Reelworks HR181 User manual

Instruction Manual
REV 03/09/21
Industrial Hose Reel
HR116
HR181
HR182
WARNING:
Read carefully and understand all INSTRUCTIONS before operating. Failure to follow the safety
rules and other basic safety precautions may result in serious personal injury.
Save these instructions in a safe place and on hand so that they can be read when required.

GENERAL SAFETY REGULATIONS
WARNING: The warnings, cautions, and instructions
discussed in this instruction manual cannot cover all
possible conditions or situations that could occur. It
must be understood by the operator that common
sense and caution are factors that cannot be built into
this product, but must be supplied by the operator.
1. Keep the work area clean and dry. Damp or wet work areas can result in
injury.
2. Keep children away from work area. Do not allow children to handle this
product.
3. Use the right tool for the job. Do not attempt to force small equipment to do
the work of larger industrial equipment. There are certain applications for
which this equipment was designed. It will do the job better and more safely
at the capacity for which it was intended. Do not modify this equipment, and
do not use this equipment for a purpose for which it Was not intended.
4. Check for damaged parts. Before using this product, carefully check that it
will operate properly and perform its intended function. Check for damaged
parts and any other conditions that may affect the operation of this product.
Replace damaged or worn parts immediately.
5. Do not overreach. Keep proper footing and balance at all times to prevent
tripping, falling, back injury, etc.
6. DO NOT use the equipment when tired or under the influence of drugs,
alcohol, or medication. A moment of inattention while operating this
equipment may result in serious personal injury

TECHNICAL DETAILS HR116 & HR182 SERIES
Note: The products are not equipped with hoses.
E1
290
90
4-15
4-11
A-A
608
300
AA
269
502.5
467
TECHNICAL DETAILS
EXPLODED VIEW
AND PARTS LIST
OTHERS INSTALLATION AND OPERATION
Item No.
HR116.01
HR116.02
HR116.03
HR116.04
HR116.05
HR116.06
HR116.07
HR116.08
HR182.01
HR182.02
HR182.03
HR182.04
3/4"NPT
3/4"BSPT
1/2"NPT
1/2"BSPT
3/4"NPT
3/4"BSPT
1/2"NPT
1/2"BSPT
1/2"NPT
1/2"BSPT
3/8"NPT
3/8"BSPT
Inlet/
Outlet
4000psi
276bar
4000psi
276bar
300psi
20bar
300psi
20bar
4350psi
300bar
4350psi
300bar
40lbs
18.2kgs
40lbs
18.2kgs
40lbs
18.2kgs
40lbs
18.2kgs
40lbs
18.2kgs
40lbs
18.2kgs
32lbs
14.5kgs
32lbs
14.5kgs
32lbs
14.5kgs
32lbs
14.5kgs
32lbs
14.5kgs
32lbs
14.5kgs
20.7"x21.5"x23.2"
52.5x54.5x59cm
20.7"x21.5"x23.2"
52.5x54.5x59cm
20.7"x21.5"x23.2"
52.5x54.5x59cm
20.7"x21.5"x23.2"
52.5x54.5x59cm
20.7"x21.5"x23.2"
52.5x54.5x59cm
20.7"x21.5"x23.2"
52.5x54.5x59cm
Carton Steel
Carton Steel
Carton Steel
Carton Steel
Carton Steel
Carton Steel
Carton Steel
Carton Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Max.
Pressure
Gross
Weight
Net
Weight Package Material
Hose
Length
Hose
I.D.
100ft
30m
150ft
46m
100ft
30m
150ft
46m
250ft
76m
300ft
90m
3/4"
3/4"
1/2"
1/2"
3/4"
3/4"
1/2"
1/2"
1/2"
1/2"
3/8"
3/8"

