PICOTE DN100 Instruction Manual

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Operating & Safety Manual
Smart CutterTM DN150-DN225 / 6”-9” & DN250-DN300/ 10”-12”
for 18mm/¾” shaft
These instrucons are for your personal safety. Always ensure that you
have read and understood these instrucons before using any tools of
the Smart CuerTM range. Please also read and understand the Maxi Mil-
ler Power Plus manual before using the Smart CuerTM Tool.
We now have resellers in the U.S., Europe & Australasia.
Locate your reseller at picotesolutions.com

2
TOPIC PAGE/S
SAFETY INFORMATION & SYMBOLS 3
AVAILABLE SIZES & POWER SOURCES 6
BILL OF MATERIALS 7
ASSEMBLY 10
USING THE SMART CUTTERTM 13
MAINTENANCE & SPARE PARTS 15
PRACTICAL TIPS & SAFETY ADVICE 17
WARRANTY POLICY & PROCEDURE 18
To watch practical demonstration videos, or to download an electronic copy of these in-
structions, please visit www.picotesolutions.com. Please note that videos are not intend-
ed as a replacement or alternative to this operating and safety manual, but only as an
additional learning tool.
TABLE OF CONTENTS

3
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
SAFETY INFORMATION
This section contains important safety information. Failure to
comply could result in serious injury or death.
Safety Symbols
Personal Protective Equipment (PPE)
Always use Personal Protective Equipment when using the Smart CutterTM and Miller
systems, including suitable overalls / protective clothing & footwear and the following:
Always wear suitable eye protection when using the Smart CutterTM to prevent
sewage, chemicals or dust from irritating your eyes.
Always wear suitable ear protection when using the Smart CutterTM and Miller
systems to prevent any hearing loss.
Always wear suitable cut-resistant gloves when using the Smart CutterTM to
prevent any hand injuries. Any open injuries or skin irritations should be cov-
ered at all times to avoid contact with sewage, chemicals or dust.
Always wear a suitable ventilation mask when using the Smart CutterTM or Miller
systems to prevent any resin dust being inhaled or consumed, which can cause
occupational asthma or dermatitis as well as eye irritation.
Danger risk of serious injury from rotating parts
Danger risk of serious injury, follow instructions
Danger risk of serious injury or death by electrocution, follow instructions
Danger risk of serious injury from hot parts
Safety symbols are used throughout this manual to draw attention to potential hazards.
Danger do not touch. Risk of injury, follow instructions
Danger risk of serious injury or death by electrocution, follow instructions

4
Dust produced can be dangerous to your health, inflammable or explosive.
Make sure the drain pipe has been opened and ventilated to stop any gases
forming in the lateral drain where the work takes place.
Before assembly, use, replacement of parts or maintenance, unplug the Picote
milling machine or your hand drill from its power socket.
High voltage. Failure to comply may lead to serious injury in-
cluding electric shock or injury from rotating parts!
Always remember
Safety Symbols cont.
Safety symbols are used throughout this manual to draw attention to potential hazards.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
ELECTRICAL SET UP REQUIREMENTS FOR MAXI MILLER POWER PLUS
Electrical shock can cause serious or fatal injury. Only qualified personnel
should install, maintain or troubleshoot this equipment.
Picote recommends that a properly trained electrician be available to wire a
power distribution box to whatever power source is available. In the case
where a generator is required, a minimum power requirement of 25,000
KW/KVA 3 Phase 480 volt is necessary.
The Power Plus is a dual voltage 3 phase power configuration. It uses a 10 gauge 4
wire cord.
Be sure the system is properly grounded/earthed before applying power. Do not apply power be-
fore you ensure that grounds are connected. Electrical shock can cause serious or fatal injury.
Follow the National Electrical Code (NEC) and local codes for the safe installation of the equip-
ment.
Do not operate the Power Plus Miller until you are sure that you are completely familiar with the
safe operation of the machine, all accessories and safety equipment. Improper use can lead to
severe injury. The user manual defines proper use of this equipment.
Contact Picote if you do not understand any procedure or operation concerning this
equipment or the user manual.
READ THE MAXI MILLER POWER+ MANUAL BEFORE USE

