Renesas ZMOD4510 User manual

ZMOD4510 Evaluation Kit User Manual
© 2020 Renesas Electronics Corporation
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March 4, 2020
Description
The ZMOD4510 Evaluation Kit (EVK) is designed for evaluating
Renesas’ ZMOD4510 Gas Sensor Module for Total Outdoor Air
Quality (OAQ). The device is ideal for monitoring and reporting
Total Outdoor Air Quality according to the standard of the US
Environmental Protection Agency (EPA). The Air Quality Index
(AQI) output is based on a combination of outdoor gases present,
including nitrogen oxides (NOx)and ozone (O3).
Renesas’ Gas Sensor Evaluation Software allows Windows®-
based operating systems to communicate with the ZMOD4510
EVKviaaUSBconnectionontheuser’s computer,whichfunctions
as a master. The software andadditional related documentation is
available on the IDT website.at www.IDT.com/ZMOD4510-EVK.
The EVK’s Communication Board (HiCom) handles the interface
betweentheuser’scomputerandtheZMOD4510modulemounted
ontheZMOD4510SensorBoard(i.e.,daughter board).Note:Only
one Communication Board with one Sensor Board can be
connected to the computer at a time.
The ZMOD4510 Evaluation Kit uses an FTDI controller on the
Communication Board to handle the USB protocol, translate
communications, and synchronize communications with the I2C
interface. The Sensor Boardincludes a decoupling capacitor.
The Communication Board has devices mounted on both sides.
The components on the top side generate a stable supply voltage.
A potentiometer can be used to adjust the internal supply voltage
in the typical range from 1.7V to 3.6V. Alternatively, the user’s
external supply voltage can be used. The intensity of the adjacent
LED is proportional to the supply voltage.
ZMOD4510 Evaluation Kit
Features
User-friendly EVK expedites configuration and evaluation of
the ZMOD4510 Total Outdoor Air Quality Sensor
Operates with Renesas provided software; either with
executable ZMOD4510 GUI or alternatively with firmware
programming examples for Windows®and Linux®
The modular design of the EVK allows simple connection of
Sensor Boards for differentgas sensor derivatives and easy
integration with other sensor products via the I2C interface.
The required Gas Sensor Evaluation Software is available for
free download on the IDT website, which also provides
background information on outdoor air quality and how to use
the sensor firmware
Additional pins provided to measure power consumption,
supply voltage, and the GPIO trigger for an external device
The bill of materials (BOM) andschematics for the
ZMOD4510 Communication Board and SensorBoard are
included in this document.
ZMOD4510-EVK Contents
HiCom Communication Board
Sensor Board with ZMOD4510 Gas Sensor Module
3.0m Type-B USB to Micro-USB Cable
USB Cable to Computer
HiCom Communication Board ZMOD4510
SensorBoard
ZMOD4510

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Important Notes
Disclaimer
Renesas and its affiliated companies shall not be liable for any damages arising out of defects resulting from
(i) delivered hardware or software
(ii) non-observance of instructions contained in this manual and in any other documentation provided to the user, or
(iii) misuse, abuse, use under abnormal conditions, or alteration by anyone other than Renesas.
TO THE EXTENT PERMITTED BY LAW, RENESAS HEREBY EXPRESSLY DISCLAIMS AND USER EXPRESSLY WAIVES ANY AND ALL WARRANTIES,
WHETHER EXPRESS, IMPLIED, OR STATUTORY, INCLUDING, WITHOUT LIMITATION, IMPLIED WARRANTIES OF MERCHANTABILITY AND OF FITNESS
FOR A PARTICULAR PURPOSE, STATUTORY WARRANTY OF NON-INFRINGEMENT, AND ANY OTHER WARRANTY THAT MAY ARISE BY REASON OF
USAGE OF TRADE, CUSTOM, OR COURSE OF DEALING.
Restrictions in Use
The ZMOD4140 Evaluation Kit, consisting of the HiCom Communication Board, ZMOD4510 Sensor Board, and the ZMOD4510 Evaluation Software, is designed
forevaluationpurposeonly.TheZMOD4510EvaluationKitmustnotbeusedforcalibration,test,qualification, productionorusageinsafety-criticalorlife-protecting
applications.
Important Equipment Warning: Ensure the correct connection of all cables. Supplying the board using the wrong
polarity could result in damage to the board and/or the equipment. Check that all jumpers have been placed as
specified in this document.
Contents
1. Setup............................................................................................................................................................................................................4
1.1 Required or Recommended User Equipment......................................................................................................................................4
1.2 User Computer Requirements.............................................................................................................................................................4
1.2.1Computer Requirements......................................................................................................................................................4
1.3 Software Installation and Setup...........................................................................................................................................................4
1.4 EVK Hardware Connections and Initial Power-up...............................................................................................................................5
2. Usage Guide.................................................................................................................................................................................................8
2.1 Measurement Control Block................................................................................................................................................................8
2.2 Signal Analysis Block ..........................................................................................................................................................................9
2.3 Plot Visualization Block.......................................................................................................................................................................9
2.4 Error Codes.......................................................................................................................................................................................10
3. Schematics.................................................................................................................................................................................................11
4. Bill of Materials (BOM)................................................................................................................................................................................14
5. Board Layout..............................................................................................................................................................................................16
6. Ordering Information...................................................................................................................................................................................18
7. Revision History..........................................................................................................................................................................................18
!