TECHNICAL DETAILS HR181 SERIES
Note: The products are not equipped with hoses.
INSTALLATION AND OPERATION
1. Valve installation
Keep the drum locked. Clean the thread of the valve assembly and connecting shaft, and
check whether the O-ring on the valve is damaged. If it is damaged, replace it and tighten it
with a wrench.
2. Handle installation
Keep the drum locked. Remove the bolt and washer on the support shaft, put the handle end
into the support shaft, and lock the washer and bolt.
3. Hose installation
Keep the drum locked. Clean up the internal joint thread and hose joint thread, apply the
thread sealant on the hose joint, and tighten it with a wrench; reserve a certain length of the
hose in the drum, buckle the hoop on the hose, and lock the screw on the drum assembly
with a screwdriver.
4. Hose reel operation
Ensure that the valve and hose are installed correctly and the base of the hose reel is fixed.
(1) When pulling out the hose, the locking handle is pulled outward to unlock, and the
handle nut is adjusted to control the speed of the hose. After the hose is pulled out
completely, buckle the locking handle into the drum again.
(2) For hose retraction, the locking handle is pulled out to unlock, the nut of the handle is
loosened to make it in the state of no resistance, and the handle is turned to retract
hose. After the hose is fully retracted, tighten the handle nut and lock the handle into the
drum.
(3) When the reel is in the state of full recovery, it should be under a non-compression
condition. It can only be pressurized when the hose is in the loose state
E2
210
90
A-A
4-15
4-11
502.5
269
467
528
220
A
A
TECHNICAL DETAILS
EXPLODED VIEW
AND PARTS LIST
OTHERS INSTALLATION AND OPERATION
Item No.
HR181.01
HR181.02
HR181.03
HR181.04
1/2"NPT
1/2"BSPT
3/8"NPT
3/8"BSPT
Inlet/
Outlet
4350psi
300bar
4350psi
300bar
37lbs
16.8kgs
37lbs
16.8kgs
30lbs
13.6kgs
30lbs
13.6kgs
17.5"x21.5"x23.2"
44.5x54.5x59cm
17.5"x21.5"x23.2"
44.5x54.5x59cm
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Max.
Pressure
Gross
Weight
Net
Weight Package Material
Hose
Length
Hose
I.D.
150ft
46m
200ft
60m
1/2"
1/2"
3/8"
3/8"

EXPLODED VIEW AND PARTS LIST - HR116 & HR182
25 24 22 21
1
2
3
23
11
9
8
7
6
5
4
12 13 14
15
16
17
18
19
20
10
TECHNICAL DETAILS
EXPLODED VIEW
AND PARTS LIST
OTHERS INSTALLATION AND OPERATION
E3
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
Description
Base Assembly
Nut
Bolt
Drum Assembly
Swivel joint
Connecting shaft assembly
Hexagon screw
Axle sleeve
Hexagon screw
O-ring
Valve assembly
Hose hoop
Screw
Q’ty
1
4
4
1
1
1
8
2
8
1
1
1
1
Part No.
14
15
16
17
18
19
20
21
22
23
24
25
Description
Support Shaft
Handle nut
Brake bracket
Square neck bolt
Large washer
Screw
Handle assembly
Nut
Latch
Spring
Washer
Shaft ring
Q’ty
1
1
1
1
1
1
1
1
1
1
1
1
Wearing parts: 11, 12, 13, 15, 17, 21.

EXPLODED VIEW AND PARTS LIST - HR181
19
5
24
4
8
7
6
3
9
2
1
11 12 13 14
15
10
16 18
25 23 22 21 20
17
TECHNICAL DETAILS
EXPLODED VIEW
AND PARTS LIST
OTHERS INSTALLATION AND OPERATION
E4
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
Description
Hexagon screw
axle sleeve
Handle assembly
Large washer
Bolt
Square neck bolt
Brake bracket
Handle nut
Support shaft
Hexagon screw
Nut
Hose hoop
Screw
Q’ty
8
2
1
1
1
1
1
1
1
8
1
1
1
Part No.
14
15
16
17
18
19
20
21
22
23
24
25
Description
Drum assembly
Swivel joint
Connecting shaft assembly
O-ring
Valve assembly
Nut
Bolt
Base assembly
Washer
Axle sleeve
Spring
Latch
Q’ty
1
1
1
1
1
4
4
1
1
1
1
1
Wearing parts: 6, 8, 11, 12, 13, 18.

OTHERS
Transportation
During the transportation, the locking bolt shall be locked on the drum to avoid rotation of the
drum body. Direct sunlight and rain should be avoided. Contact with corrosive substances and
mixed loading are prohibited.
Storage
Storage temperature range: - 4°F (- 20°C) - 140°F (60°C)
Storage conditions: the warehouse shall be well ventilated, avoid humid environment and
prohibit contact with corrosive substances.
Limited Warranty
1.The manufacturer warrantees this cable reel against defects in material and craftsmanship,
for a period of 60 months from date of purchase.
2.Manufacturer’s liability is limited to replacement or repair of defective material within the
warranty period, when returned freight prepaid to the distributor or their designated service
depot.
3.The warranty does not cover damage caused by accident, misuse or faulty installation.
4.The reel must be installed and maintained in compliance with the instructions.
TECHNICAL DETAILS
EXPLODED VIEW
AND PARTS LIST
OTHERS INSTALLATION AND OPERATION
E5

Intradin (Shanghai) Machinery Co., Ltd.
[email protected]
www.intradin.com
Size: 145x210mm REV 03/09/21 3.02.02.1141157克铜版纸
E6