNICAL

DETAILS

SAFETY

PRECAUTIONS

INSTALLATIONOPERATION

LIMITED

WARRANTY

EXPLODED AND

PARTS LIST

TROUBLE

SHOOTING

Item No. Thread

Standard

8.HR211.01

8.HR211.10

8.HR211.06

8.HR211.15

8.HR211.20

8.HR211.19

8.HR211.02

8.HR211.11

8.HR211.08

8.HR211.17

8.HR211.07

8.HR211.16

8.HR211.03

8.HR211.12

8.HR211.05

8.HR211.14

8.HR211.09

8.HR211.18

8.HR211.04

8.HR211.13

8.HR211.21

8.HR211.22

3/8"/10mm

1/2"/12.5mm

3/8"/10mm

3/4"/19mm

1"/25mm

Max Pressure Hose Capacity

I.D. Length

25m/82ft

20m/65ft

12m/40ft

8m/26ft

300Psi (20Bar)

2610Psi (180Bar)

4785Psi (330Bar)

300Psi (20Bar)

2320Psi (160Bar)

2610Psi (180Bar)

300Psi (20Bar)

150Psi (10Bar)

1520Psi (105Bar)

300Psi (20Bar)

1260Psi (87Bar)

NPT

BSPT

NPT

BSPT

NPT

BSPT

NPT

BSPT

NPT

BSPT

NPT

BSPT

NPT

BSPT

NPT

BSPT

NPT

BSPT

NPT

BSPT

NPT

BSPT

Item No. Thread Standard

8.HR211.03.T1.01

8.HR211.12.T1.01

8.HR211.04.T1.01

8.HR211.13.T1.01

3/4"/19mm

1"/25mm

Max Pressure Hose Capacity

I.D. Length

12m/40ft

8m/26ft

150Psi (10Bar)

NPT

BSPT

NPT

BSPT

TECHNICAL DETAILS FOR FUEL HOSE REEL

TECHNICAL DETAILS HR212 SERIES

TECHNICAL

DETAILS

SAFETY

PRECAUTIONS

INSTALLATIONOPERATION

LIMITED

WARRANTY

EXPLODED AND

PARTS LIST

TROUBLE

SHOOTING

8.HR212.03.T1.01

8.HR212.13.T1.01

8.HR212.04.T1.01

8.HR212.14.T1.01

8.HR212.05.T1.01

8.HR212.15.T1.01

3/4"/19mm

1"/25mm

15m/50ft

20m/65ft

15m/50ft

150Psi (10Bar)

NPT

BSPT

NPT

BSPT

NPT

BSPT

TECHNICAL DETAILS FOR FUEL HOSE REEL

Item No. Thread Standard Max Pressure Hose Capacity

I.D. Length

8.HR212.01

8.HR212.11

8.HR212.08

8.HR212.18

8.HR212.10

8.HR212.20

8.HR212.02

8.HR212.12

8.HR212.09

8.HR212.19

8.HR212.04

8.HR212.14

8.HR212.07

8.HR212.17

8.HR212.21

8.HR212.23

8.HR212.03

8.HR212.13

8.HR212.06

8.HR212.16

8.HR212.05

8.HR212.15

8.HR212.22

8.HR212.24

3/8"/10mm

1/2"/12.5mm

3/4"/19mm

1"/25mm

30m/100ft

20m/65ft

15m/50ft

300Psi (20Bar)

2610Psi (180Bar)

4785Psi (330Bar)

300Psi (20Bar)

2320Psi (160Bar)

300Psi (20Bar)

150Psi (10Bar)

1520Psi (105Bar)

300Psi (20Bar)

150Psi (10Bar)

300Psi (20Bar)

1260Psi (87Bar)