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List of Figures
Figure 1. Initial Display after Installation of the Gas Sensor Evaluation Software..............................................................................................5
Figure 2. Jumper Settings, LEDs, and Connectors on Top Side of ZMOD4510 Communication Board............................................................6
Figure 3. Jumper Settings, Connections, and Test Points on Communication Board for the Internal or External Supply Voltage.....................7
Figure 4. Initial Display for the ZMOD4510 Start-up...........................................................................................................................................8
Figure 5. Communication Board Schematic – Page 1......................................................................................................................................11
Figure 6. Communication Board Schematic – Page 2......................................................................................................................................12
Figure 7. Sensor Board Schematic...................................................................................................................................................................13
Figure 8. HiCom Communication Board Layout – Top Layer...........................................................................................................................16
Figure 9. HiCom Communication Board Layout – Bottom Layer......................................................................................................................16
Figure 10. Sensor Board Layout – Top Layer.....................................................................................................................................................17
Figure 11. Sensor Board Layout – Bottom Layer ...............................................................................................................................................17
List of Tables
Table 1. Evaluation Kit Connection Descriptions...............................................................................................................................................6
Table 2. Signal Analysis Block User Options ....................................................................................................................................................9
Table 3. Most Common Error Messages.........................................................................................................................................................10
Table 3. Communication Board BOM..............................................................................................................................................................14
Table 4. Sensor Board BOM...........................................................................................................................................................................16

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1. Setup
1.1 Required or Recommended User Equipment
By default, the internal supply voltage for powering the Sensor Board is generated from the USB voltage supplied by the user’s computer via
the USB cable. If there is a need for currents higher than the defined USB standard (usually 500mA at 5V), an external voltage supply source
can be used instead of the internally generated voltage supplyprovided on the Communication Board.
Theexternalsupplyonlypowersthesensormodules,andnotthecommunicationboarditself.Thesupplymustmeetthefollowingrequirements:
Voltage – 1.7V to 3.6V
Current must meet the user’s specifications – The minimum is 30mA for electronics with additional current needed for each gas sensor
module of approximately 11mA (with a 1.8V voltage supply).
1.2 User Computer Requirements
1.2.1 Computer Requirements
A Windows-based computer is required for interfacing with the EVK and configuring the ZMOD4510. The user must have administrative rights
on the computer to download and install the Gas Sensor Evaluation Software.
The computer must meet the following requirements:
1GB RAM
Hard drive with at least 250MB free space
1 USB port
Windows Vista®/Windows 7®/Windows 8®/Windows 10®
Internet access for initial download of the drivers and software
Important: Before installing andactivating the software, assemble and connect the hardware for the kit to the user’s computeraccording to
steps 1 through 3 in “EVK Hardware Connections and Initial Power-up.”
1.3 Software Installation and Setup
Before using the Gas Sensor Evaluation Software, the USB drivers for the FTDI device must be installed. Download the drivers and
corresponding installation guides from the FTDI website (https://www.ftdichip.com/Drivers/D2XX.htm). The drivers will not affect the operation
of any other USB peripherals. The kit does not need to be connected during installation of thedrivers.
Complete the following procedure to download and install theZMOD4510 Evaluation Software with the kit connected:
1. Download the ZMOD4510 Gas Sensor Evaluation Software zip file at www.IDT.com/ZMOD4510-EVK.
2. Create a folder on the user’s computer for the software (e.g., C:\Program Files (x86)\IDT Software). Extract thecontents of the
downloaded zip file into this folder.
3. Double-click on the extracted executable file GasSensorEvaluation.bat to start the software each time the program is used and select
the ZMOD4510 – Outdoor Air Quality option. Figure 1 shows the initial display after execution.