5
TRANSPORT
Picote tools should be transported in car or other vehicle properly secured to prevent any sudden movements caused
by hard braking or accident. Using lidded boxes which are fastened and stored on the boom of a van is recommen-
ded.
Never transport machine with tool aached to the sha.
If using pick-up or trailor to transport Picote machine or tools, cover the products to protect them from raining water
and dust.
STORAGE
It is recommended that tools are stored indoors protected from rain and sunlight and in constant ambient temperature.
If products have been stored for long periods of me (over 2-3 months), it should be checked and tested prior to use in
eld.
This secon contains important safety informaon. Failure to comply could result in serious injury or death.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
DISPOSAL
Smart CuerTM metallic and plasc components can be separated and disposed separately as plasc and metal waste.
Always follow the local waste handling rules and regulaon.
ENVIRONMENTAL
Operaonal Ambient Temperature Range: -10...50 oC (14...122 oF) frost and condensaon free
Storage Ambient Temperature Range: -20...60 oC (-4...140 oF) frost and condensaon free

6
AVAILABLE SIZES & POWER SOURCES
The Smart CutterTM is a fine tuning tool. It can be used to fine tune remaining edges af-
ter a connection has been reinstated using the Twister tools. The Smart CutterTM can also
be used to remove any remaining lining or inconsistencies, after the collapsed lining has
been removed using a Smart Crusher, Sweeper or Grinding Chains. The side grinding
panels adapt to the pipe size when the tool rotates.
Selecting the correct Smart Cutter for the job
Choose your Smart Cutter according to the size of the original host pipe.
SMART CUTTERTM Shaft size
mm/inches
BEND 90° BEND 45°
Smart CutterTM DN100 / 4” 18 / ¾”YES YES
Smart CutterTM DN150 / 6” 18 / ¾”YES YES
Smart CutterTM DN200-DN300 /
8”-12”
18 / ¾”YES YES
CHOOSING YOUR POWER SOURCE
The Smart Cutter for the 18mm/¾” diameter shaft has been designed for and can ONLY
be operated with the Picote Maxi Miller Power+ machine.
The machine should only be connected only to a 380-480 Volt (3-phase) power supp-
ly. The power source has to be grounded (earthed).

7
BILL OF MATERIALS: Smart CutterTM DN100/4”
The Hub Disc can be changed with the Crusher or Drill Head.

8
BILL OF MATERIALS: Smart CutterTM DN150/6”

9
BILL OF MATERIALS:
Smart CutterTM DN200-DN225 / 8”-9”
Side grinding panels can be changed to 150x250 for DN250-DN300 pipes.

10
DN100, DN150 & DN200-DN300 / 4”, 6” & 8”-12” SMART CUT-
TERTM ASSEMBLY & USE
First, make sure you have all the required parts. Please see photo parts’ lists on page 5.
Smart Cuer TM DN100/4”
Smart CuerTM DN200-DN300/8”-12”
Please read safety informaon on
page 3 before assembly and use.
1001250100A Smart CuerTM DN100 12mm, 6-panel hub, aluminum
1001870150A Smart CuerTM DN150 hub 18mm, 6-panel, aluminum
1021800200 Smart CuerTM DN200-225 18mm, 8-panel, aluminum
Smart CuerTM DN150/6”

11
Smart CuerTM DN150/6”
Assembly Instrucons
Recommended: Locte 542 Thread Sealant
Step 1. Slide the side grinding panels into their
slots.
Step 2. Add Hub Disc, Spring Washers and Allen Bolts (M8x30 “light”) and ghten
the bolts. Use Locte 542.

12
Smart CuerTM DN200-DN300/8”-12”
Assembly Instrucons
Recommended: Locte 542 Thread Sealant
Step 1. Slide the side grinding panels into their
slots.
Step 2. Add Hub Disc, Spring Washers and Allen Bolts (M8x30 “light”) and ghten
the bolts. Use Locte 542.