NPT

BSPT

NPT

BSPT

NPT

BSPT

NPT

BSPT

NPT

BSPT

NPT

BSPT

NPT

BSPT

NPT

BSPT

NPT

BSPT

NPT

BSPT

NPT

BSPT

NPT

BSPT

Item No. Thread Standard Max Pressure Hose Capacity

I.D. Length

TECHNICAL DETAILS HR213 SERIES

TECHNICAL

DETAILS

SAFETY

PRECAUTIONS

INSTALLATIONOPERATION

LIMITED

WARRANTY

EXPLODED AND

PARTS LIST

TROUBLE

SHOOTING

8.HR213.02.T1.01

8.HR213.08.T1.01

8.HR213.03.T1.01

8.HR213.09.T1.01

8.HR213.04.T1.01

8.HR213.10.T1.01

3/4"/19mm

1"/25mm

40m/130ft

20m/65ft

30m/100ft

150Psi (10Bar)

NPT

BSPT

NPT

BSPT

NPT

BSPT

TECHNICAL DETAILS FOR FUEL HOSE REEL

Item No. Thread Standard Max Pressure Hose Capacity

I.D. Length

8.HR213.01

8.HR213.07

8.HR213.06

8.HR213.12

8.HR213.02

8.HR213.08

8.HR213.05

8.HR213.11

8.HR213.04

8.HR213.10

8.HR213.03

8.HR213.09

1/2"/12.5mm

3/4"/19mm

1"/25mm

50m/165ft

40m/130ft

30m/100ft

20m/65ft

300Psi (20Bar)

2320psi (160Bar)

2610Psi (180Bar)

300Psi (20Bar)

150Psi (10Bar)

300Psi (20Bar)

NPT

BSPT

NPT

BSPT

NPT

BSPT

NPT

BSPT

NPT

BSPT

NPT

BSPT

Item No. Thread Standard Max Pressure Hose Capacity

I.D. Length

584 [23"]

573 [22.6"]

Ø530 [20.9"]

276 [10.9"]

210 [8.3"]

143 [5.6"]

4-Ø10.5 [0.4"]

210 [8.3"]

Fig. 1.1

For HR211

SAFETY PRECAUTIONS

1. Make sure incoming line pressure does not exceed rated operating pressure for your model

hose reel.

2. Use proper eye protection when assembling and using the hose reel.

3. Assemble the hose reel on a clean workbench.

4. Use soap and water when checking for leaks.

5. Keep children away from the work area.

WARNING: Exposure of skin directly to pressurized air, or fluid could result in severe

bodily injury.

TECHNICAL

DETAILS

SAFETY

PRECAUTIONS

INSTALLATIONOPERATION

LIMITED

WARRANTY

EXPLODED AND

PARTS LIST

TROUBLE

SHOOTING

584 [23"]

588.5 [23.2"]

203 [8.0"]

336 [14.4"]

218 [8.6"]

242 [9.5"]

11 [0.43"]

4Ø20[0.79"]

Ø530 [20.9"]

Fig. 1.2

For HR212

588.5 [23.2"]

590 [23.2"]

Ø530 [20.9"]

372.5 [14.7"]

506 [20"]

398 [15.7"]

242 [9.5"]

11[0.43"]

4Ø20[0.8"]

Fig. 1.3

For HR213

TECHNICAL

DETAILS

SAFETY

PRECAUTIONS

INSTALLATIONOPERATION

LIMITED

WARRANTY

EXPLODED AND

PARTS LIST

TROUBLE

SHOOTING

INSTALLATION OF REEL

1. For overhead ceiling mounting: Install reels at least 16.5 feet above the floor.

2. If the reel you have purchased does not have hose included, you will need to purchase and

attach. Refer to Specifications on box to determine appropriate hose size and length.

3. You will need to purchase appropriate hardware for mounting your new reel.

3.1 The reel base has four 27/64” (or 10.5mm) drilled holes for mounting on a suitable flat

surface. Fig. 1.1 to Fig.1.3 is a template showing the correct location of the 4 mounting

holes in the base.

Note:

The box of HR211 is printed with Reel mounting template, which needs to be removed (Fig. 2.1).

HR212 and HR213 series are equipped with separate Reel mounting template (Fig. 2.2, Fig. 2.3).

