Renner Kompressoren RS 90/1-110 User manual
Operation Manual
RENNER Compressors
Contents Contents I
Contents
No. Subject Page
0.1 General points 0-2
0.2 Layout and use of the instruction manual 0-4
0.3 Proper and improper use 0-6
0.4 Operator’s duty of care 0-7
0.5 Personnel requirements 0-8
No. Subject Page
1.1 Symbols 1-2
1.2 Basic safety instructions 1-3
1.3 Conduct in case of accidents 1-6
No. Subject Page
2.1 Authorised access points 2-2
2.2.1 Safety devices 2-4
2.2.2 Compressor unit 2-5
2.2.3 Instrumentation panel 2-9
2.2.4 Control (optional) 2-10
2.2.5 Frequency converter (optional) 2-11
Chapter 0
General
Information
Chapter 1
Safety Instructions
Chapter 2
Machine
Description
Operation Manual
RENNER Compressors
Contents Contents II
Contents (contd.)
No. Subject Page
3.1 Compressor installation 3-2
3.2 Connections 3-3
3.3 Compressor start-up 3-5
No. Subject Page
4.1 Control instrumentation RENNERlogic 4-2
4.2 Control instrumentation RENNERtronic 4-3
4.3 Control instrumentation RENNERtronic plus 4-5
4.4 Control instrumentation RENNERtronic
TOUCH
4-6
4.5 Control instrumentation RENNERtronic
TOUCH Plus
4-7
4.6 Starting normal operation 4-8
4.7 Switching off the compressor 4-11
4.8 Remedying malfunctions in normal operation 4-13
4.9 Pressure dew point, operating temperature 4-18
No. Subject Page
5.1 Essential points 5-2
5.2 Rectifying faults 5-5
5.3 Venting the compressor system 5-6
5.4 Cleaning work 5-7
Chapter 3
Installation and
Commissioning
Chapter 4
Operation
Chapter 5
Maintenance
Operation Manual
RENNER Compressors
Contents Contents III
Contents (contd.)
5.5 Checking the oil level 5-8
5.6 Changing the oil filter 5-9
5.7 Changing the oil 5-10
5.8 Cleaning the oil cooler 5-11
5.9 Tensioning / changing the V-belts 5-11
No. Subject Page
6.1 Decommissioning the plant 6-2
6.2 Re-commissioning after storage 6-4
6.3 Shut-down and disposal 6-5
No. Subject Page
ASt Wiring diagrams
ACE CE Conformity Declaration
AW1 Maintenance check sheet
AW2 Maintenance – motor bearings
AW3 Maintenance Control
AFU Frequency converter (optional)
Chapter 6
Decommissioning
and Disposal
Appendices
Operation Manual
RENNER compressors
002_General Info 1
Chapter 0
General Information
Survey
Hereunder you will find general information relating to the fol-
lowing subjects:
Utilisation of the INSTALLATION, OPERATION & MAINTE-
NANCE MANUAL
Compressor Operation and Usage
Personnel responsibilities
This chapter relates to the following subjects:
No Subject Page
0.1 General information 0-2
0.2 Structure and use of the manual 0-4
0.3 Intended Usage 0-5
0.4 Requirement of the user 0-6
0.5 Personnel responsibilities 0-7
Contents
Survey
Operation Manual
RENNER compressors
002_General Info 2
0.1 General Information
General information regarding this manual
This manual is applicable to the following compressor:
Compressor Detail Classification
Type Screw compressor
Year of construction
Serial number
Model
Location
RENNER Kompressoren
Emil-Weber-Strasse 32
D-74363 Gueglingen
This manual should be kept in a clean safe condition and
should be readily available to authorised personnel at all
times.
Do not remove any pages from this manual.
Any lost or mislaid pages should be replaced especially if
they relate to health and safety matters.
Continuation next page
Contents
Validity
Manufacturer
Safe-keeping and
completeness
Operation Manual
RENNER compressors
002_General Info 3
0.1 General Information (Continuation)
This documentation contains copyrighted information. Without
prior consent of RENNER GmbH this information must not be
photocopied, duplicated, translated or put on data carrier nei-
ther as a whole or part document.