13
Select the correct size tooling and drill head for your job. Ensure water is owing
in the pipe or the vacuum extracon is ready (dry cleaning). Venlate the work-
ing area properly. Ensure that all metallic drain pipes are grounded/earthed. The
Smart Cuer causes high fricon and there is risk of electric shocks. Verify the
locaon to posion the Smart CuerTM with a CCTV camera. Place the Smart
CuerTM inside the pipe ensuring that side grinding panels t completely inside
the drain before turning the power on.
Using the Smart CuerTM
Before Starng Work
During Operaon
Switch the power on. Inially start the Smart CuerTM at a lower speed to remove sharp edges o
the surface and then slowly increase the speed. Adjust the speed while working. Hold sha ght-
ly. Move the tool in back and forth movement in the pipe. Always use the CCTV camera to check
how you are progressing.
Do not force the cuer through the pipe—let the tool do the work. If too much force or excessive
high speed is used the tool might get stuck resulng in damaging or breaking the tool, sha or
the pipe. Too high rotaonal speeds could result in the side grinding panels being damaged on
sharp metal edges. Use lower rotaonal speed to grind possible sharp edges duller. Use either
water or vacuum to remove the debris.
Please read safety informaon on
page 3 before assembly and use.
NEVER SWITCH ON THE SMART CUTTERTM OUTSIDE OF THE PIPE! The tool needs
to t completely inside the pipe before turning power on and using the tool. Fail-
ure to comply could lead to serious injury or death.
PLEASE NOTE: Where water cooling is not being used (air/vacuum situaons) beware that the
tool might get hot. Always wear heat resistant gloves aer the machine has been switched o
and the power supply isolated. The tools can then be cooled down using water or le to cool in
the open air. Always observe the temperature of the outer casing and let the Maxi Miller Power+
cool down aer every 30 min periods of constant work.

14
Using the Smart CuerTM
Aer Use
Please read safety informaon on
page 3 before assembly and use.
Do not turn power on when the Smart CuerTM is outside of the drain! The tool-
ing needs to be installed completely inside the pipe before you turn the power
on.
To begin select rotaonal speed between 650—800 rpm. Aer you have grinded
sharp edges the rotaonal speed can be increased to 1100—1300 rpm.
Where ever possible use water as the cooling medium.
Always take a break every 30 mins to prevent the outer casing from melng. Reg-
ularly inspect the condion of the outer casing.
To improve the eciency and cut down work me you regularly need to change
the side grinding panels.
RECOMMENDATIONS
WARNING: Turn the power o and isolate the supply before you remove the tool from the
pipe. There is a risk of serious injury or death! The tool can be very hot. Carefully take the tool
out from the pipe.
Check out the condion of the tooling and sha. Replace any worn-out parts. If the sha looks
damaged, remove decrepit part with an angle grinder and shorten outer casing accordingly.

15
CARING FOR THE FLEXIBLE SHAFT
Prior to shipping the exible sha is pre-treated with Picote Felible Sha Lubri-
cant and the outer casing replaced. Always inspect the condion and when re-
quired apply paran oil between the exible sha and its outer casing. If neces-
sary remove the sha from its casing to treat. When the casing has been re-
placed, manually rotate the sha for even coverage.
FASTENER SCREWS
Replace the fastener screws immediately if you are unable to fully ghten them due to worn out
hex socket heads. Otherwise, a panel could detach from the hub during the cung operaon and
fall into the pipe.
MAINTENANCE
1313001812 Specialized Sha Connector 18/12
1200100100 Side Grinding Panel with Wedge 100x100 for 6 panel hub
1000200050 HUB Disc 0x50x3 XL (6-panel)
1200150150 Side Grinding Panel 150x150
1000200070 HUB Disc 0x70x3 XL (6-panel)
1200150200 Side Grinding Panel 150x200
1200150250 Side Grinding Panel 150x250
1000200100 HUB Disk 0x100x3 XL (8-panel)
1300215085 Front Drill Head DN100 85mm
1300215130 Front Drill Head DN150 130mm
1300215175 Front Drill Head DN200 175mm
1300215200 Front Drill Head DN225 200mm
900000694 Front Drill Head Blade DN200 4pcs/package
900000716 Front Drill Head Blade DN225 4pcs/package
SPARE PARTS

16
MILLER
1350000102 Picote Allen Bolt M8x30 ”light”
1313002185 Sha Connector 18 mm
9575034-1Strain Relief Maxi Power+
1312021180020 Maxi Power+ spare sha 20.5m
1312021180011 Maxi Power+ extension sha 11m
93212520180SB Sleeve for 18mm outer casing
SPARE PARTS — Other
3570032016 MAXI MILLER POWER PLUS 18/18 400V
In case there is problem that you cannot solve using this manual, please consult your reseller or the Picote Soluons.
For informaon about product training and support contact Picote Soluons Oy Ltd or your authorized Picote re-
seller.
TRAINING