Attach the template to the plane where the reel is installed according to the text direction.

Mark the positioning hole on the template, remove the template, and use the tool to drill the hole.

Fig. 2.1

Reel Mounting Template

Please pay attention to the

direction of the reel before

installation.

Apply to

HR861/2861 series

HR891/2161 series

HR211 series

HR221 series

8.26" (210mm)

Fig. 2.2

9.52" (242mm)

8.58" (218mm)

Reel Mounting Template

Please pay attention to the

direction of the reel before

installation.

Apply to

HR862/2862 series

HR892/2162 series

HR212 series

HR222 series

Fig. 2.3

9.52" (242mm)

15.66" (398mm)

Reel Mounting Template

Please pay attention to the

direction of the reel before

installation. Apply to

HR863/2863 series

HR893/2163 series

HR213 series

HR223 series

TECHNICAL

DETAILS

SAFETY

PRECAUTIONS

INSTALLATIONOPERATION

LIMITED

WARRANTY

EXPLODED AND

PARTS LIST

TROUBLE

SHOOTING

3.2 The reel is supplied with a hose guide roller bracket. The bracket position may be

changed depending on the reel mounting position. Fig. 3.1 to Fig. 3.2 shows “Typical

Mounting Positions”. If bracket position needs to be changed, do the following:

(1) Pull out some hose and let reel latch.

(2) Remove the bolts that attach the guide roller bracket to the support post.

(3) Rotate guide roller bracket to correct position, replace bolts and tighten.

4. Using the four holes in the base, mount the reel in the desired location. Be sure to use

appropriate hardware and tighten securely.

5. Apply Teflon tape or pipe sealant to supply line threads, attach to reel inlet and tighten. The

other end of incoming line can now be connected to desired supply source.

The mounting hole without plastic spraying on the base, which is the grounding hole.

Be sure that it is reliably connected with the external grounding device.

6. If hose has been supplied with reel: Apply Teflon tape or pipe sealant to outlet fitting on reel

hose, then attach to desired tool, or nozzle. Check connection for leakage, also check hose

reel for correct operation. (Details see Operation section.)

7. If hose stopper adjustment is required, pull hose from reel and allow to latch at desired

length. Loosen stopper bolts and slide stopper to a position close to the hose guide. Tighten

stopper bolts, and unlatch the reel.

INSTALLATION OF HOSE

1. Securely stabilize the reel.

2. Facing the swivel fitting side of reel: Turn the drum clockwise, by hand, until the rewind

spring is tight, and drum has latched. As an extra precaution while installing new hose,

secure drum in the latched position.

3. Insert end of the hose through guide roller bracket, and feed through the opening in the drum flange.

4. Use Teflon tape or pipe sealant on hose fitting threads, screw fitting into swivel and tighten.

Note: To avoid damage to the swivel, use a wrench to support the swivel fitting while

tightening the hose.

5. Attach hose stopper on the other end of hose, near the outlet fitting.

6. Carefully release drum latch, and slowly allow hose to wind onto the reel.

HR211 HR212

HR213

Grounding mounting hole

Non-plasticized area 25mm

Grounding mounting hole

Non-plasticized area 25mm

Grounding mounting hole

Non-plasticized area 25mm

Note: Final spring tension adjustment is accomplished by adding wraps of hose around the

drum (to increase tension) or taking off wraps of hose (to decrease tension). Refer to:

Adjustment of Spring Tension.

OPERATION

1. Check reel for correct operation by slowly pulling out the hose. A “clicking” noise will be

heard every half revolution of the drum.

To latch the reel, pull out the hose and allow it to retract after hearing the first second or third “ click”.

3. To unlatch, slowly pull out the hose until the “clicking” noise stops, then let the hose retract

until the hose stop rests against the hose guide. Note: To avoid damage to the reel, always

hold on to the hose while it is rewinding.

4. Periodically check the hose condition for wear or damage, and check the swivel fitting for

leakage. Replace any worn, damaged, or leaking parts.