RENNER GmbH reserves all further rights.
For safety reasons any modification or alteration may be permit-
ted only after having received the agreement of the manufac-
turer.
If modifications are made without the prior agreement of the
manufacturer all warrantees and manufacturers responsibilities
will be invalidated.
In these cases, the process for conformity evaluation pursuant
to 2006/42/EC for all components may need to be carried out
again.
The following suppliers documents are part of this manual and
must be kept save and related to:
Documents for manufacturer
RENNERtronic
controller
Renner Kompressoren GmbH
VARIABLE SPEED
CONTROL
KEB Antriebstechnik Austria GmbH.
A 4614 Marchtrenk
*) in case the compressor is equipped with any of these options
Copyright
Modification of the
compressor
Suppliers’ docu-
ments *)
Operation Manual
RENNER compressors
002_General Info 4
0.2 Structure and use of this manual
The following information relates to the structure and use of this
manual.
This manual contains the following chapters:
Chapter Summary
0 General Information regarding:
– the manual,
– its usage
– personnel responsibilities
1 Definition of the symbols used
Basic safety instructions
2 Description and function of the compressor
3 Operating the compressor
4 Maintenance hints
A(xy) Appendix (es)
The pages have been consecutively numbered according to the
chapter:
Example: 3-2
Signifies: Chapter 3, Page 2
Example: AS-1
Signifies: Appendix and „S“for control, Page 1
Continuation next page
Contents
Chapter
Numbering
of pages
Operation Manual
RENNER compressors
002_General Info 5
0.3 Intended usage / misuse
The intended usage of the compressor is described
Persons are regarded as authorized, when they have received
adequate training/instruction and is then charged with defined
work on or with the compressor... Keys to the guard doors must
only be made accessible to authorized persons.
The compressor should only be used according to the manufac-
turer recommendations in conjunction with the following bullet
points.
The compressor must be used only for the compression of
technically clean air without any detrimental or explosive
additives or impurities.
Ambient temperature must be below 40°C*.
Authorized persons only are allowed to work on the com-
pressor
The machine must only be operated with the safety devices
installed
The safety* and operating advice contained in this manual
must be observed
Any instructions given by the operating company must be
observed
The legal accident prevention rules must be respected
Misuse is regarded as:
Operation by non-authorized persons
Operation by disregarding rules and regulations
Operation without corresponding treatment /cleansing of the
compressed air in the field of foodstuffs and breathing air
Operation with defective safety-devices or those deactivated
or modified
* please consult your dealer or the manufacturer with details in case the ambient
temperature is higher in your compressor room
Contents
Definition:
authorized persons
Intended usage
Misuse
Operation Manual
RENNER compressors
002_General Info 6
0.4 Requirement of the user
Hereafter the duties and obligations of the user are outlined
when operating the machines
The user has to particularly ensure that
the compressor must be used only according to Manufac-
turer recommendations in conjunction with all current health
and safety regulations
the compressor must be operated only when in faultless
condition and fully functional
the integrated safety devices are regularly serviced and are
fully functional
only adequately qualified and authorized personnel operate,
service, and repair the compressor
The operating company must ensure that the personal protec-
tive equipment required is available for
the operating personnel,
the service and maintenance personnel
the maintenance and repair personnel and that it is used
accordingly
.
The operating company must ensure:
that prior to start up all personnel who will maintain, service
or operate the compressor are fully aware of the current
personal and environmental safety regulations and proce-
dures.
Annual personnel update of safety procedures would be
recomended
the complete manual must always be available at the site of
the compressor in a readable condition
that personnel are aware of the location of the manual, the
content and particularly the safety chapters.
the safety and warning advices mounted are not taken away
or made illegible
Contents
Safety of the plant
Protection of staff
Briefing and train-
ing
Operation Manual
RENNER compressors
002_General Info 7
0.5 Personnel responsibilities
The requirements in regard to personnel responsibilities are as
follows.
The personnel must carry out the following duties:
to control and inspect the compressor as to its faultless and
safe function (see chapter 2.1)
to operate the compressor according to the operating points
previewed
to recognize and delete or report respectively disturbances
and irregularities.