17
CUTTING THE FLEXIBLE SHAFT
ADDING A VISUAL MARKER FOR SAFETY
Aach a visual marker (tape) to the outer casing of
the exible sha. Place it around half a metre
from the end point of the sha. The mark will indi-
cate the chain’s locaon and prevent possible inju-
ries when the Pipe Cuer is removed from the
pipe, including injury by rotang parts.
PRACTICAL TIPS & SAFETY ADVICE
Here are some useful ps on how to get the most out of your Picote system.
Always use the recommended tools for maintenance to avoid personal injury.
Always inspect the exible sha before each use.
If there are potenal weak points or the sha is
damaged, cut o the damaged length using a band
saw.
SHAFT ROUNDER
The sha rounder smooth's the end of the exible
sha, prevenng the user from being cut by the
otherwise sharp metal edge .
Feed the sha through the socket to the end and
securely fasten. The outer casing should reach all
the way to the base of the sha socket to protect
the sha.
ATTACHING A SHAFT SOCKET
CREATING LEADERS
You can extend the life of the exible sha and
increase producvity on site by making individual
leaders for the most commonly used tools. This
way you easily and quickly switch between too-
ling.

18
WARRANTY POLICY AND PROCEDURE
Limited Warranty:
Picote warrants to the original End User that the Product purchased by such End User will operate in
accordance with and substanally conform to their published specicaons when shipped or otherwise
delivered to the End User and for a period of one (1) year, except electric motors for which the warranty
period shall be six (6) months, provided, however, that Picote does not warrant any claim or damage under
this
Warranty if such claim or damage results from:
1. Consumable parts or normal wear and tear resulng from use of the Products,
2. Product overload or overheated motor,
3. Regular periodic maintenance of Products,
4. Misuse, neglect, or improper installaon or maintenance of the Products, or use of Products
not for their intended purpose,
5. Products that have been altered, modied, repaired, opened or tampered with by anyone
other than Picote or an authorized Picote Service Centre, or unsuitable or unauthorized spare
parts, accessories or third party products when using the Products or;
6. the use of the Products not in compliance with their respecve Documentaon, user manuals,
safety and maintenance instrucons, and any usage restricons contained therein, or
7. accident, re, power failure, power surge, or other hazard.
Otherwise, the Products are sold AS IS. End User is responsible for using the Products within
their specicaons and instrucons as contained in the Documentaon.
EXCEPT AS SPECIFIED IN THIS WARRANTY, ALL EXPRESS OR IMPLIED CONDITIONS,
REPRESENTATIONS, AND WARRANTIES INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OR
CONDITION OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, NONINFRINGEMENT,
SATISFACTORY QUALITY OR ARISING FROM A COURSE OF DEALING, LAW, USAGE, OR TRADE PRACTICE,
ARE HEREBY EXCLUDED TO THE EXTENT ALLOWED BY APPLICABLE LAW. TO THE EXTENT AN IMPLIED
WARRANTY CANNOT BE EXCLUDED, SUCH WARRANTY IS LIMITED IN DURATION TO THE WARRANTY
PERIOD. BECAUSE SOME STATES OR JURISDICTIONS DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, THE ABOVE LIMITATION MAY NOT APPLY. This disclaimer and exclusion shall
apply even if the express warranty set forth above fails of its essenal purpose.

19
Date: 6 Nov.. 2019 Rev. 1
Author: Mikko Langvik
Accepted: Dawn Greig
Please Contact:
Your Reseller / Salesperson or Picote
www.picotesoluons.com
Date: 6 Nov. 2019
Finland. United Kingdom. USA.
Dawn Greig
Global Business Development &
Creave Director
[phone]
dawn@picotesoluons.com
Anthony DeCavitch
Global Sales Director
[phone]
tony@picotesoluons.com
Authorised Resellers:
www.picotesoluons.com/resellers
Jake Saltzman
World Wide Technical Director
[phone]
jake@picotesoluons.com
Richard Swan
Director of Technical Client Services
[phone]
richard@picotesoluons.com
Raudoiajane 4
06450 Porvoo, Finland
support@picotesoluons.com
Producon & R&D
Internaonal Oces Technical Support