Adjustment of Spring Tension

1. Pull out approximately 6ft or 2m of hose and allow the drum to latch.

2. Remove hose stopper from hose, and feed hose back through guide.

3. Wrap the pulled hose one time around the drum to increase tension or un-wrap hose one

time from drum to decrease tension.

4. Re-insert hose through guide, and install stopper onto hose end.

Unlatch the Drum and check tension. Pull hose from reel, and adjust stopper position if necessary.

REPLACEMENT OF HOSE

1. Turn off supply to reel.

2. Pull out all the old hose and lock the reel in this position. Caution: Make sure reel drum is

securely locked and cannot rotate back.

3. Remove two hose clamps from hose.

4. Carefully disconnect hose from swivel joint on side of reel, or male fitting in axle center and

remove old hose.

5. Feed new hose through guide and opening in drum, and connect to swivel. Re-install two

hose clamps, on inside and outside of drum flange. Install stopper on other end of hose in

the same position as before.

TECHNICAL

DETAILS

SAFETY

PRECAUTIONS

INSTALLATIONOPERATION

LIMITED

WARRANTY

EXPLODED AND

PARTS LIST

TROUBLE

SHOOTING

Wall Floor Ceiling

HR211 & HR212 Wall & Floor & Ceiling

Fig. 3.1

Wall Floor

HR213 Wall & Floor

Fig. 3.2

6. Carefully release the drum latch, and slowly allow the hose to wind onto the reel. Note: Final

spring adjustment is accomplished by adding or removing wraps of hose around the drum.

(Details see spring tension adjustment).

SPRING CANISTER WARNING

If the rewind spring fails for any reason: For safety reasons, the manufacturer strongly

recommends the replacement of the spring canister be carried out by a professional mechanic.

LIMITED WARRANTY

1. The manufacturer warrantees this hose reel against defects in material and craftsmanship,

for a period of 5 years from date of purchase.

2. Hose, if supplied with reel, O-rings, plastic rollers and rubber stopper are deemed to be

normal wear items; not warranted.

Manufacturer’s liability is limited to replacement or repair of defective material within the warranty

period, when returned freight prepaid to the distributor or their designated service depot.

4. The warranty does not cover damage caused by accident, misuse or faulty installation.

5. The reel must be installed and maintained in compliance with the instructions.

TROUBLE SHOOTING

TECHNICAL

DETAILS

SAFETY

PRECAUTIONS

INSTALLATIONOPERATION

LIMITED

WARRANTY

EXPLODED AND

PARTS LIST

TROUBLE

SHOOTING

Problem(s)

Fluid path (plumbing

and/or Swivel) is leaking

or damaged

Hose will not fully

retract

Hose will not retract

at all

Reel will not latch

Fluid leaks from swivel

Swivel assembly in not

moving freely or locking

Possible Cause

a) Maximum pressue rating

for reel has been exceeded

b) Application is not compatible

with plumbing and/or swivel

seal materials.

a) Outlet nozzle, gun or tool is

too heavy.

b) Spring is fatigued.

c) Field installed hose is too long.

Spring has lost all tension or

has possibly broken

a) Incorrect operation

b) Dog spring or locking cam is

broken or worn

a) Swivel seals are damaged

or worn

b) Inlet hose is not flexible

Inlet hose is not flexible causing

side force on swivel

Corrective Action

a) Replace or repair damaged

components. Consult factory.

Check maximum pressure

rating of reel.

b) Contact factory to determine

chemical compatibility or

environmental issues(i.e.

temperature rating).

a) Add spring tension. See

"Spring Tension Adjustment".

b) Add spring tension. See

"Spring Tension Adjustment".

Replace Spring Canister if

required.

c) Call local distributor for correct

specified hose length.

Reinstall Spring Tension

a) To latch the reel, pull out the

hose and allow it to retract

after hearing the first second

or third "click".

b) Replace dog spring or locking

cam.

Replace swivel seals. See

"Swivel Seal Replacement".