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Figure 1. Initial Display after Installation of the Gas Sensor Evaluation Software
1.4 EVK Hardware Connections and Initial Power-up
To set up the EVK hardware before using the software, complete the following procedure:
1. Refer to Figure 2, Figure 3, and Table 1 to determine the correct jumper settingsfor the ZMOD4510 Communication Board depending on
whether an external supply or the internal voltage supply on the board is used.
If the internal voltage supply isused, ensure that the jumper isacross the pins labeled “int” on the K2 connector.
If using an external supply, ensure that the jumper is across the pins labeled “ext” on the K2 connector. In this case, without
connecting the external supply to the Communication Board, verify that the external voltage supply setting does not exceed the
voltage supply specifications (i.e., a minimum of 1.7V and a maximum of 3.6V) as per the ZMOD4510 Datasheet. With the external
supply off, connect the external voltage to the 2-pin “+ - V ext” header adjacent to the K2 jumper with the orientation indicated in
Figure 3. Note: If this option is used, adjustments of the external voltage are not possible on either the Communication Board or the
Sensor Board for adjusting an external voltage supply.
2. Install the ZMOD4510 Sensor Board on the 14-pin connector on the Communication Board, taking care to ensurethe proper orientation
of the Sensor Board as shown on page 1.
3. Insert the micro-USB cable intothe X1 connector on the Communication Board and connect it to a free USB port on the user’s computer.
If the external voltage supply has been selected, turn on the external supply and verify that the D3 LED adjacent to the potentiometer is
on (see Figure 2). Note: The intensity of the green D3 LED is proportional to the supply voltage.
4. Activate the software as described in “Software Installation and Setup”.
5. If the internal voltage is used, the Gas Sensor Evaluation Software activates the internal voltage after the sensorhas been started. Use
the metal potentiometer to theleft of the K2 connector to adjust the VDD supplyvoltage in the typical range from 1.7V to 3.6Vas
measured across the V_TGT and GND pins available on theK3 connector as shown in Figure 3. Its initial adjustment on delivery
provides a voltage of VDD ≈2.0V. Once a measurement hasbeen started by the software, thegreen D3 LED adjacent to K2 will light
with an intensity proportional tothe voltage supply that was setusing the potentiometer.
6. Verify that the red D1 LED is on, which indicates that the kit is properly connected and powered (see Figure 2).
The Communication Board provides the additional K3 and Modul1 connectors for the following optional uses as described in Table1. To make
use of any of these options, contact Renesas for further instructions (see contact informationon last page).
Extra measurement options (e.g., current consumption to determine the powerrequirements of the ZMOD4510)
Connections for additional sensors (e.g., Renesas humidity sensor HS3001)

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Figure 2. Jumper Settings, LEDs, and Connectors on Top Side of ZMOD4510 Communication Board
Table 1. Evaluation Kit Connection Descriptions
Connector Type Description
K1 4-pin, 2-row header This jumper can be used to break the supply voltage line to measure the current consumption of
a connected Sensor Board. Important: During normal operation, ensure that a jumper is on the
“DMM” position as shown in Figure 2.
K2 3-pin header This jumper selects either the internal or external voltage supply. For the proper position for the
jumper, see Figure 3.
K3 8-pin, 2-row right-angle
header
This connector can be used to connect the ZMOD4510 in different configurations or to measure
the communication lines and voltages on the ZMOD4510 Sensor Board. AD5 is a GPIO pin that
can be controlled via the software.
K4 14-pin connector This is the connector for installing the ZMOD4510 Sensor Board on the Communication Board.
K5 2-pin header This is the connector for an optional external voltage supply(see Figure 3).
D1 Status LED This LED lights if the Communication Board is powered correctly (see Figure 2).
D2/AD5 Status LED This LED lights if the trigger pin is set by the software (see Figure 2).
D3 Status LED This LED will light with an intensity proportional to the internal voltage supply that was set using
the potentiometer (see Figure 2).
X1 Micro-USB B-type This is the micro-USB cable connector for connecting the Communication Board to the user’s
computer.
R19 Potentiometer This potentiometer adjusts the internal supply voltage. The internal supply voltage can be
adjusted by rotating the potentiometer with a small screwdriver.
Modul1 DIL socket This socket can be used to add external components (e.g., a humidity sensor) to the
Communication Board. For further instructions, contact Renesas.