In order to carry through the requisitions the service personal
must accomplish the following requirements
The operator (of the compressor) must have received in-
structions from the operating company as to the labor pro-
tection law.
The operator must have a clear understanding of the in-
structions given by the operating company and must carry
them out.
The service and maintenance personnel must comply with the
following duties:
carry through regular inspection and maintenance work
up-keep of the compressor
carry through test runs of the machine
check the integrated safety devices
The following qualifications are required in regard to mainte-
nance personnel:
The maintenance personnel must have successfully passed
a test as skilled (machinery) labour - or equivalent.
The personnel must comply with the maintenance instruc-
tions.
Contents
Duty of operating
personal
Responsibilities of
operating person-
nel
Duties of the
maintenance per-
sonnel
Requirement of
maintenance per-
sonnel
Operation Manual
RENNER compressors
003_Safety advice 1
Chapter 1
Safety Advice
Survey
This chapter informs you about
Definition of the symbols used.
Basic advice as to the safe handling of the compressor.
Advice regarding accidents.
Important advice!
It must be clearly understood that the safety advice given in this
manual should only be used as an additional aid to the national
safety accident prevention rules and laws currently in force.
Existing accident prevention rules and regulations must be re-
tained and adhered to at all times.
This chapter relates to the following subjects:
No Subject Page
1.1 Symbols 1-2
1.2 Basic safety advice 1-3
1.3 Accident conduct 1-6
Contents
Survey
Operation Manual
RENNER compressors
003_Safety advice 2
1.1 Symbol
Symbol Definitions.
Danger!
This symbol relates to the danger of life and health of people
Dangers to life will be particularly related to by using the ex-
pression: danger of life.
Danger!
This symbol relates to danger of life and health of people due to
electric voltage.
Attention!
This symbol is a sign of danger for machine, material or the
environment
Advice!
This symbol is to indicate important advice and information
which contribute to your own safety, as well as to the better
understanding of the compressor operation.
Disposal!
This symbol indicates advice as to the disposal of machinery
parts and operating materials.
Contents
Operation Manual
RENNER compressors
003_Safety advice 3
1.2 Basic safety advice
Hereafter you will find basic safety advice for the safe handling
of the compressor.
Danger!
To minimise risk of personal injury, damage to equipment or
property, strictly follow the remedial actions stated below.
Possible danger Remedial action
Remaining dangers
The screw compressor has
been designed and built ac-
cording to latest technical
standards and according to
recognized safety regulations
and is equipped with corre-
sponding safeguarding
equipment.
However, remaining risks
cannot be excluded.
These dangers will be ex-
plained in this chapter.
Endangerment of people due
to lack of qualification and/or
operational faults of the ser-
vice personnel.
Explanation:
Operational faults may cause
personal injury, or damage to
equipment and property.
You should only operate this
equipment
Having the qualification
necessary
Having received complete
instructions from the Op-
erating Company
Having completely read
and understood this
MANUAL
Before any maintenance
or service work is carried
out the RED STOP button
must be pressed. The in-
coming electrical supply to
the compressor must also
be switched off and isolat-
ed.
Protective gloves and protective goggles must be worn
during some of the maintenance work. Please observe the
corresponding advice
Contents
Operation Manual
RENNER compressors
003_Safety advice 4
1.2 Basic safety advice (continuation)
Danger!
Please strictly follow the under mentioned safety advice to
avoid the danger of electrical shock or personal injury.
Possible danger Remedial actions
Danger of life
Danger to people by an
electric shock.
Explanation:
The machine operates (as
standard) at a voltage of
400 V with an adequately
high amperage. As voltag-
es of more than 44mA can
be fatal, corresponding
precautions are required.
Do not touch live cables or
connections.
In case of damaged cables
report immediately to the
maintenance personnel.
Ensure all doors to electrical
installations are closed se-
curely.
Always isolate electrical sup-
ply before starting any
maintenance work on the
compressor.
Only trained personnel must
carry out maintenance and
service work.
Wear rubber soled safety
shoes when working on the
compressor electrical circuit.