Caution: Be sure leak is not at

Hose Fitting!

Properly tighten inlet hose. Hand

tighten fitting, plus 1/2 turn with

wrench.

Part No.

Description

Base Assembly

Spring

Nut

Screw

Axle Sleeve

Protection Cover

Spring Core

Screw

Hose Assembly

Drum Assembly

Protection Base

Fitting

Support plate 2

Locking Ring Gasket

Screw

End Cap

Hose Assembly

Convert Fitting

Fitting

Thread protector

Valve Assembly

O-Ring

Q’ty

Part No.

Description

Axle Sleeve

Locking Ring

Screw

Drum 1

Support Plate 1

Bumper Block

Thread protector

Roller

Roller Axle

Roller Base

Roller

Roller Axle

Screw

Ratchet

Ratchet Srping

Washer

Bolt

Washer

Ball

Nut

Q’ty

EXPLODED AND PARTS LIST HR211 SERIES

TECHNICAL

DETAILS

SAFETY

PRECAUTIONS

INSTALLATIONOPERATION

LIMITED

WARRANTY

EXPLODED AND

PARTS LIST

TROUBLE

SHOOTING

26 16 4 3729

728

3 8

930 10 11 12

2 5 41 423940

24 18 21

3436 33 32

35 13

1538

43 44 45

23 22

Part No.

Description

Base Assembly

Spring

Spring Drum Cover

Nut

Spring Core

Screw

Protection Cover

Spring Core

Axle Sleeve

Screw

Spring Drum Assembly

Screw

Hose Assembly

Drum Assembly

Protection Base

Fitting

Support plate 2

Locking Ring Gasket

Screw

End Cap

Hose Assembly

Convert Fitting

Fitting

Thread protector

Valve Assembly

Q’ty

Part No.

Description

O-Ring

Axle Sleeve

Locking Ring

Screw

Drum 1

Support Plate 1

Bumper Block

Thread protector

Roller

Roller Axle

Roller Base

Roller

Roller Axle

Screw

Ratchet

Ratchet Srping

Washer

Bolt

Washer

Ball

Nut

Q’ty

EXPLODED AND PARTS LIST HR212 SERIES

E10

TECHNICAL

DETAILS

SAFETY

PRECAUTIONS

INSTALLATIONOPERATION

LIMITED

WARRANTY

EXPLODED AND

PARTS LIST

TROUBLE

SHOOTING

30 20 6 33 41 32

104 2 12 9

11 5

3145 4642 43 2918 19

22 27

13 34

39 37 36

47 48 49

28 26

Part No.

Description

Base Assembly

Spring

Spring Drum Cover

Nut

Spring Core

Screw

Protection Cover

Spring Core

Axle Sleeve

Screw

Spring Drum Assembly

Screw

Hose Assembly

Drum Assembly

Protection Base

Fitting

Support plate 2

Locking Ring Gasket

Screw

End Cap

Hose Assembly

Convert Fitting

Fitting

Thread protector

Valve Assembly

Q’ty

Part No.

Description

O-Ring

Axle Sleeve

Locking Ring

Screw

Drum 1

Support Plate 1

Bumper Block

Thread protector

Roller

Roller Axle

Roller Base

Roller

Roller Axle

Screw

Ratchet

Ratchet Srping

Washer

Bolt

Washer

Ball

Nut

Q’ty

EXPLODED AND PARTS LIST HR213 SERIES

E11

TECHNICAL

DETAILS

SAFETY

PRECAUTIONS

INSTALLATIONOPERATION

LIMITED

WARRANTY

EXPLODED AND

PARTS LIST

TROUBLE

SHOOTING

30 20 6 33 41 328 2 12

11 5 4 1 45 43

18 29 28

13 34 14 15

16 384039 37 36 17

22 26

746

47 48 49

Intradin (Shanghai) Machinery Co., Ltd.

[email protected]

www.intradin.com

Size: 145x210mm REV 02/09/22157克铜版纸

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