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Figure 3. Jumper Settings, Connections, and Test Points on Communication Board for the Internal
or External Supply Voltage

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2. Usage Guide
WhentheGas Sensor EvaluationSoftware with theZMOD4510– Outdoor AirQualityoption is started,the initialwindowis displayedasshown
in Figure 4.
The initial display consists of three blocks:
Measurement Control
Signal Analysis
Plot Visualization
Figure 4. Initial Display for the ZMOD4510 Start-up
Measurement Control Signal Analysis
PlotVisualization
2.1 Measurement Control Block
The “Measurement” area of the display allows users to start the ZMOD4510’s gas measurements. When the “start sensor” button is clicked,
thebuttonnamechangesto“stopsensor”andthemeasurementstartsrunningcontinuouslywiththe givensampletime(thedefaultis1minute).
The results will be saved in a comma separated file (CSV), which is user-selected via the file and path selection dialog when the sensor is
started.
A comment (e.g., “Start test”) can be added to the data entry by adding a text string to the “Add comment to next measurement” field and then
clicking the “ok” button. If a measurement is already in progress, the comment will be added to the next measurement. The comments will be
displayed in the plot and will be saved in the CSV result file. This facilitates tracking the user’s experimental investigations. Below this entry
field, a small window with a log field shows all events logged.

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2.2 Signal Analysis Block
Table 2. Signal Analysis Block User Options
Display Section Button/Action Description
Data Source
This option allows the loading of previously recorded csv files into the EVK software
when having the same csv file column structure. This feature can also be used to
compare results of ZMOD4510 EVK software with ZMOD4510 firmware csv files.
Display
The “clear memory” button will delete all current data from the plots(memory). The data
in the measurement file will remain.
If measurements are acquired simultaneously for multiple ZMOD4510 gas sensors, the
measurement results file can contain data from different sensors. In the “Sensor” drop-
down menu, the user can choose a sensor to display by selecting the unique sensor
identification number.
The drop-down menu adjacent to the “show” button provides options for selecting the
time period for showing the recent history or the complete data. Click the “show” button
to apply new settings to the plots.
Algorithm Result
The first 60 measurements will be taken for sensor stabilization. During this time, the
“Algorithm Result” section will indicate the completion progress and continually show the
sensor resistance R_MOx. The ZMOD4510 has a sample rate of 1 minute resulting in 1
hour for the initialization measurements. This hour splits into two parts: While the first 20
minutes are without any algorithmic results, the remaining 40 minutes show a first
estimation of the “Air Quality Index” (AQI). Results will be accurate after 1 hour in
operation. Note that this does not cover the full stabilization of the sensor module. After
the stabilization measurements, the AQI isshown in six categories:
0 to 50 Good Air Quality
51 to 100 Moderate Air Quality
101 to 150 Unhealthy Air Quality for Sensitive Groups
151 to 200 Unhealthy Air Quality
201 to 300 Very Unhealthy Air Quality
> 300 Hazardous Air Quality
2.3 Plot Visualization Block
The lower half of the display provides a visualization of the data. This plot shows the AQI based on the standard of the US Environmental
Protection Agency (EPA). For additional information, including application notes, white papers and blogs, visit www.idt.com/ZMOD4510.

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2.4 Error Codes
Dueto some interferencebetweentheFTDI, Windowsoperationsystem,and thecomputer’sUSBdriver, astartupproblemmayoccuronsome
systems ifthe EVK is started ona USB 3 port. Renesas recommends usinga USB 2.x portfor the first initial startupof the EVK. Other common
error messages are explained in Table 4.
Table 3. Most Common Error Messages
Error Code Description and Solution
Cannot connect to hardware!
Have you installed the FTDI D2XX driver? Is the hardware connected?
Please check if the FTDI driver is installed properly and the hardware is
connected. Note that during the initial startup of the EVKsoftware the
HiCom must be connected to the computer.
Cannot write data file! During the measurement, the csv data file could not be edited (e.g., file
protection, missing drive)
Data not valid
The data in file %s is not valid! A csv file was loaded for analysis, which does not contain the
necessary data.
Product not supported / Wrong Device
Please use a ZMOD4510 Sensor Board.
POR event detected during measurement validation
The ZMOD4510 sensor board was restarted during the measurement
(e.g.,problemswithpowersupply,loosecontacts,electromagneticissue,
ESD)
Wrong data file!
Data file has not the right columns to store the measurements. Please
create a new data file.
The EVKsoftware tried to write measurement datato an existing csv file,
which columns structure does not fit the recent software (EVK software
version conflict).