Make sure that during
maintenance or service work
no third party may switch on
the circuit breaker
l.
Operation Manual
RENNER compressors
003_Safety advice 5
1.2 Basic safety advice (continuation)
Attention!
To minimise risk of personal injury, damage to equipment
or property, strictly follow the remedial actions stated be-
low.
Possible damage Measures for prevention
Physical injury of the
personnel and damage
to the compressor due
to removal or evasion
of protective devices
Do not remove or make inopera-
tive any safety device
Rectify defects immediately they
are recognised
Electrical work/repairs must be
carried out by a qualified electri-
cian only
Damage to the com-
pressor due to over-
loading
Do not exceed the technical limit
values stipulated
Burns through hot
compressor parts
Do not touch compressor parts
immediately after having opened
the doors of the canopy
Burns through hot lu-
brication oil when top-
ping up or changing oil
Turn the oil filler cap slowly anti-
clockwise during the first 5 rota-
tions until a tangible “snap-point”.
Thus the remaining pressure will
be slowly relieved (see also chap-
ter 5.7 : Changing Oil)
Possible eye and skin
burn due to hot con-
densate spurt
Let the compressor sufficiently
cool down and handle with great
care before disconnecting it from
the c.a. system.
Wear protective goggles
Danger through com-
pressed air
Danger of life
Compressed air may
severely injure human
and domestic animals
Do not bring compressed air to
bear on any creature
Operation Manual
RENNER compressors
003_Safety advice 6
1.3 Accident Conduct
Hereafter you will get to know which measures must be taken at
accidents or disasters (e.g. fire or explosion)
Please undertake the following measures at regular time inter-
vals so as to be prepared in case of an accident:
Take part on regular basis in First - Aid courses in order to
brush up your knowledge.
Get yourself regularly informed about the possibilities which
are at your disposal in regards to rescue facilities for First
Aid in your company
Safe-guard a list at your work place containing the tele-
phone numbers required as well as the contact person.
At an accident, proceed in the following sequence:
Action
If
Then
1 there are injured
people
administer first aid if you are a
trained first aider?
2 there are injuries
to people and
damage to proper-
ty
inform the rescue team of the
severity of injuries and type of
damage to property.
3 the disaster (fire)
has happened
leave the machine immedi-
ately
use the marked emergency
exists and escape facilities.
do not use elevators/lifts!
4 there are injuries
to people, damage
to equipment or
buildings
inform your supervisor immedi-
ately or another person from the
list of company first aiders or
safety officers. This list should
be clearly visible in the working
area.
Contents
Preparations for
appropriate help at
accidents
Accident conduct
Operation Manual
RENNER Compressors
2 Machine Description 2-1
Chapter 2
Machine Description
Overview
This chapter covers the following:
Definition of the safe access points for operating the
compressor
Overview of the compressor and its control instrumentation
This chapter is subdivided as follows:
No. Subject Page
2.1 Authorised access points 2-2
2.2 Safety devices 2-4
2.3 Compressor unit 2-5
2.4 Instrumentation panel 2-9
2.5 Frequency converter (optional) 2-10
Contents
Overview
Operation Manual
RENNER Compressors
2 Machine Description 2-2
2.1 Authorised access points
This section defines the safe access points for operating the
compressor and for carrying out minor inspection and
maintenance work.
Other access points are not intended for operating the
compressor and are therefore not permitted as operator
stations!
Safe operation can only be guaranteed from the operator
terminals specified. Work on the switch box and electrical
installations may only be carried out by qualified electricians.
Approximate illustration
Continued overleaf
Contents
NB!
Diagram
Access points
Operation Manual
RENNER Compressors
2 Machine Description 2-3
2.1 Authorised access points (contd.)
The following access points only are provided for the operation
of the machine:
No. Operation ... Actions permitted
1 ... of the control panel Check working
pressure
Check oil and operating
temperature
Read number of hours
of operation
Switch on compressor
Emergency stop or
close-down of
compressor
2 ... of the safety devices Carry out inspection
and minor maintenance
work
Description
Access points
This manual suits for next models
1
Table of contents
Other Renner Kompressoren Compressor manuals