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3. Schematics
Figure 5. Communication Board Schematic – Page 1

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Figure 6. Communication Board Schematic – Page 2

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Figure 7. Sensor Board Schematic

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4. Bill of Materials (BOM)
Table 4. Communication Board BOM
Position Name Value Package
1 C3 10µF/16V 0805
2 C5 100nF 0603
3 C6 10nF 0805
4 C7 100nF 0603
5 C8 100nF 0603
6 C9 10µF/16V 0805
7 C10 10µF/16V 0805
8 C11 10µF/16V 0805
9 C12 100nF 0603
10 C13 100nF 0603
11 C14 100nF 0603
12 C15 100nF 0603
13 C16 100nF 0603
14 C17 10µF/16V 0805
15 C18 27pF 0603
16 C19 27pF 0603
17 C20 10µF/16V 0805
18 C21 10µF/16V 0805
19 C22 100nF 0603
20 C23 100nF 0603
21 C24 10µF/16V 0805
22 C25 100nF 0603
23 C26 100nF 0603
24 C27 10µF/16V 0805
25 C28 100nF 0603
26 C29 10µF/16V 0805
27 C30 100nF 0603
28 C31 220nF 0805
29 D1 LED 1206RT 1206-DIODE
30 D2 LED 1206GN 1206-DIODE
31 D3 LED 1206GN 1206-DIODE
32 D4 SD0805S040S0R1-SCHOTTKY 0805-DIODE
33 IC1 LP38692-adj SOT-223-5

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Position Name Value Package
34 IC2 LP38692-adj SOT-223-5
35 IC3 93LC46B SOT23-6
36 IC4 FT2232HL LQFP64
37 IC6 SN74LVC1T45 SOT23-6
38 IC8 SN74LVC2T45DCT SSOP8_0,65
39 K1 I_meas 2X02
40 K2 Select 1X03
41 K3 K2X4 2X04-90
42 K4 K2X7 LH-14
43 K5 V_EXT 1X02
44 L1 10µH 1210
45 L2 10µH 1210
46 L3 10µH 1210
47 Modul1 Honeywell480-3652-1-ND DIL8 SMD Socket
48 Q1 12.00MHz QUARZ-ABM3
49 R1 1kΩ 0805
50 R2 1kΩ 0805
51 R3 1.6kΩ 0805
52 R4 12kΩ 0805
53 R5 47kΩ 0805
54 R6 2.2kΩ 0805
55 R7 10kΩ 0805
56 R8 1kΩ 0805
57 R13 51Ω0805
58 R15 51Ω0805
59 R16 10Ω0805
60 R17 1kΩ 0805
61 R18 470Ω0805
62 R19 2.0kΩTRIMMER-3142 SERIES
63 R20 1kΩ 0805
64 R21 10kΩ 0805
65 R22 2.0kΩ 0805
66 R23 2.0kΩ 0805
67 X1 USB-micro-B-5pol-SMD-Bu USB-MICRO_TYPB_AMTEK

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Table 5. Sensor Board BOM
Designator Quantity Manufacturer Manufacturer Part Number
C1 2 Taiyo Yuden LMK105BJ104KV-F
U1 1 Renesas ZMOD4510
X1 1 Sullins SFH11-PBPC-D07-ST-BK
5. Board Layout
Figure 8. HiCom Communication Board Layout – Top Layer
Figure 9. HiCom Communication Board Layout – Bottom Layer

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Figure 10. Sensor Board Layout – Top Layer
Figure 11. Sensor Board Layout – Bottom Layer

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6. Ordering Information
Orderable Part Number Description
ZMOD4510-EVK-HC ZMOD4510 Evaluation Kit including the ZMOD4510 Sensor Board, HiCom Communication Board (USB Interface)
and Micro-USB Cable. The Gas Sensor Evaluation Software is available for download free of charge on
www.IDT.com/ZMOD4510-EVK
7. Revision History
Revision Date Description of Change
March 4, 2020
•Updated the Gas Sensor Evaluation software version
•Updatedthe link to the FTDI driver
•Updated the stabilization time
•Added Error Codes
August 14, 2019 Initial release.

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